HUSTLER Super Z HD Скачать руководство пользователя страница 8

REV C

2-2

117592

• Do not wear radios or music headphones while operat-

ing the machinery. Safe operation requires your full
attention.

Operation Precautions

Avoid Fire Hazards

Clean flammable material from machine. Prevent
fires by keeping engine compartment, top of deck,
exhaust area, battery, hydraulic lines, fuel line, fuel
tank and operator’s station clean of accumulated
trash, grass clippings, and other debris. Always clean
up spilled fuel and oil.

Start Engine Safely

Avoid possible injury or death from machine runaway.

Do not start engine by shorting across starter terminals.

Before you start the engine:
• Sit on the operator’s seat.
• Move control levers to the neutral/brake position.

Operate Machine Safely

Refer to the unit’s operator’s manual for complete safety
information on safe machine operation.

Always maintain a safe distance from people and pets
when mowing

Always be aware of what is behind the machine before
backing up.

Never leave machine unattended with ignition key in
switch, especially with children present.

Follow daily and weekly checklists, making sure hoses
are tightly secured and bolts are tightened.

Always keep engine and machine clean, removing accu-
mulated dirt, trash and other material from machine.

Never put hands or feet under any part of the machine
while it is running.

Never attempt to start engine when there is a strong odor
of gasoline fumes present. Locate and correct cause.

Keep all safety shields and covers in place, except for
servicing.

Do not touch hot parts of machine.

General Maintenance Precautions

Repairs or maintenance requiring engine power
should be performed by trained maintenance person-
nel only. 

Never run the engine in an enclosed area unless exhaust
is vented to the outside. Exhaust gases contain carbon
monoxide which is an odorless and deadly poison.

Unless specifically required, 

DO NOT

 have engine run-

ning when servicing or making adjustments to mower.
Park the machine on level ground. Place steering control
levers in the park brake position, disengage deck clutch,
lower deck, remove ignition switch key and disconnect
negative battery cable before doing any maintenance.
Wait for all movement to stop before adjusting, cleaning
or repairing. To prevent carbon monoxide poisoning, be

sure proper ventilation is available when engine must be
operated in an enclosed area. 

Before working on or under the deck, make certain
engine cannot be accidentally started. Shut engine off,
remove ignition switch key and disconnect negative bat-
tery cable for maximum safety. 

Except when changing or checking belt, 

always

 keep belt

covers on mower deck for safety as well as cleanliness.

Use a stick or similar instrument to clean under the
mower making sure that no part of the body, especially
arms and hands are under mower.

Keep your machine clean and remove any deposits of
trash and clippings, which can cause engine fires and
hydraulic overheating as well as excessive belt wear.
Clean up oil or fuel spillage. Allow machine to cool
before storing. 

Always wear adequate eye protection when servicing the
hydraulic system and battery, or when grinding mower
blades and removing accumulated debris.

Never attempt to make any adjustments or repairs to the
mower drive system, mower deck or any attachment
while the engine is running or deck clutch is engaged. 

Exercise caution when releasing spring tension from any
of the belt idlers or when working with any of the deck
lift components.

Never work under the machine or attachment unless it is
safely supported with jack stands. Make certain machine
is secure when it is raised and placed on the jack stands.
The jack stands should not allow the machine to move
when the engine is running and the drive wheels are
rotating. 

Use only certified jack stands.

 Use only appro-

priate jack stands, with a minimum weight rating of 2000
pounds to block the unit up. Use in pairs only. Follow the
instructions supplied with the vehicle stands.

Keep nuts and bolts tight, especially the blade attachment
bolts. Keep equipment in good working condition.

Never tamper with safety devices. Check their proper
operation regularly.

Exercise caution when working under the deck as the
mower blades are extremely sharp. Wrap the blade(s) or
wear gloves and use extra caution when servicing them.

Use only genuine Hustler

®

 replacement parts to ensure

that original standards are maintained.

Maintenance Precautions

Avoid Fire Hazards

Be prepared if an accident or fire should occur. Know
where the first aid kit and the fire extinguishers are
located and how to use them.

Provide adequate ventilation when charging batteries.

Do not smoke near battery.

Never check fuel level with an open flame.

Never use an open flame to look for leaks anywhere on
the equipment.

Never use an open flame as light anywhere on or around
the equipment.

When preparing engine for storage, remember that fuel
stabilizer is volatile and therefore dangerous. Seal and

Содержание Super Z HD

Страница 1: ...117592 REV C Super Z HD General Service Manual 200 South Ridge Road Hesston Kansas 67062...

Страница 2: ...contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can...

Страница 3: ...ment 4 4 Belts 4 5 Hydraulic Pump Belt Adjustment 4 5 Hydraulic system 4 6 Test Procedure for DDC20 Pump 4 7 New or Rebuilt DDC20 Pump Startup Procedure 4 8 Warner Clutch Re gap Adjustment Procedures...

Страница 4: ...oning 6 8 Electrical 7 1 Electrical Schematic Kawasaki 7 1 Electrical Schematic Kawasaki 7 2 Electrical Schematic Kawasaki DFI 7 3 Electrical Schematic Briggs Stratton 7 4 Maintenance 8 1 Maintenance...

Страница 5: ...grease oil and dirt especially in the engine compartment and under the seat platform areas minute dust particles are abrasive to close tolerance engine and hydraulic assemblies Daily inspect mower for...

Страница 6: ...REV C 1 2 117592...

Страница 7: ...ts or plastic truck bed liners Always place fuel containers on the ground away from your vehicle before filling When practical remove gas or diesel fuel powered equipment from the truck or trailer and...

Страница 8: ...der the deck make certain engine cannot be accidentally started Shut engine off remove ignition switch key and disconnect negative bat tery cable for maximum safety Except when changing or checking be...

Страница 9: ...te may overflow and damage paint wiring or structure When cleaning the battery use soap and water Be careful not to get soap and water into the bat tery Clean the battery terminals with a solution of...

Страница 10: ...REV C 2 4 117592...

Страница 11: ...l this fastener SIZE FT LBS N M SIZE FT LBS N M 10 32 4 IN LBS 3 6 M3 12 IN LBS 1 3 250 98 4 IN LBS 11 1 M4 26 4 IN LBS 3 312 204 IN LBS 23 M5 54 IN LBS 6 1 375 30 40 M6 92 4 IN LBS 10 4 438 48 65 M8...

Страница 12: ...REV C 3 2 117592...

Страница 13: ...ble for this mower On one seat you will disconnect the mower harness directly from the set switch as shown in Figure 4 1 On the other seat you will disconnect the wire harness from the two connectors...

Страница 14: ...make the first adjustment the mower engine must not be running 2 Check to make sure the steering control levers are against the stops before the pumps are bottomed out internally 3 To do this gently a...

Страница 15: ...ers in the park brake position disengage deck clutch remove ignition switch key and disconnect negative battery cable before doing any adjustments 2 Place the steering control lever in the neutral pos...

Страница 16: ...half to one revolution Figure 4 12 6 Try and rotate the tire by hand The tire should rotate Remember hydraulic oil resistance will prevent the tire from rotating freely even with the bypass valves op...

Страница 17: ...run against the bottom of the groove Replace the pulley when this is the case otherwise the belt will lose power and slip excessively Never pry a belt to get it on a pulley as this will cut or damage...

Страница 18: ...he threads are right hand Hydraulic oil heat exchanger The Super Z HD is equipped with a hydraulic oil heat exchanger The heat exchanger coils must be kept clean to insure that the hydraulic oil is op...

Страница 19: ...il supply lines from the motor and loosen supply lines at the pump One wheel motor fitting may need to be removed to assist with test line installation Cap the wheel motor ports or fittings 6 Test pro...

Страница 20: ...seat switch This must be completed so that the safety circuit is functioning properly Figure 4 1 2 Remove Hustler Pressure Test Gauge Kit 3 After all repairs are completed check to make sure all tool...

Страница 21: ...rs in the neutral position 9 Set engine throttle to the half throttle position 10 Start engine Run at idle for 30 seconds 11 Stroke steering control lever to the forward position NOTE If wheel motor d...

Страница 22: ...27 14 Check to make sure all tools or obstructions are removed Figure 4 25 Prefill pump here Right side pump Prefill pump here Left side pump WARNING Do not operate the mower without plugging the mowe...

Страница 23: ...an 070 then follow the troubleshooting procedure outlined in Warner Electric P1177 installation troubleshooting guide available on Warner Electric s web site www Warnerelectric com If the air gap is o...

Страница 24: ...bleshooting guide available on Warner Electric s web site www Warnerelectric com and consult owner s manual Tires It is important for level mowing that the tires have the same amount of air pressure T...

Страница 25: ...minutes for engine oil to adequately drain 4 After oil is drained close the valve by twisting it clockwise 5 Clean up any spilled oil IMPORTANT All oil drips or spills must be cleaned off of the exha...

Страница 26: ...any manner because the condition of the filter after servicing is completely out of the filter manufacturer s control Therefore on a dust ingested engine failure there will be no warranty considerati...

Страница 27: ...tings There are two rubber hoses that are connected to the fuel tanks One is the fuel hose that is part of the fuel system The other is the vapor line that is part of the fuel evaporative system The f...

Страница 28: ...REV C 5 4 117592 Figure 5 9 Fuel evaporation system filter Vapor line Fuel tank Fuel tank Carbon canister Carbon canister...

Страница 29: ...le 922222 no extension 922222 EX 922222 CE 922222 US Kawasaki FX850 FX1000 ENGINE SPEED MODEL NO ENDING WITH HIGH IDLE MODEL NO WITHOUT EXTENSION 3600 RPM MODEL NO WITH EX EXTENSION 3600 RPM MODEL NO...

Страница 30: ...REV C 5 6 117592...

Страница 31: ...against the stop handle Rear Discharge Decks all Place the height stop in the 3 25 82 6mm hole with the plate side of the height adjusting stop against the stop handle 5 Clamp the height adjusting sto...

Страница 32: ...ake sure that there is still slack in the chain If not loosen the two nuts on the block holding the threaded rod until there is slack in the deck lift chain 21 Tighten the appropriate nut until the ch...

Страница 33: ...eplace any distorted blade Do not re use spindle bolts which have stripped worn or undercut threads Torque bolts on spindles to 118 foot pounds 160 0 N m when reinstalling blades Properly compressed c...

Страница 34: ...means of a tension idler and spring The spring tension should be such that the belt does not slip under normal operating load conditions assuming the belt is not excessively worn or damaged As the bel...

Страница 35: ...117592 6 5 REV C Figure 6 13 Figure 6 14 Spring chain Spring chain anchor point Idler spring 60 Rear Discharge Deck Spring chain Spring chain anchor point Idler spring 72 Rear Discharge Deck...

Страница 36: ...he different decks shown 1 Spring length after tensioning new belt Measured from outside of hook to outside of hook with deck set at 3 8 2 6mm cut height 2 Route belt as shown 60 66 72 Side Discharge...

Страница 37: ...117592 6 7 REV C 60 Rear Discharge Deck Belt Routing Tensioning Figure 6 16 9 3 10 3 23 6 26 2cm 9 3 10 3 236 262mm...

Страница 38: ...REV C 6 8 117592 72 Rear Discharge Deck Belt Routing Tensioning Figure 6 17 9 3 10 3 236 262mm 9 3 10 3 236 262mm...

Страница 39: ...12122104 NOTE If replacing this harness with the updated version the six pin connector pigtail that is attached to the engine will need to be removed The updated version has individual connections fo...

Страница 40: ...REV C 7 2 117592 Electrical Schematic Kawasaki Mowers with serial number 12122104 and later...

Страница 41: ...117592 7 3 REV C Electrical Schematic Kawasaki DFI...

Страница 42: ...REV C 7 4 117592 Electrical Schematic Briggs Stratton...

Страница 43: ...ed parts Prior to each use Visually inspect tires Prior to each use Check oil level engine 1 Prior to each use or every 4 hours Clean oil heat exchanger 8 Prior to each use or every 4 hours Clean air...

Страница 44: ...ation and then after every 500 hours of operation or yearly whichever comes first REFERENCES A Refer to engine owner s manual for engine service information NOTE After completing maintenance cycle 500...

Страница 45: ...Engine Oil Filter 11 Deck Height Pivot Zerks 4 12 Park Brake Switch 13 Drive Tires 14 Pump Idler Zerk 1 15 Pump Belt 16 Deck Pusher Arm Zerks 2 17 Deck Belt 18 Spindle Housing Zerk 3 19 Blades 20 Fuel...

Страница 46: ...Maintenance Service Performed Dealer Hour Meter Reading Date Maintenance Service Performed Dealer Hour Meter Reading Date Maintenance Service Performed Dealer Hour Meter Reading Date Maintenance Serv...

Страница 47: ...broken Install a new traction drive belt Air in system Check filter and fittings For additional causes See engine manual Low engine oil pressure Low oil level Add oil Oil diluted or too light Change o...

Страница 48: ...the Deck leveling and height adjustment section of the General Service Manual An anti scalp wheel is not set correctly Adjust the height of the anti scalp wheel The underside of the deck is dirty Clea...

Страница 49: ...ance precautions 2 2 Hydraulic pump belt adjustment 4 5 Hydraulic system 4 6 Maintenance introduction 1 1 Maintenance precautions 2 2 Maintenance schedule 8 1 Mower blade maintenance 6 3 Mower blade r...

Страница 50: ...INDEX PAGE PAGE REV C 1 2 117592...

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