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21

3.  The differential pressure  setpoint of the pressure

switch is not exceeded and the thermostat circuit
remains closed until the call for heat has ended.

Abnormal operation:

Start-up:

1.  When the room thermostat calls for heat the

normally open contact W-R close and the burner
blower starts and creates suction in the intake
piping circuit and a pressure in the vent piping
circuit.

2.  If there is a blockage in the intake or vent openings

to cause a pressure differential beyond the set point
of the pressure switch, then the thermostat circuit is
opened and the burner will go into a 2 minute post-
purge and then shut down.

3.  After the post-purge, once the burner blower shuts

down, the pressure switch contacts will re-close. If
the call for heat remains, the burner will re-start. If
the blockage still exists, the thermostat is again
opened, and the burner post- purges again. The
post-purge function thus becomes an inherent anti-
short cycling device.

4.  The unit will essentially go into a continuous re-

cycling post-purge mode with no heat being
supplied to the dwelling, which will prompt a call for
service to the equipment.

5.  During the re-cycling post-purges, if the blockage of

the terminal is removed, the burner will immediately
fire up at the end of the current post purge cycle.

During operation:

If the terminal vent or intake openings become blocked
to the point where the set point of the pressure switch is
exceeded, during a firing cycle, the burner flame will
shut down and the burner will go into the indefinite
recycling post-purge mode as described above, until the
blockage is removed.

3)

CHECKS AND ADJUSTMENTS

3.1)

General:

During initial start-up and subsequent yearly
maintenance calls, the furnace must be thoroughly
tested.

Open the oil  bleed port screw and start the burner.
Allow the oil to flush into a portable container for at least
10 seconds. Slowly close the bleed screw - the oil

should flow absolutely free of white streaks or bubbles
to indicate that no air is being drawn into the suction
side of the oil piping and pump. Tighten the bleed screw
and the burner will fire. Adjust the oil pressure as
indicated in Table #4.1 to #4.3.

IMPORTANT

The burner must be put in operation for at
least 10 minutes before any test readings are
taken. For new installations, set up the burner
to the settings (see table #4.1 to 4.3)

before

firing. These are rough adjustments but they
will ensure that the burner will start and run
smoke-free in advance of the fine adjustments
being made.

3.2)

Restart if Burner Should Stop:

1.  Set thermostat lower than the room temperature.

2.  Press the reset button on the burner primary control

(relay).

3.  Set thermostat higher than the room temperature

for 10 seconds and set lower than room
temperature.  This will start pre purge cycle.
Repeat twice.

4.  Set thermostat higher than the room temperature.

5.  If the burner motor does not start or ignition fails,

turn off the disconnect switch and CALL YOUR
SERVICEMAN

CAUTION

Do not attempt to start the burner when
excess oil has accumulated, when the furnace
is full of vapour, or when the combustion
chamber is very hot.
Always keep the supply valve shut off if the
burner is shut down for an extended period of
time.

3.3)

Combustion chamber curing:

Some moisture and binders remain in the ceramic
combustion chambers after fabrication. It is important to
clear the chamber of these residues before testing. If
you smoke test before curing, the instrument may
become damaged. To cure the chamber, run the unit for
3 consecutive cycles, with 3 minutes of elapsed time in
between each cycle. Each burn cycle should be 3

Содержание OLR Series

Страница 1: ...ontrols Call a qualified service technician Save these instructions for future reference Printed in Canada OUF160B18B OLF105A12B DNS 0562 Rev A OUF OLF 2000 11 23 X40030 Rev i 445 01 4030 05 TABLE OF...

Страница 2: ...duct or property damage 1 3 Signal Words in Manuals The signal word WARNING is used throughout this manual in the following manner WARNING WARNING The signal word CAUTION is used throughout this manua...

Страница 3: ...rces of carbon monoxide in a building or dwelling The sources could be gas fired clothes dryers gas cooking stoves water heaters furnaces gas fired fireplaces wood fireplaces and several other items C...

Страница 4: ...ower motors controls and flue connections The furnace may be installed on a combustible floor Do not install furnace directly on carpeting tile or other combustible material The furnace must be instal...

Страница 5: ...point of the flue gasses is raised To offset the increased tendency for vent condensation the chimney must be lined Additionally the liner must be insulated according to the insulating procedure reco...

Страница 6: ...FII and Riello 40 BF oil burners Outdoor combustion air must be directly connected to the burner of the DV 2000 venting system will not function The notable characteristics of the DV 2000 system are a...

Страница 7: ...ldings and that serves both buildings b less than 7 feet above any paved driveway c within 6 feet of a window or door or mechanical air supply inlet to any building including soffit openings d above a...

Страница 8: ...ER SLEEVE BACK 5 THREAD SPIN SLEEVE BACK 10 CUT STAINLESS STEEL CORE BACK BY 3 9 FIGURE 1 3 FIGURE 1 4 FIGURE 1 1 FIGURE 1 2 DRIVE THREE STAINLESS STEEL SCREWS STARTING NEAR TOP INSERT STAINLESS STEEL...

Страница 9: ...r the line where the corrugated stainless steel core makes the transition to the smooth outer surface of the breech pipe In other words the seal strip must be centered over the joint After wrapping th...

Страница 10: ...ER BAND CLAMP AT BREECH TWIST SPIN SLEEVE TIGHTLY INTO BREECH COLLAR SEALANT OUTFLOW 11 FIGURE 1 9 FIGURE 1 10 FIGURE 1 7 FIGURE 1 8 SEALANT FLOWING OUT FROM UNDER BOND CLAMP AT TERMINAL SEALANT OUT F...

Страница 11: ...ding on the angle of access the pressure control bracket may need to be removed to access the top right wall plate screw hole For concrete and block Tapcon screws or equivalent are recommended Install...

Страница 12: ...SLEEVE TIGHTLY INTO RECESS INSTALL STABILIZER SHROUD CAULK TO SEAL STABILIZER SHROUD TO THE WALL FIGURE 1 13 FIGURE 1 14 FIGURE 1 12 VENT TERMINAL PRESSURE SWITCH REFER TO WIRING DIAGRAM FOR ELECTRIC...

Страница 13: ...ust be evaluated carefully as it may be necessary to provide outside air for combustion a Commercial building b Building with indoor pools c Furnaces installed near chemical storage areas Exposure to...

Страница 14: ...ards PVC ASTM D 1785 SDR26 SDR21 ASTM D 2241 Septic Sewer Pipe ASTM D 2729 PVC DWV ASTM D 2665 PVC Primer and Solvent Cement ASTM D 2564 ABS Pipe and Fittings ASTM D 2235 Procedure for Cementing Joint...

Страница 15: ...shut off valve and an oil filter shall follow sequence from tank to burner Be sure that the oil line is clean before connecting to the burner The oil line should be protected to eliminate any possible...

Страница 16: ...r to keep the lifetime heat exchanger warranty intact NOTE You may notice a slight odor the first time your furnace is operated This will soon disappear It is only the oil used on the parts during man...

Страница 17: ...air flow control Cold air from the evaporator coil going through the furnace could cause condensation and shorten furnace life CAUTION Dampers purchased locally MUST be automatic WARNING WARNING Poiso...

Страница 18: ...ark for this time period 11 During the post purge cycle the fan limit control cools down to the factory set point of 90 degrees Fahrenheit and the circulating air blower turns off 2 2 Sequence of oper...

Страница 19: ...s off 2 4 Sequence of operation internal furnace controls All models No call for heating or cooling Power is available to the Electronic Air Cleaner EAC at all times Power at L1 enters the common term...

Страница 20: ...calls the furnace must be thoroughly tested Open the oil bleed port screw and start the burner Allow the oil to flush into a portable container for at least 10 seconds Slowly close the bleed screw the...

Страница 21: ...upply air temperature rise test 1 Operate the burner for at least 10 minutes 2 Measure the temperature of the air in the return air plenum 3 Measure the temperature of the air in the largest trunk com...

Страница 22: ...lame can t possibly shut down before a 1 smoke occurs during a blockage condition PART 3 MAINTENANCE 1 GENERAL Preventive Maintenance Preventive maintenance is the best way to avoid unnecessary expens...

Страница 23: ...he pot if the cracks have propagated more than 2 3 the way through the wall thickness The average wall thickness of the firepot is 3 4 Flooding of the fire pot Flooding can occur when the oil primary...

Страница 24: ...he instructions for starting the burner for the first time to cure the firepot and perform combustion checks 1 3 Drawer assembly Remove the drawer assembly Clean all foreign matter from the retention...

Страница 25: ...vice telephones day Night Dealer s name and address RESULT OF START UP TEST Nozzle Pressure lbpsi Burner adjustments Primary air Fine air Draw Assembly CO 2 Smoke scale Bacharach Gross stack temperatu...

Страница 26: ...4 25 6 75 RIELLO BURNER SIDE WALL INSTALLATION Nozzle Delavan 0 50 60W 0 60 60W 0 75 70B 0 85 70B 1 00 70B Combustion air adjustment turbulator damper 0 6 0 7 5 1 3 1 4 2 4 5 ELECTRICAL SYSTEM Volts H...

Страница 27: ...60W 0 60 60W 0 75 70B 0 85 70B 1 00 70B Combustion air adjustment turbulator damper 0 6 0 7 5 0 3 75 0 4 0 4 875 ELECTRICAL SYSTEM Volts Hertz Phase Operating voltage range 104 132 Rated voltage Amp M...

Страница 28: ...0 60 60W Combustion air adjustment screw dial 3 1 5 3 3 3 4 5 RIELLO BURNER SIDE WALL INSTALLATION Nozzle Delavan 0 50 60W 0 60 60W Combustion air adjustment turbulator damper 0 6 0 7 5 ELECTRICAL SYS...

Страница 29: ...DNS 0571 Rev B DNS 0573 Rev B 30 FIGURE 5 1 Model OLR105A12B FIGURE 5 2 Model OLR160B20B...

Страница 30: ...31 FIGURE 5 3 Model OUF105A12B FIGURE 5 4 Model OUF160B18 DNS 0568 Rev C DNS 0572 Rev C...

Страница 31: ...FIGURE 5 5 Model OLF105A12B DNS 0570 Rev B FIGURE 5 6 Model NOUF105A12B 32 DNS 0674 Rev C...

Страница 32: ...33 FIGURE 5 7 Model NOUF160B18B FIGURE 5 8 Model NOLF105A12B DNS 0676 Rev C DNS 0675 Rev D...

Страница 33: ...34 FIGURE 6 Wiring diagram OLR105A12B OLR160B20B OUF105A12B NOUF105A12B OUF160B18B NOUF160B18B OLF105A12B NOLF105A12B DNS 0447 Rev I...

Страница 34: ...B30459 27B 3 breech plate B30515 28 Gasket breech plate B30415 02 29 Electrical box cover without cosmetic B40085 30 Electrical box B30514 31 Rocker switch SPST L07F003 ITEM DESCRIPTION MANUFAC 32 Fa...

Страница 35: ...panel ass y B30680 01 30 Right side panel insulation B30686 01 31 Right bottom filter support B30668 01 32 Right top filter support B30667 ITEM DESCRIPTION MANUFAC 33 Front panel ass y B30782 01 34 Fr...

Страница 36: ...breech plate B30415 02 23 Hexagonal flange nut 3 8 16NC brass F07O001 24 Hexagonal nut 3 8 16NC brass F07F024 25 Washer 3 8 AA zinc F06F005 ITEM DESCRIPTION MANUFAC 26 Terminal strip 6 positions L05F...

Страница 37: ...el ass y B30781 01 27 Front panel insulation B30779 28 Blower door ass y B30651 29 Door handle Z99F050 30 Washer 3 8 AA zinc F06F005 ITEM DESCRIPTION MANUFAC 31 Hexagonal nut 3 8 16NC brass F07F024 32...

Страница 38: ...r peep hole B30752 26 Hexagonal flange nut 3 8 16NC brass F07O001 27A 5 breech plate B30459 27B 3 breech plate B30515 28 Gasket breech plate B30415 02 29 Electrical box cover without cosmetic B40085 I...

Страница 39: ...024 25 Washer 3 8 AA zinc F06F005 26 Terminal strip 6 positions L05F011 27 Electrical box cover without cosmetic B40085 28 Relay SPDT 24VAC L01H009 ITEM DESCRIPTION MANUFAC 29 Transformer 120 24 VAC 4...

Страница 40: ...handle Z99F050 30 Washer 3 8 AA zinc F06F005 31 Hexagonal nut 3 8 16NC brass F07F024 32A 5 breech plate B30646 32B 4 breech plate B30647 ITEM DESCRIPTION MANUFAC 33 Hexagonal flange nut 3 8 16NC bras...

Страница 41: ...27B 3 breech plate B30515 28 Gasket breech plate B30415 02 29 Electrical box cover without cosmetic B40085 30 Electrical box B30514 31 Rocker switch SPST L07F003 32 Fan limit control R02I005 ITEM DESC...

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