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Double-Reach Scissor Arms

DISASSEMBLE

The entire scissor assembly may not need to be dis-
assembled to make repairs. Perform only the steps
necessary to safely complete the necessary repairs.
For the following procedures, refer to Figure 15.

  WARNING 

There are pinch points on the reach carriage that
can cause an injury. Use clamps and blocks to
prevent the scissor arms from moving. Install the
clamps and blocks at the channels of the rear
frame to make sure that the load rollers cannot
move in the channel. See Figure 8.

Be careful when removing or installing snap
rings. These snap rings are large and can come
loose during removal or installation with enough
force to cause an injury. Always use the correct
snap ring pliers and wear eye and face protection
during removal or installation.

NOTE:  

Use safety chains on the rear frame and

mast weldments to keep the rear frame and mast
weldments from moving. Install the safety chains
as described in Safety Procedures When Working
Near Mast in this section.

1. 

Remove the front frame as described in Reach
Assembly Front Frame. Remove the snap rings
and hose sheaves at the scissor arm weldments.
Fasten the cable and hoses at the rear frame so
they are not damaged.

2. 

Remove the hydraulic components from the
reach carriage assembly as required.

3. 

Use a crane to support scissor arm weldment A.
Securely attach chains or slings to the weld-
ment so that it cannot slip. Be sure not to dam-
age the hose mount sheaves.

4. 

Install the clamps and blocks at the channels of
the rear frame to make sure the load rollers
cannot move in the channel and the scissor
arms cannot retract. See Figure 8.

  WARNING 

The points between the scissor arms and the rear
frame are pinch points and can cause an injury.
DO NOT put your hands near pinch points when
removing the pivot pins. Use a hammer and brass
drift to remove the pins.

5. 

Remove the shoulder bolt and nut from the
reach cylinder pins. Use a drift to drive out the
cylinder rod end pins attaching the reach cylin-
ders to the inner scissor arm. Use wire to hold
each reach cylinder and their hoses in position
when the pins are removed. Remove the bush-
ings from the mounts. See Figure 21.

6. 

Remove the cotter pin, castle nut, and washer
from the threaded shaft on the bottom pivot
points of outer scissor arms D and C. See Fig-
ure 15.

  WARNING 

The scissor arms are heavy and can cause an in-
jury if allowed to fall. Have another person help
you support the scissor arm during removal and
installation.

7. 

Remove the three capscrews, lockwashers, end
cap, and the spacer at the center pivot for outer
scissor arm D. Hold outer scissor arm D and
slide it and the bearing assembly off the stub
shaft. Remove the bearing at the center pivot.
Remove scissor arm C following this same pro-

cedure.

Double-Reach Scissor Arms

4500 SRM 1196

22

Содержание N30ZDR

Страница 1: ...Hyster C264 N45ZR N35ZDR Forklift...

Страница 2: ...REACH CARRIAGES N35ZDR N45ZR C264 N35ZDR2 N45ZR2 D264 N30ZDR N35 40ZR D470 N35 40ZR2 N30ZDR2 E470 N30ZDRS N35 40ZRS A265 N35 40ZRS2 N30ZDRS2 B265 PART NO 1590957 4500 SRM 1196...

Страница 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Страница 4: ...ove 11 Disassemble With Sideshift 12 Disassemble Without Sideshift 14 Clean and Inspect 15 Assemble With Sideshift 15 Assemble Without Sideshift 15 Install 16 Single Reach Scissor Arms 16 Remove and D...

Страница 5: ...and Load Rollers 43 Adjust Reach Cylinders 44 Lift Chains 45 Inspect 45 Clean and Lubricate 46 Adjust Main Lift Chains 46 Adjust Free Lift Chains 46 Specifications 48 Troubleshooting 50 This section i...

Страница 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 7: ...less specifically authorized to do so Re pairs and adjustments must be performed by trained service technicians DO NOT climb on the mast or lift truck at any time Use a ladder or personnel lift to wor...

Страница 8: ...has two sets of scissor arms for double reach See Figure 2 Both carriages have a tilt cylinder to tilt the forks Each carriage is available with sideshift function Refer to Figure 9 and Figure 10 The...

Страница 9: ...E 2 TILT CYLINDER 3 REAR FRAME ASSEMBLY 4 REAR SELECTOR VALVE 5 SCISSOR ARMS 6 FRONT FRAME ASSEMBLY 7 FRONT SELECTOR VALVE 8 VALVE COVER PLATE 9 HOSE AND WIRING GUIDE 10 REACH CYLINDER Figure 2 Reach...

Страница 10: ...ry to completely disassemble the reach carriage Do only the steps of the procedures necessary to make the required re pairs Read and follow the Safety Procedures When Work ing Near Mast in this sectio...

Страница 11: ...r hook through the removal notch 1 FORK 2 BUTTON CAP 3 LATCH PIN 4 SPRING 5 PIN Figure 3 Forks 4 Slide the fork on the carriage so both upper and lower hooks are engaged and the latch pin aligns with...

Страница 12: ...ting plate on the rear frame 6 Safety chain the reach carriage assembly in place See Safety Procedures When Working Near Mast 7 Disconnect the lift chains from the reach car riage assembly a Remove th...

Страница 13: ...ations and welding techniques will be provided upon approval to ensure the struc tural integrity and safety of the repair 3 Inspect all welds between the reach carriage as sembly side plates and the c...

Страница 14: ...reusing chains make sure chains have been properly inspected cleaned and lubricated See Lift Chains 7 Reconnect the lift chains to anchors on reach carriage assembly as removed Install anchor pins and...

Страница 15: ...in the same position as it is in the mast The rear frame must also be fas tened so it cannot move on the support The sup port must be strong enough to allow full exten sion of the reach carriage assem...

Страница 16: ...5 1 SNAP RING 2 LOAD ROLLER 3 SPACER 4 STUB SHAFT Figure 5 Load Roller Assembly NOTE Lightly pry the load roller from the stub shaft if necessary See Figure 6 3 Remove the load roller from the stub sh...

Страница 17: ...im packs wash ers and capscrews 5 Measure and adjust the side rollers as neces sary See Reach Assembly Adjustments 6 Install the reach carriage assembly to the mast Reach Assembly Front Frame REMOVE N...

Страница 18: ...ble ties for replacement during installation Disconnect the sideshift cylinder hydraulics if equipped See Sideshift Cylinder Repair 4 Tag and disconnect the wire connectors from the hose guide 5 Conne...

Страница 19: ...only if repair is neces sary See Tilt Cylinder 1 LUBE FITTING 2 WEAR STRIP 3 WEAR STRIP 4 RETAINER PLATE 5 LOCKWASHER 6 CAPSCREW 7 TILT CYLINDER 8 PIVOT PIN 9 BUSHING 10 FIXED FRAME 11 TRUNNION CAP 12...

Страница 20: ...pivot pins 8 from each side of tilting frame 6 Remove tilting frame from fixed frame 7 Remove bushings from fixed frame 8 Remove tilt cylinder trunnion caps capscrews 5 and pin 4 9 Remove tilt cylinde...

Страница 21: ...pair 5 Install bushings to fixed frame if removed 6 Position tilting frame to fixed frame Use a pry bar to align pivot pin holes 7 Install pivot pins 8 through tilting frame into fixed frame Secure u...

Страница 22: ...pivot pins that retain the inner scissor arms to the front frame 3 Install the brackets and hardware to retain the pivot pins NOTE The reach carriage assembly must be in stalled on the mast before st...

Страница 23: ...12 SETSCREW 13 JAM NUT 14 LOAD ROLLER AND SHIMS 15 INNER SCISSOR ARM 16 BUSHING 17 BUSHING 18 PIVOT PIN 19 SHOULDER BOLT 20 PIN 21 PIN 22 NUT 23 90 HYDRAULIC FITTING 24 PIN 25 RH CYLINDER ASSEMBLY 26...

Страница 24: ...s when removing the pivot pins Use a hammer and brass drift to remove the pins 4 Remove the shoulder bolt and nut from the reach cylinder pins Use a drift to drive out the cylinder rod end pins attach...

Страница 25: ...Use a hammer and brass drift to remove the pivot pins 7 Models N35ZDR N45ZR N30ZDR and N35 40ZR have a position sensor mounted to the right side inner scissor arm pivot pin at the rear frame Remove th...

Страница 26: ...stub shafts and all pins of the scissor arm assembly For the following procedures refer to Figure 11 WARNING Use safety chains on the rear frame and mast weldments to keep the rear frame and mast weld...

Страница 27: ...lers on each outer scissor arm as marked during removal and disassembly Install snap rings onto stub shafts to secure See Figure 14 5 Use the crane to slowly raise the scissor arms to align the load r...

Страница 28: ...ne to support scissor arm weldment A Securely attach chains or slings to the weld ment so that it cannot slip Be sure not to dam age the hose mount sheaves 4 Install the clamps and blocks at the chann...

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