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Page 23

Hydro Systems Co. 2018

CAUTION

Before any fault finding/troubleshooting, isolate the incoming power source and disconnect. All trigger signals 

should also be isolated. 

Issues listed here are to be investigated and resolved by a competent engineer.

Any fault conditions not listed within this manual should not be attempted to be fixed/replaced without the advice of Hydro 

Systems Europe (Any unauthorised attempts to repair the unit will invalidate the warranty).

Issue

Potential Issue

Resolution

Unit will not draw chemical

Low water pressure

Check water line. Booster pump may be 

required

Pick up tube not in chemical

Ensure pick up assembly is correct. 

Eductor blocked

Remove & clean in warm water

Solenoid valve faulty

Blockage in chemical pickup

Remove, clean and replace.  

Unit will not power up

No power to the unit

Faulty PCB

Check power supply

Check fuses

10. troubleshooting

11. unit diagram & replacement parts

Содержание EvoClean 1214GB

Страница 1: ...user manual EvoClean 1214GB 1215GB 1216GB 1217GB 1218GB 1214RAP 1216RAP 1234APAC1 1235APAC 1235APAC1 1218RAP 1218RGBAPAC HYD90099593 ...

Страница 2: ...stallation Step 7 Remote Select Optional 10 6 setup and programming 11 6 1 Modes of operation 11 6 2 Menu structure 11 6 3 Unit controls 11 6 4 User Screens 12 6 5 Setup Programming Step 1 Program controller 12 6 6 Setup Programming Step 2 Priming 15 6 7 Setup Programming Step 3 Calibration 15 6 8 Alarm function 16 6 9 Formula Editor 16 7 menu structure 17 7 1 Home screen 17 7 2 USB Insert memory ...

Страница 3: ... or other materials or when working in the vicinity of all chemicals filling or emptying equipment or changing metering tips ALWAYS Observe safety and handling instructions of the chemical manufacturer Direct discharge away from you or other persons or into approved containers Dispense cleaners and chemicals in accordance with manufacturer s instructions Exercise CAUTION when maintaining your equi...

Страница 4: ...al extra The EvoClean Patent Pending GB1708496 3 is a low maintenance venturi based water powered laundry unit It features an integrated control system that can either be supplied on board the unit or off board within a housing The EvoClean can be used for applications requiring up to four six or eight products and also offers an integrated flush manifold out of product alarm optional remote formu...

Страница 5: ...is flat and perpendicular to the floor The unit location should be well lit for any maintenance and free of high levels of dust air particulates Scheduled maintenance should be carried out on the dispenser at least once per year It is a legal requirement if the EvoClean is supplied from the water mains that a backflow device offering protection equal or higher than the products being dispensed to ...

Страница 6: ...acket 4 product unit Left or 6 8 product unit including joins Right 5 1 2 Wall anchors are provided please ensure they are appropriate to the wall surface being mounted to 5 1 3 Mount the dispenser onto the mounting bracket Push down the clips to secure the unit 5 1 4 Secure the dispenser at the bottom with the remaining screw provided 5 1 5 If the unit is configured with the off board controller ...

Страница 7: ...o prevent back siphoning of non potable substances into the water mains Note It is possible to have the water inlet on either side of the dispenser but the outlet will always need to be on the right Water Outlet Water Inlet 5 2 3 Hose sets used to connect the EvoClean to the mains water supply must also be compliant with IEC 61770 5 3 1 Connect outlet see above to the washing machine using 12 7mm ...

Страница 8: ...mical container 5 4 3 Cut the 12 7mm or 13mm ID Flexible PVC Hose tube to length Note Alternative hose options are available Contact Hydro Systems for further information 5 4 4 Push the PVC hose on to the detached check valve and secure with cable tie then push the elbow into the eductor and secure with the clip as shown in the diagram on the next page Check Valves Note The check valves are suppli...

Страница 9: ...n Wash Trigger 2 Cold Orange Blue Solenoid 2 Main Wash Trigger 3 Spare Brown Yellow Solenoid 3 Main Wash Trigger 4 Violet Slate Grey Solenoid 4 Final Rinse 5 5 2 All signal inputs are optically isolated high impedance input circuits Supply signal voltages may range from 24 240 VAC 50 60 Hz 20 mA maximum draw or 12 24 VDC 5 mA maximum draw that accommodate the range typically found in most washing ...

Страница 10: ...l 5 6 Installation Step 6 Power 5 6 1 Connect black power cable to power supply ensuring correct polarity is followed Brown is live and Blue is neutral 5 6 2 It is a legal requirement to allow disconnection of the appliance from the supply after installation The disconnection may be achieved by having the plug accessible or by incorporating a switch in the fixed wiring in accordance with the wirin...

Страница 11: ...operate for the length of time that the signal is present When a signal is received the corresponding solenoid will operate if during this time another signal is received then once the 1st solenoid closes the next one will run If two signals are received at the same time the lowest numbered solenoid will operate 1st followed by the next lowest for the length of time the signal is was present The f...

Страница 12: ...gated to from the home screen as per above When maintenance mode is activated the LED on the unit and RFS will flash and maintenance mode will be displayed on screen When activated the unit will not accept any trigger signals it will also not operate any solenoids or any other functions It will remain active until deactivated by the user Note When in maintenance mode the unit remains powered throu...

Страница 13: ...1 depending on the application there may be situations where the installer requires a delay time to be added between when the trigger signal is received and the operation of the valve This can be set from 1 to 999 seconds e Chemical cost This can be set from 0 01 to 999 Inputting a figure here will allow the unit to calculate the cost of chemical usage and output the results as a report f Drum siz...

Страница 14: ...he user to adjust the mls kg amount F01P Chemicals 1s2x3x4x F01P C1 mls kg 10 i h Set 6 5 7 Edit Settings 6 5 7 1 Signal filter This is where the signal filter time can be set The signal is un verified until it reaches the filter time at which point it becomes verified 6 5 7 2 Default formula After a wash cycle has ended the EvoClean will reset The user can set the unit to revert to the following ...

Страница 15: ... 4 Spanish 5 German 6 Japanese 6 6 Setup and Programming Step 2 Priming Normal Formula 1 Prime Chemicals Back i h Yes Prime Chem 1 Back i h On Prime Chem 1 Back i h On 6 6 1 Once the unit is sited the pickup tubes are installed the unit is now ready to be primed 6 6 2 Once you have navigated to the Prime Chem X screen the select button is pressed and held whilst the chemical is drawn up the pickup...

Страница 16: ... menu chemicals that have caused the alarm are shown with an asterisk after the volume estimate 6 7 1 To enable the EvoClean to accurately inject the correct amount of chemical it requires calibrating This is carried out for all chemicals being set up 6 7 2 Drum size When set this will allow the unit to calculate the amount of chemical left within the drum When 5 of the volume is left the unit wil...

Страница 17: ...ad from USB Back Yes Save to USB Back Yes Do HTML Report Back Yes Save to file REPORT00 htm OK Writing to USB Cancel Search for file Back Yes Save to file PROG0001 HSL OK PROG0001 HSL Back Load Writing to USB Cancel Loading from USB Cancel 7 1 Home Screen These screens are not shown if disabled ...

Страница 18: ... Settings Back i h Set Product Alarms Back i h Set Setting Saved OK Setting Saved OK Main App V1 17 Back i h OK Remote V1 00 Back i h OK Press to Begin Back Start Set Duration 3 seconds Press and Hold OK OK Image found on USB stick Connect USB Stick Done Applicat Image programmed HYDRO SYSTEMS loading Set Manually Back i h Yes Enabled Back i h Set Auto Start Stop Back i h Yes Keep button held unti...

Страница 19: ...t Set Duration 60 Minutes Enter new code 0 Enabled Back i h Set Disabled Back i h Set Setting Saved OK Setting Saved OK Setting Saved OK Setting Saved OK Setting Saved OK Disabled Back i h Set Default Formula Previous Formula Back i h OK Select at Start Back i h OK Select an Enabled Formula ...

Страница 20: ...Page 20 Hydro Systems Co 2018 7 4 Setup Screen ...

Страница 21: ...Page 21 ...

Страница 22: ... Clean Replace inlet strainer 8 2 4 Clean Replace outlet hose to machine 8 2 5 Clean Replace venturis as required CAUTION Before any maintenance isolate the incoming power source and disconnect All trigger signals should also be isolated UNIT Voltage Frequency Current 115v 230vAC 50 60Hz 0 085 0 158A Water Pressure Min Max Min Low Flow 2L Min 0 18 mPa 1 8 Bar 26 1 PSI Max 0 6 MPa 6 Bar 87 PSI Min ...

Страница 23: ... the advice of Hydro Systems Europe Any unauthorised attempts to repair the unit will invalidate the warranty Issue Potential Issue Resolution Unit will not draw chemical Low water pressure Check water line Booster pump may be required Pick up tube not in chemical Ensure pick up assembly is correct Eductor blocked Remove clean in warm water Solenoid valve faulty Blockage in chemical pickup Remove ...

Страница 24: ...Page 24 Hydro Systems Co 2018 ref 2 detail ...

Страница 25: ...OLD 2 WAY TEE PP 90099385 13 EVCL CHK VLV AF 1 2 B X 1 4 FNPT PT HS PVC MK2 ASM 1 90099463 NOT SHOWN EVCL CHK VLV EP 1 2 B X 1 4 FNPT PT HS PVC MK2 ASM 1 90099464 NOT SHOWN EVCL CHK VLV AF 1 4NPT F X 3 8IN BARB MK2 ASM 1 90099603 NOT SHOWN EVCL CHK VLV AF 1 4 FNPT X 1 4 FNPT PT HS PVC MK2 ASM 1 90099604 NOT SHOWN EVCL CHK VLV AF 5 16 B X 1 4 FNPT PT HS PVC MK2 ASM 1 90099605 NOT SHOWN EVCL CHK VLV...

Страница 26: ...ION PART NOTES A REMOTE FORMULA SELECT 10097825 B CHEMICAL PICKUP PVC HOSE 1 8M 6 11 2 Accessory Parts ITEM DESCRIPTION PART NOTES 25 TOP MANIFOLD CLIP ASSEMBLY x2 10098136 26 MANIFOLD END SUPPORT 90099306 27 LOCK ASSEMBLY 10098138 28 UNIT TO WALL CLIPS 10098139 29 OPTIONAL NON RETURN VALVE KIT NRV 4 PRODUCT UNIT 90099599 NOT SHOWN STANDARD IN APAC REGION ONLY 30 OPTIONAL NON RETURN VALVE KIT NRV ...

Страница 27: ...y for special incidental or consequential damages or for any other claims for damage or loss resulting from any cause whatsoever whether based on negligence strict liability breach of contract or breach of warranty 13 WEEE waste electrical and electronic equipment WEEE Regulations apply to companies who Manufacture Distribute electrical or electronic equipment EEE The WEEE Regulations apply to imp...

Страница 28: ...EN 61000 6 3 2007 A1 2011 Electromagnetic compatibility EMC Generic standards Emission standard for residential commercial and light industrial environments 2014 35 EU Conforms with the safety objectives of the low voltage directive and its amending directives 2004 108 EC Conforms with the essential requirements of the electromagnetic compatibility directive and its amending directives Has been de...

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