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ii

S-20 SERIES II, 

TABLE  OF  CONTENTS

SECTION  1

INSTALLATION

      Page #

Safety Precautions  ................................................... 1.1
Operator Safety - Visual Inspection .......................... 1.2
Lifting the S-20 Series II ...................................... ..... 1.3
Wrapped for Shipping ......................................... ..... 1.3
Levelling the Saw ...................................................... 1.4
Power Wiring Connections ........................................ 1.4
Hydraulic Oil Check ................................................... 1.5
Cutting Fluid .............................................................. 1.5

SECTION  2A CONTROL CONSOLE

Operator Control Panel .............................................. 2.1
Blade Basics to Enhance Blade Life........................... 2.2
Blade Speed Selection Chart  ................................... 2.3
Optimum Blade Pitch ................................................ 2.3

SECTION  2C

MECHANICAL CONTROLS

Head Swing and Break............................................... 2.5
Head Down Limit Switch ............................................ 2.5
Blade Speed Selection and Belt Tension ................... 2.6
Changing Belt Position .............................................. 2.6
Vise Operation .......................................................... 2.7
Guide Arm Positioning .............................................. 2.8
Coolant Flow ............................................................. 2.9

SECTION  3

MAINTENANCE AND TROUBLESHOOTING

Blade Changing Procedure ....................................... 3.1
Blade Tracking Adjustment ....................................... 3.2
Blade Guide Adjustment ........................................... 3.3
Blade Brush Adjustment ........................................... 3.4
Angle Brake Adjustment ........................................... 3.4
Belt Tension Adjustment ........................................... 3.5
Lubrication  .............................................................. 3.6
Troubleshooting Guide ............................................. 3.8
Service Record & Notes ........................................... 3.9

Содержание S-20 Series II

Страница 1: ...HYD MECH S 20 Series II Our goal is to change stock cutoff from a necessary evil to a money making and time saving part of your operation Please use this manual to familiarize yourself and your employees on the proper operation and maintenance of the S 20 Series II We appreciate the confidence you have shown in our product and wish you every success in its use Sincerely HYD MECH ENGINEERING LTD St...

Страница 2: ...e Life 2 2 Blade Speed Selection Chart 2 3 Optimum Blade Pitch 2 3 SECTION 2C MECHANICAL CONTROLS Head Swing and Break 2 5 Head Down Limit Switch 2 5 Blade Speed Selection and Belt Tension 2 6 Changing Belt Position 2 6 Vise Operation 2 7 Guide Arm Positioning 2 8 Coolant Flow 2 9 SECTION 3 MAINTENANCE AND TROUBLESHOOTING Blade Changing Procedure 3 1 Blade Tracking Adjustment 3 2 Blade Guide Adjus...

Страница 3: ... Brush Assembly 6 6 Counter Balance Spring Assembly 6 7 3 Position Valve Assembly 6 8 Head Cylinder Assembly 6 9 Pivot Link Assembly 6 10 Vise Assembly 6 11 HM3 SP R M A Gearbox Assembly 6 12 Coolant Group 6 13 Doors and Covers 6 14 SECTION 7 OPTIONAL EQUIPMENT Work Stop Assembly 7 1 Bundling Attachment 7 2 3HP Variable Speed Drive 7 4 Blade Breakage Assembly 7 6 Work Lamp Assembly 7 6 30 Degree M...

Страница 4: ...CK INTO THE SAW SECURE THE SAW TO THE FLOOR THE AREA AROUND THE SAW SHOULD BE MAINTAINED IN A CLEAN AND TIDY CONDITION TO AVOID OBSTACLES OPERATORS COULD TRIP OVER THE S 20 SERIES II SHOULD ONLY BE OPERATED ACCORDING TO THE SPECIFICATIONS OF THE SAW AVOID UNSAFE USAGE PRACTICES IF AT ANY TIME THE SAW DOES NOT APPEAR TO BE OPERATING PROPERLY IT SHOULD BE STOPPED IMMEDIATELY AND REPAIRED OPERATOR TH...

Страница 5: ...L VING BL VING BL VING BLADE ADE ADE ADE ADE 2 2 2 2 2 VISE VISE VISE VISE VISE NEVER L NEVER L NEVER L NEVER L NEVER LO O O O OAD ST AD ST AD ST AD ST AD STOCK WITH BL OCK WITH BL OCK WITH BL OCK WITH BL OCK WITH BLADE MO ADE MO ADE MO ADE MO ADE MOVING VING VING VING VING 3 3 3 3 3 HEAD HEAD HEAD HEAD HEAD WA WA WA WA WAT T T T TCH FOR HEAD DESCENDING T CH FOR HEAD DESCENDING T CH FOR HEAD DESCE...

Страница 6: ...r use with concrete floor anchors The smaller diameter threaded holes at each corner are used for levelling the saw properly Lifting the S 20 Series II with a F Lifting the S 20 Series II with a F Lifting the S 20 Series II with a F Lifting the S 20 Series II with a F Lifting the S 20 Series II with a For or or or ork k k k klift T lift T lift T lift T lift Tr r r r ruc uc uc uc uck k k k k LIFTIN...

Страница 7: ...NNECTIONS When the machine has been anchored and levelled the power hook up is the last installation step In order to provide safe operation and to prevent potential damage to the machine only qualified personnel should make the electrical connections As supplied your new S 20 Series II is set to run on three phase voltage The supply voltage of the machine is displayed on the Serial Plate and the ...

Страница 8: ...ed from this port the cylinder is working normally CUTTING FL CUTTING FL CUTTING FL CUTTING FL CUTTING FLUID UID UID UID UID The S20 Series ll uses a pump and reservoir to circulate the necessary cutting fluid to the blade for maximum blade life Your saw blade supplier will be able to provide information to the cutting fluid products that are available for your needs No cutting fluid coolant is su...

Страница 9: ...by the Feed Rate knob This rate can be set on the scale of 1 to 10 As the number increases so does feed rate DOWN Allows for rapid approach of the blade to the workpiece Oper Oper Oper Oper Opera a a a ator Contr tor Contr tor Contr tor Contr tor Control Console ol Console ol Console ol Console ol Console START Button This button starts the saw blade The blade will not start with the Head in the d...

Страница 10: ... well mixed coolant will dramatically extend blade life and will increase cutting rate and surface finish On those few materials where coolant is undesirable a slight coolant flow or periodic oiling of the blade is necessary to prevent the blade from being scored by the carbide guides 3 T T T T The stoc he stoc he stoc he stoc he stock being cut m k being cut m k being cut m k being cut m k being ...

Страница 11: ...ng rates and good blade life For cutting narrow or thin wall structural materials a fine blade with many teeth per inch T P I is recommended For wide materials a blade with a coarse pitch should be used See the sketch below for the blade pitch changes fordiffering effective material widths It is impractical to change the blade to the proper pitch every time a different width of material is cut and...

Страница 12: ...WN LIMIT SWIT WN LIMIT SWITCH CH CH CH CH The Head down limit switch operates to cut power to the blade motor and the coolant pump motor when the Head has descended to the bottom of its travel The Head is adjusted so that the blade will descend slightly past the level of the vise wear strips This setting is critical to ensure that the blade has cut fully through the stock The Head Down Limit switc...

Страница 13: ...he V belt by setting the lock nuts which mount the handle to the motor mount plate The motor mount plate pivots on rubber bushings that support the motor Blade Speed T Blade Speed T Blade Speed T Blade Speed T Blade Speed Tensioning Sy ensioning Sy ensioning Sy ensioning Sy ensioning System stem stem stem stem BL BL BL BL BLADE SPEED SELECTION ADE SPEED SELECTION ADE SPEED SELECTION ADE SPEED SELE...

Страница 14: ... The following photos give a visual guide as to the operation of the vise V V V V Vise with handles in the Loc ise with handles in the Loc ise with handles in the Loc ise with handles in the Loc ise with handles in the Lock k k k ked P ed P ed P ed P ed Position osition osition osition osition V V V V Vise with the handles in the Unloc ise with the handles in the Unloc ise with the handles in the ...

Страница 15: ...ndle is turned clockwise until the handles are in the Locked position as illustrated in the following photo The carbide locking lever should be moved to the upright tensioned position Guide Arms with Handles Loc Guide Arms with Handles Loc Guide Arms with Handles Loc Guide Arms with Handles Loc Guide Arms with Handles Lock k k k ked 4 to 6 O c ed 4 to 6 O c ed 4 to 6 O c ed 4 to 6 O c ed 4 to 6 O ...

Страница 16: ...ht drive guide arm provides an adjustable coolant flow through the needle valve and the flexible hose nozzle that can be pointed directly where necessary This flexible hose should be used when cutting solid bars bundles or wide structurals Set the flow of coolant directly into the opening in the material where the blade is cutting Coolant V Coolant V Coolant V Coolant V Coolant Valv alv alv alv al...

Страница 17: ...d to 45 degrees as this will make it easier to grip the blade closer to both wheels 2 Loosen the Blade Tensioner by turning counter clockwise 3 Loosen the carbide tension handles by turning counter clockwise 1 4 turn 4 At the top of the head the saw blade runs in a protective channel as shown below Grip the blade at each end of this channel and twist the blade teeth down past the channel and slide...

Страница 18: ...JUSTMENT CKING ADJUSTMENT CKING ADJUSTMENT CKING ADJUSTMENT CKING ADJUSTMENT 10 First inspect the blade wheels for wear or damage and repair as required Blade tracking adjustment should always begin at the wheel where the tracking is farthest out of specification Using the instructions below adjust the worst wheel jog the blade and recheck both wheels Repeat this process until both wheels are with...

Страница 19: ...ure the blade is being cleaned properly BL BL BL BL BLADE GUIDE ADJUSTMENT ADE GUIDE ADJUSTMENT ADE GUIDE ADJUSTMENT ADE GUIDE ADJUSTMENT ADE GUIDE ADJUSTMENT At the bottom of the guide arms are the carbide blade guide assemblies the photo below shows the carbide locking handle These assemblies will need to be adjusted occasionally as the carbide pads become worn To adjust properly follow this sim...

Страница 20: ...wrench If not tightened enough the locking handle will bottom out and not hold the head firmly BL BL BL BL BLADE BR ADE BR ADE BR ADE BR ADE BRUSH ADJUSTMENT USH ADJUSTMENT USH ADJUSTMENT USH ADJUSTMENT USH ADJUSTMENT The S 20 Series II leaves the factory with the blade brush adjusted for maximum life of the brush This setting places the ends of the blade brush wires so as to contact the blade at ...

Страница 21: ...Adjustment Loc ensioner Adjustment Loc ensioner Adjustment Loc ensioner Adjustment Loc ensioner Adjustment Lockn kn kn kn knuts uts uts uts uts STEP 1 Stop the blade motor Undo the cover latch and swing the pulley cover away STEP 2 At midpoint between pulleys you should be able to push the belt in 1 2 Too much or too little movement will cause slippage or abnormal wear on the belt and other drive ...

Страница 22: ... and metal to metal surfaces S that require lubrication to prevent wear and seizure NOTE Hyd Mech recommends Monthly lubrication Swiv Swiv Swiv Swiv Swivel Piv el Piv el Piv el Piv el Pivot Gr ot Gr ot Gr ot Gr ot Grease F ease F ease F ease F ease Fitting itting itting itting itting NO NO NO NO NOTE TE TE TE TE This grease fitting is covered with a dome plug and should be reinstalled after greasi...

Страница 23: ... Spring P Spring P Spring P Spring P Spring Post ost ost ost ost Cylinder R Cylinder R Cylinder R Cylinder R Cylinder Rod od od od od End End End End End Blade T Blade T Blade T Blade T Blade Tensioner ensioner ensioner ensioner ensioner Assemb Assemb Assemb Assemb Assembly ly ly ly ly S 20 Series II F S 20 Series II F S 20 Series II F S 20 Series II F S 20 Series II Fr r r r ront V ont V ont V on...

Страница 24: ...tment Stock is not secure in the vise reset vise Cylinder cup seal defective replace 3 position valve defective replace Hydraulic hose leaking Loosen jam nut and readjust pointer with feed rate at zero Improper tension adjust Tracking needs adjustment Wheel is worn or in poor condition More tension needed Excessive feed rate reduce Blade pitch incorrect Carbide guides overtightened Blade speed too...

Страница 25: ...PG 3 9 DATE SERVICED BY COMMENTS SER SER SER SER SERVICE RECORD NO VICE RECORD NO VICE RECORD NO VICE RECORD NO VICE RECORD NOTES TES TES TES TES ...

Страница 26: ... B T B T BUTT UTT UTT UTT UTTON ON ON ON ON TELEMECANIQUE TELEMECANIQUE TELEMECANIQUE TELEMECANIQUE TELEMECANIQUE ZB2 BA3 ZB2 BA3 ZB2 BA3 ZB2 BA3 ZB2 BA3 TS TS TS TS TS COOLANT SWITCH COOLANT SWITCH COOLANT SWITCH COOLANT SWITCH COOLANT SWITCH McGILL McGILL McGILL McGILL McGILL 91 0003 91 0003 91 0003 91 0003 91 0003 FH FH FH FH FH FUSE HOLDER FUSE HOLDER FUSE HOLDER FUSE HOLDER FUSE HOLDER BUSS B...

Страница 27: ...PG 4 2 S22 ELECTRICAL SCHEMATIC DWG S22 7 00 1b Pg 1 of 1 ...

Страница 28: ...PG 4 3 S22 WIRING DIAGRAM S22 7 00 2b Pg 1 of 1 ...

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Страница 30: ... Acting 86 3 57 HUUD 8 6 21 5 86 ODVV XVH Time Delay ODVV XVH Time Delay ODVV XVH Time Delay ODVV XVH Time Delay ODVV XVH Time Delay 86 3 57 0 0 0 0 0 XVV 75 75 16 3 57 7 7 7 7 7 6TXDUH 8 8 35 0 5 86 6 0LGJHW Fast Acting 0LGJHW Fast Acting 0LGJHW Fast Acting 0LGJHW Fast Acting 0LGJHW Fast Acting 86 3 57 HUUD 8 6 21 5 86 ODVV XVH Time Delay ODVV XVH Time Delay ODVV XVH Time Delay ODVV XVH Time Dela...

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Страница 56: ... 370 Surface Feet Minute 3 HP Variable speed option 75 to 400 Surface Feet Minute Variable Blade speed with 50Hz 1450 RPM motor Standard step pulley 22 34 58 90 m min Variable speed option 22 to 122 m min Variable Blade guides Carbide Inserts Blade wheel diameter 16 400 mm Motors Standard 2 HP 1 5 kW Variable Speed Option 3 HP 2 2 kW Hydraulic Option 1 4 HP 0 2 kW Hydraulic Optional Micro Powerpac...

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Страница 59: ...MPONENTS VALVES HOSES FITTINGS and any other items used in the manufacture of the S 20Series II but not originally manufactured by Hyd Mech are subject to the original manufacturer s warranty Hyd Mech will provide such assistance and information as is necessary and available to facilitate the user s claim to such other manufacturer Liability or obligation on the part of Hyd Mech for damages whethe...

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