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HU 300 HAC-4 Topline

METAL

CUTTING

BAND

SAW

MACHINE

INSTRUCTION MANUAL

Содержание HU 300 HAC-4 Topline

Страница 1: ...HU 300 HAC 4 Topline METAL CUTTING BAND SAW MACHINE INSTRUCTION MANUAL 0...

Страница 2: ...in no dangerous also provide information to the machine which you owe now in the operating instructions of each Module Detail information on maintenance repair and adjustments found in a manual machin...

Страница 3: ...MS 12 5 TECHNICAL DETAILS 14 6 INSTALLATION MINIMUN REQUIREMENT 15 7 TRAN SHIPPME NT AN D T RAN SPORT 16 8 ACCESSORIES TOOLS 19 9 SELECTION OF THE SAW BAND 21 10 INTENDED USE AND CONTRAINDICATIONS 23...

Страница 4: ...SHRINKAGE OF THE SAW BAND 43 18 ENTERING THE MACHINE 44 19 DISPOSA OF RESIDUES USED GENERATED 44 20 FAULT DETECTION 44 21 DISPOSAL OF MACHINE 48 22 SPARE PARTS LIST SWITCHING AND HYDRAULIC 48 AND HYD...

Страница 5: ...4 A GENERAL Indentation MODEL HU 300 HAC 4 TOPLINE...

Страница 6: ...mum delivery Trusted maintenance of the safety precautions and operation operation HU 300 HAC 4 TOPLINE semi automatic bandsaw withhours These operating instructions are intended to represent a purpos...

Страница 7: ...erform to be able to set and operate low maintenance that requires this machine It is recommended to read the information in this manual carefully to get the machine appropriately The name Plate is wh...

Страница 8: ...ed in dBA and meets to be setted up the device is within 1 m and about 1 60 m on the bottom of solid steel St12 C20 80 mm diam dBA 75during the cut at a suitable rotation speed idle at maximum engine...

Страница 9: ...ns or operating of compliance the European Directives 89 392 and 86 188 EWG made at the series production the measurements made on identical machinery under the relevant controls driven At semi automa...

Страница 10: ...els from operator be done manually in all phases of work vibrate this machines do not generate more than the value of 2 5 m s2 lying will be enhanced by its dimensions and its position clamping during...

Страница 11: ...livery or the distributor dealer 18 Months If the manufacturer during the warranty period reported damage of this type will be replaced the parts that turn out to be damaged If the manufacturer will n...

Страница 12: ...ed However each is conceived guarantee for a period of 12 months from the date the delivery note limited 4 3 The attached to the machine serial number is for the warranty Customer service after the sa...

Страница 13: ...ction to a public power supply instead of Power network MAY cause interference or interference during operation In particular we advise you to avoid the proximity with the following elements Signal co...

Страница 14: ...also be a sufficient safety distance provided to persons or property in the maneuver area to avoid On specific request of the customer special packaging can be used FOR ALL WORK TO MOVE THE MACHINE M...

Страница 15: ...fety observe that both the nationally and also apply in the local and operational framework Transport with free machine This kind of transport is normally for the delivery of the machines CLOSED VESSE...

Страница 16: ...for transport Transport in wooden box or cage upon request extra cost The machine is wrapped in thermoplastic material to protect their constituents Then it is packed in a wooden box or cage to them a...

Страница 17: ...pletely lowered position at subsequent displacements of the machine must be taken into account the ends of the lifting means are hooked you have free to use some versions are attached to the four corn...

Страница 18: ...are Supplied with Supply and discharge roller conveyor To install these components correctly the machine has been leveled and be attached The stability shall be proven we recommend the supply side lef...

Страница 19: ...emulsion and water is avoided So it makes a contribution to the conservation of non renewable energy sources It is only during the Cutting phase in operation The selector for the lubrication is side o...

Страница 20: ...ials are suitable and are available with almost all teeth M51 or SHL suitable for large stainless steel and hard steel sections available with tooth pitch 3 4 The tooth hardness and also its fragility...

Страница 21: ...structions for a right choice However from Operator based on their own experience can be modified Although there are saw blades with regular tooth spacing can be obtained through Saw blades with varia...

Страница 22: ...Ober25 120 bis 300 The following applications relate to the cutting of solid material with a diameter of 80 mm with a sawing machine with default properties If the material is small you can increase...

Страница 23: ...HL FUR FENDFRN 65S17 15028 40 30 1 mittel hoch 5 2 GUSSEISEN GG15 GG30 50 30 1 mittel niedrig trocken 3 NE METALLE ALUMINUM AL99 5 CAISI15MG 300 50 2 mittel niedrig 2 BRONZE KUPPER CUSN6 CUSN6ZN 120 2...

Страница 24: ...UTOMATIC CYCLES So many times when the machine is performed manually and other Phase in which it automatically executes the operation in which Is limited operator or monitoring The duty cycle ends wit...

Страница 25: ...ve to comply with the following measures 1 Start satisfied that the machine is installed properly and external to the Power supply is attached 2 Make yourself before working with the proper operation...

Страница 26: ...n of the machine always be taken plug from the socket in any case the be separated machine from the power supply 13 Keep away hands and body parts during the cutting process from the cutting zone 14 C...

Страница 27: ...ated eg speed change with inverter 19 During the cutting operation the machine must not be changed or an unstable situation be brought 20 When operating the machine use ear protectors ear protection e...

Страница 28: ...ts own GREEN YELLOW cables are connected with the TN system to the supply cable additional grounding point marked with PE can on the Metal structure of the machine be present Overload protection by bi...

Страница 29: ...er of the band in ensures every position only the band part that actually the average performs remains free This protection which is integral with the guide shoe is connected can only be opened when t...

Страница 30: ...NDARDS OPERATING MODES This is a semi automatic metal cutting band saw with hydraulic feed Takes you cuts from 0 to 60 left and 45 right of profiles and Solid materials made of metal It is not suitabl...

Страница 31: ...ol panel In the accompanying declaration of conformity are the applied reference and policies listed From the working position ahead of the front jaw the operator can In the following chapters all inf...

Страница 32: ...ine the machine any damage or defects are the seller or the service center must be notified prior to the commissioning of the machine Remove all packaging materials Remove the transport lock Assemble...

Страница 33: ...s of the product mix carefully the container Liters Pour the cooling water in the rear tank Check real tightness of the coolant pump and the cooling medium holder same 12 2 Power supply It is importan...

Страница 34: ...essed off button turn in the direction of the on the Button is displayed turn b Turn the black main switch to ON and the controller switches a c the white warning lights should light up after about 5...

Страница 35: ...pressure to stabilize 13 Blade tension The machine is supplied with a tensioned belt the engine start is only possible if the belt is properly tensioned If this is not the case it should be checked of...

Страница 36: ...ts that come in contact with the tape be thoroughly cleaned 1 Screw band voltage 2 holder cover 4 FUNCTION AND DESCRIPTION OF This model has a fixed control panel The control panel is very easy to use...

Страница 37: ...eating protection Saw blade motor lights green OK band voltage If the indicator lights go out in the work cycle the machine stops and it the cause must be sought which led to the disorder sheet not te...

Страница 38: ...is rotated moves the Saw arm in the Rapid traverse as long as this is activated down Should the Cause material detection button switches the Rapid traverse and an Downward movement is above the value...

Страница 39: ...cut on the countertop the vise forward push and approach the work piece The left lever release 4 to lock the thread switching again it should engage not good the front wheel 3 is easy to rotate in bo...

Страница 40: ...nt of vise front back Load the work piece to the desired length Check that the clamping lever 4 for miter adjustment is fixed and the Rotation of the worktop prevented 1 Rotation of the worktop preven...

Страница 41: ...sen and slide the guide Always find the clamp 1 before other switches are operated 1 Clamping screw for front saw band set the cut end switch 2 so that the work piece also is actually cut 1 Average st...

Страница 42: ...ator The saw frame always goes in the Rapid traverse down until the cutting start button triggers Then the downward movement over the value set on the feed regulator is determined After triggering the...

Страница 43: ...y stop button the stop is immediate and it can not other switches are operated as long as the emergency stop is not acknowledged c With the main power switch to cut off the engine the voltage P38 d Wh...

Страница 44: ...interrupts the control circuit The resumption of the operation is only possible after the temperature The set trip level has dropped In the meantime the root causes for hot running for example in the...

Страница 45: ...ide Then the vice with the hand wheel close to the next screw on the vice are lower part Aligned in the same way to all with the fixed part of the vise Screws proceed and then block with the lock nuts...

Страница 46: ...ending on the result proceed as follows The set screw 1 screw something to to give the band saw more game or put to the game reduce Make sure that the game is not too big max 0 02 or 0 03 mm and check...

Страница 47: ...saw blade moves away from the approaching him The saw arm back up again and then reset the angle to the back operator that the band saw blade to the upper end of the angle approaches The bracket again...

Страница 48: ...n this process should be difficult the set screw can back Lower before you pull the spring and then again in the same position provide General operating pressure The pressure generated by a hydraulic...

Страница 49: ...turer characteristics foreseen in terms of technology safety and performance as possible long to obtain Saw band This is the most common maintenance operation since the band saw blade during the opera...

Страница 50: ...condition of the saw band and replace if necessary the belt cleaning brush and the drive ring against the Disc presses control Replace if corroded or the distance from the saw regulate Weekly Clean t...

Страница 51: ...ration check for its headquarters the operation of limit switches Switches as well as the condition of cables pipes and hydraulic connections checked Check the operation of the devices that are rarely...

Страница 52: ...51 Overview Lubricant...

Страница 53: ...ed of the tape constant Only after cutting 250 350 cm material the feed rate be increased up to the normal value An evaluation of the operating conditions is also an investigation of the Chips possibl...

Страница 54: ...uction gear for Cooling lubrication systems etc generated during machining waste or no longer usable Material such as iron and Non ferrous chips tools such as band saw blades discs etc substances used...

Страница 55: ...ondary winding of the transformer 8 transformer damaged or blown 9 terminals of the supply lines 10 oil level in the tank 11 leaks in pipes or fittings 12 adjusting the high pressure valve loose 13 hi...

Страница 56: ...uency Speed of Increase Ironing downward movement Work Use variable pitch or a positive gearing piece is not well constrained the teeth breaking increase or decrease the speed of the flywheels Dull Vi...

Страница 57: ...de guide shoes approaching the intersection teeth too tight Average pressure decrease 7 Manifold Cut The approach saw band shoes to the cut Check that the bearing surface of the work piece is level wi...

Страница 58: ...ips from the flutes 15 The band is on one side lined or Check the wear on the Saw band operations Inserts push too hard to backing Check alignment and vertical position of the blade guides 16 DUST MON...

Страница 59: ...ary spare parts is determined by the accompanying Facilitates drawings together with the operational plans a more thorough allow knowledge of the machine 22 1 Provisions for the ordering of spare part...

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Страница 81: ...1 16 CAPScrew M8x40 4 67 Chip Plate 1 17 Bushing 20x25 1 68 Screw 2 18 Reducer Block 1 70 Screw M5 1 20 Screw M8x25 4 71 Drive Wheel 1 20 1 Nut M8 4 72 Washer 40x10 2x5 1 21 Reducer 1 73 Screw 1 22 M...

Страница 82: ...115 Knob 1 98 1 Screw 10 40 4 116 Plate 1 98 2 Screw M10x40 2 116 1 Screw 1 98 3 Screw M10x40 2 117 Right Vise Plate 1 98 4 Cap Screw CAP 8x40 2 118 Miter Plate 1 98 5 Washer 8 118 1 Screw 2 99 Left...

Страница 83: ...box set base 1 140 Eletronic box cover 1 140A Eletronic box down cover 1 140C Bolt 1 141 142Oil house 1 Adjust speed alumin plate 1 Oil plate 1 143 Oil pump system 1 SA01 screw 4 SA02 washer 4 SA03 Ro...

Страница 84: ...e Manufacturer and importer assume no responsibility for defects which result from not reading the manual carefully or wrong use of the machine No rights can be derived from this manual All rights res...

Страница 85: ...CHANGES AND TYPING ERRORS RESERVED...

Страница 86: ...24 CHANGES AND TYPING ERRORS RESERVED 2018 V1...

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