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24

find that a 36” long flexible hose attachment will be
helpful to reach into the back of the radiator; a piece of
1/2” flexible gas connector, or a piece of 1/2” liquid-tight
vinyl jacket metallic electrical conduit works well as a
makeshift device.

Cleaning the heat exchanger:

Remove the 4-bolt flange from the front of the furnace
to reveal the clean-out port and check for soot deposits.
If there is very little soot in the radiator section visible
from the clean-out port, you will not need to clean it.
However, if you notice scaling in the radiator, you
should remove the scale.

The wrap-around radiator can now be cleaned entirely
from the front inspection port. Also the new  furnace has
external clean-out ports so the soot does not fall into the
fan compartment during the cleaning operation.

IMPORTANT

Do not vacuum the ceramic chambers—they
are easily damaged.

Soot will have collected in the first sections of the heat
exchangers only if the burner was started after the
combustion chamber was flooded with fuel oil, or if the
burner has been operating in a severely fouled
condition.

1.2)

Refractory fire pot:

Remove the burner and check the fire pot.

IMPORTANT

Use extreme care if cleaning of the pot is
required. After firing, the pot becomes very
fragile. Do not use any commercially available
soot remover.  This furnace has a  fiber type
refractory combustion chamber.  Normal
servicing of this unit does not require cleaning
of the combustion chamber.

If the pot is damaged, it must be replaced. A damaged
pot could lead to premature heat exchanger failure.
Cracking of the fire pot is normal, however, replace the
pot if the cracks have propagated more than 2/3 the
way through the wall thickness. The average wall
thickness of the firepot  is 3/4”.

Flooding of the fire pot:

Flooding can occur when the oil primary control has
been reset a number of times in a no-heat situation.
Each time oil is fired into the pot and does not ignite, it
is absorbed in the pot. Even if the burner is removed
and the pot is felt for wetness, it is difficult to assess the
degree of oil absorption by the pot.

There is only one way to properly service a flooded fire
pot, and that is to change it.

CAUTION

If you observe the red warning light on the
burner, push once ONLY to try and restart. If
the burner will not start, phone your authorised
service agent. Do not press the button again.

Self-aligning firepot:

a.  The appliance primary heat exchanger is comprised

of an upper and lower half. The lower half is
essentially a “can” that houses a self-aligning
firepot. the firepot will fit into the bottom half in one
orientation only.

b.  A slot in the front of the  firepot acts as a track that

captures a burner tube sleeve that extends into the
bottom heat exchanger half. This provides
automatic rotational alignment, vertical alignment.

c.  Five tabs around the bottom and four tabs around

the top provide automatic centering of the firepot.

Removing the firepot:

The  firepot is seldom replaced, but when it must be
replaced one must simply :

1.  Remove the burner.

2.  Remove the burner limit control.

3.  Remove the breech plate.

4.  Remove the front panel.

5.  Remove the brass nuts on the stainless steel heat

exchanger studs.

6.  Pry the bottom heat exchanger halves apart using

the designated prying tabs.

7.  Remove the bottom heat exchanger half from the

furnace cavity through the front of the furnace.

8.  Pull the  firepot up and out of the bottom heat

exchanger half.

Содержание OLR Series

Страница 1: ...ontrols Call a qualified service technician Save these instructions for future reference Printed in Canada OUF160B18B OLF105A12B DNS 0562 Rev A OUF OLF 2000 11 23 X40030 Rev i 445 01 4030 05 TABLE OF...

Страница 2: ...duct or property damage 1 3 Signal Words in Manuals The signal word WARNING is used throughout this manual in the following manner WARNING WARNING The signal word CAUTION is used throughout this manua...

Страница 3: ...rces of carbon monoxide in a building or dwelling The sources could be gas fired clothes dryers gas cooking stoves water heaters furnaces gas fired fireplaces wood fireplaces and several other items C...

Страница 4: ...ower motors controls and flue connections The furnace may be installed on a combustible floor Do not install furnace directly on carpeting tile or other combustible material The furnace must be instal...

Страница 5: ...point of the flue gasses is raised To offset the increased tendency for vent condensation the chimney must be lined Additionally the liner must be insulated according to the insulating procedure reco...

Страница 6: ...FII and Riello 40 BF oil burners Outdoor combustion air must be directly connected to the burner of the DV 2000 venting system will not function The notable characteristics of the DV 2000 system are a...

Страница 7: ...ldings and that serves both buildings b less than 7 feet above any paved driveway c within 6 feet of a window or door or mechanical air supply inlet to any building including soffit openings d above a...

Страница 8: ...ER SLEEVE BACK 5 THREAD SPIN SLEEVE BACK 10 CUT STAINLESS STEEL CORE BACK BY 3 9 FIGURE 1 3 FIGURE 1 4 FIGURE 1 1 FIGURE 1 2 DRIVE THREE STAINLESS STEEL SCREWS STARTING NEAR TOP INSERT STAINLESS STEEL...

Страница 9: ...r the line where the corrugated stainless steel core makes the transition to the smooth outer surface of the breech pipe In other words the seal strip must be centered over the joint After wrapping th...

Страница 10: ...ER BAND CLAMP AT BREECH TWIST SPIN SLEEVE TIGHTLY INTO BREECH COLLAR SEALANT OUTFLOW 11 FIGURE 1 9 FIGURE 1 10 FIGURE 1 7 FIGURE 1 8 SEALANT FLOWING OUT FROM UNDER BOND CLAMP AT TERMINAL SEALANT OUT F...

Страница 11: ...ding on the angle of access the pressure control bracket may need to be removed to access the top right wall plate screw hole For concrete and block Tapcon screws or equivalent are recommended Install...

Страница 12: ...SLEEVE TIGHTLY INTO RECESS INSTALL STABILIZER SHROUD CAULK TO SEAL STABILIZER SHROUD TO THE WALL FIGURE 1 13 FIGURE 1 14 FIGURE 1 12 VENT TERMINAL PRESSURE SWITCH REFER TO WIRING DIAGRAM FOR ELECTRIC...

Страница 13: ...ust be evaluated carefully as it may be necessary to provide outside air for combustion a Commercial building b Building with indoor pools c Furnaces installed near chemical storage areas Exposure to...

Страница 14: ...ards PVC ASTM D 1785 SDR26 SDR21 ASTM D 2241 Septic Sewer Pipe ASTM D 2729 PVC DWV ASTM D 2665 PVC Primer and Solvent Cement ASTM D 2564 ABS Pipe and Fittings ASTM D 2235 Procedure for Cementing Joint...

Страница 15: ...shut off valve and an oil filter shall follow sequence from tank to burner Be sure that the oil line is clean before connecting to the burner The oil line should be protected to eliminate any possible...

Страница 16: ...r to keep the lifetime heat exchanger warranty intact NOTE You may notice a slight odor the first time your furnace is operated This will soon disappear It is only the oil used on the parts during man...

Страница 17: ...air flow control Cold air from the evaporator coil going through the furnace could cause condensation and shorten furnace life CAUTION Dampers purchased locally MUST be automatic WARNING WARNING Poiso...

Страница 18: ...ark for this time period 11 During the post purge cycle the fan limit control cools down to the factory set point of 90 degrees Fahrenheit and the circulating air blower turns off 2 2 Sequence of oper...

Страница 19: ...s off 2 4 Sequence of operation internal furnace controls All models No call for heating or cooling Power is available to the Electronic Air Cleaner EAC at all times Power at L1 enters the common term...

Страница 20: ...calls the furnace must be thoroughly tested Open the oil bleed port screw and start the burner Allow the oil to flush into a portable container for at least 10 seconds Slowly close the bleed screw the...

Страница 21: ...upply air temperature rise test 1 Operate the burner for at least 10 minutes 2 Measure the temperature of the air in the return air plenum 3 Measure the temperature of the air in the largest trunk com...

Страница 22: ...lame can t possibly shut down before a 1 smoke occurs during a blockage condition PART 3 MAINTENANCE 1 GENERAL Preventive Maintenance Preventive maintenance is the best way to avoid unnecessary expens...

Страница 23: ...he pot if the cracks have propagated more than 2 3 the way through the wall thickness The average wall thickness of the firepot is 3 4 Flooding of the fire pot Flooding can occur when the oil primary...

Страница 24: ...he instructions for starting the burner for the first time to cure the firepot and perform combustion checks 1 3 Drawer assembly Remove the drawer assembly Clean all foreign matter from the retention...

Страница 25: ...vice telephones day Night Dealer s name and address RESULT OF START UP TEST Nozzle Pressure lbpsi Burner adjustments Primary air Fine air Draw Assembly CO 2 Smoke scale Bacharach Gross stack temperatu...

Страница 26: ...4 25 6 75 RIELLO BURNER SIDE WALL INSTALLATION Nozzle Delavan 0 50 60W 0 60 60W 0 75 70B 0 85 70B 1 00 70B Combustion air adjustment turbulator damper 0 6 0 7 5 1 3 1 4 2 4 5 ELECTRICAL SYSTEM Volts H...

Страница 27: ...60W 0 60 60W 0 75 70B 0 85 70B 1 00 70B Combustion air adjustment turbulator damper 0 6 0 7 5 0 3 75 0 4 0 4 875 ELECTRICAL SYSTEM Volts Hertz Phase Operating voltage range 104 132 Rated voltage Amp M...

Страница 28: ...0 60 60W Combustion air adjustment screw dial 3 1 5 3 3 3 4 5 RIELLO BURNER SIDE WALL INSTALLATION Nozzle Delavan 0 50 60W 0 60 60W Combustion air adjustment turbulator damper 0 6 0 7 5 ELECTRICAL SYS...

Страница 29: ...DNS 0571 Rev B DNS 0573 Rev B 30 FIGURE 5 1 Model OLR105A12B FIGURE 5 2 Model OLR160B20B...

Страница 30: ...31 FIGURE 5 3 Model OUF105A12B FIGURE 5 4 Model OUF160B18 DNS 0568 Rev C DNS 0572 Rev C...

Страница 31: ...FIGURE 5 5 Model OLF105A12B DNS 0570 Rev B FIGURE 5 6 Model NOUF105A12B 32 DNS 0674 Rev C...

Страница 32: ...33 FIGURE 5 7 Model NOUF160B18B FIGURE 5 8 Model NOLF105A12B DNS 0676 Rev C DNS 0675 Rev D...

Страница 33: ...34 FIGURE 6 Wiring diagram OLR105A12B OLR160B20B OUF105A12B NOUF105A12B OUF160B18B NOUF160B18B OLF105A12B NOLF105A12B DNS 0447 Rev I...

Страница 34: ...B30459 27B 3 breech plate B30515 28 Gasket breech plate B30415 02 29 Electrical box cover without cosmetic B40085 30 Electrical box B30514 31 Rocker switch SPST L07F003 ITEM DESCRIPTION MANUFAC 32 Fa...

Страница 35: ...panel ass y B30680 01 30 Right side panel insulation B30686 01 31 Right bottom filter support B30668 01 32 Right top filter support B30667 ITEM DESCRIPTION MANUFAC 33 Front panel ass y B30782 01 34 Fr...

Страница 36: ...breech plate B30415 02 23 Hexagonal flange nut 3 8 16NC brass F07O001 24 Hexagonal nut 3 8 16NC brass F07F024 25 Washer 3 8 AA zinc F06F005 ITEM DESCRIPTION MANUFAC 26 Terminal strip 6 positions L05F...

Страница 37: ...el ass y B30781 01 27 Front panel insulation B30779 28 Blower door ass y B30651 29 Door handle Z99F050 30 Washer 3 8 AA zinc F06F005 ITEM DESCRIPTION MANUFAC 31 Hexagonal nut 3 8 16NC brass F07F024 32...

Страница 38: ...r peep hole B30752 26 Hexagonal flange nut 3 8 16NC brass F07O001 27A 5 breech plate B30459 27B 3 breech plate B30515 28 Gasket breech plate B30415 02 29 Electrical box cover without cosmetic B40085 I...

Страница 39: ...024 25 Washer 3 8 AA zinc F06F005 26 Terminal strip 6 positions L05F011 27 Electrical box cover without cosmetic B40085 28 Relay SPDT 24VAC L01H009 ITEM DESCRIPTION MANUFAC 29 Transformer 120 24 VAC 4...

Страница 40: ...handle Z99F050 30 Washer 3 8 AA zinc F06F005 31 Hexagonal nut 3 8 16NC brass F07F024 32A 5 breech plate B30646 32B 4 breech plate B30647 ITEM DESCRIPTION MANUFAC 33 Hexagonal flange nut 3 8 16NC bras...

Страница 41: ...27B 3 breech plate B30515 28 Gasket breech plate B30415 02 29 Electrical box cover without cosmetic B40085 30 Electrical box B30514 31 Rocker switch SPST L07F003 32 Fan limit control R02I005 ITEM DESC...

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