General
This section contains the descriptions and repair
procedures for single-reach and double-reach
carriages. Additional information can be found in
the following sections:
For additional information on mast
configurations, see Mast 4000SRM1195.
For additional information on hydraulic
systems for models N35ZDR, N45ZR,
N30ZDR, and N35-40ZDR, see the section
Hydraulic System 1900SRM1189. For
additional information on hydraulic systems
for models N30ZDRS and N35-40ZRS, see
the section Hydraulic System
1900SRM1307.
For the recommended service intervals and
regularly scheduled maintenance procedures,
see the section Periodic Maintenance
8000SRM1197.
Safety Procedures When Working Near Mast
WARNING
All chains, ropes, and lifting equipment MUST be
fully examined by qualified personnel at least
once a year or more at frequent intervals accord-
ing to the local conditions of use.
WARNING
Mast parts are heavy and can shift. Distances be-
tween parts are small. Serious injury can result if
part of the body is hit by parts of the mast or the
carriage.
•
Never put any part of the body into or under
the mast or carriage unless all parts are
completely lowered or a safety chain is in-
stalled. Also make sure the power is off and
the key is removed. Attach a DO NOT OP-
ERATE tag to the control handle.
•
DO NOT make repairs or adjustments un-
less specifically authorized to do so. Re-
pairs and adjustments must be performed
by trained service technicians.
•
DO NOT climb on the mast or lift truck at
any time. Use a ladder or personnel lift to
work on the mast.
•
Be careful of the forks. When the mast is
raised, the forks can be at a height to cause
an injury.
•
Move the truck to a safe location with room
to raise the mast if necessary. Block the
wheels of the truck to prevent movement.
The forks may be difficult to see when the mast is
raised. Be careful not to hit your head when work-
ing around raised forks. Also, be careful not to trip
over forks on or near the floor. If possible, remove
forks from carriage before safety chaining mast.
WHEN WORKING NEAR THE MAST, AL-
WAYS:
• Lower the mast and carriage completely.
Make sure there is no movement in the mast.
Make sure all parts of the mast, that can
move, are fully lowered.
OR
• If the mast must be in a raised position for
repairs, install a safety chain around the top
or middle crossmember of the outer weld-
ment and the crossmember of the inner weld-
ment to secure the mast.
WARNING
Perform the following step from the side of the
mast using a ladder. Never stand under the car-
riage until safety chains are installed.
1.
Remove forks from carriage if possible.
2.
Raise mast to align bottom crossmember(s) of
weldment(s) that move within the outer weld-
ment with a crossmember on outer weldment.
On the two-stage mast, the moving part is the
inner weldment. On the three-stage mast, it is
the intermediate weldment.
4500 SRM 1196
General
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Содержание N30ZDR
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