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©

2011 by Huchez Treuils S.A.S.

 

Translation of the original instructions

 

8

EN 

Reproduction prohibited

 

 

FEM classification 

 

 

Usage rate

 

MOTORBOX 150 - 300 - 500 

Average operating time per day in hours. 

7’30’’ 

15’ 

30’ 

1 h 

Light 

1 Dm 

1 Dm 

1 Dm 

1 Cm 

Medium 

1 Dm 

1 Dm 

1 Cm 

1 Bm 

Heavy 

1 Dm 

1 Cm 

1 Bm 

1 Am 

Very heavy 

1 Cm 

1 Bm 

1 Am 

2m 

 
 
 

7 – Handling - Storage 

 
Given their weight MOTORBOX winches require no special handling equipment. 
 
When  stored,  these  winches  must  be  protected  from  bad  weather  in  a  clean  and  dry  place  at  a 
temperature between -10°C and +50°C. 

 

 

8 - Installation and set-up 

8.1- Installation 

The service life of a winch depends on its installation and set-up. 
It  is  essential  that  you  read  this  manual  carefully  before  installing,  using  and  servicing  your 
machine. 
Any  use  which  contravenes  our  instructions  may  create  risks.  In  this  case, the  manufacturer 
cannot accept any liability. 

 

Do not use this machine before having read and understood the instruction manual in its 
entirety 

 

Always  keep  the  manual  close  to  the  machine,  available  to  the  operator  and  the 
maintenance officer 

 

Comply and ensure compliance with the safety rules 

 
Connect to the power supply (see 8.4 Power supply) 
Check the rope and hook 
While ready to press the emergency stop button at all times and with no load attached, check 
that  the  movement  of  the  hook  corresponds  to  the  direction  of  the  arrows  indicated  on  the 
control unit. 
 
Check that the brake works: with a nominal load attached, lift the load and lower it again or, in 
the case of pulling, pull this load. 
Check that the limit switch works. 
The winch has been subjected to the dynamic and static tests in the factory (cf. Test record). 

8.2-Place of installation 

These  winches  must  be  installed  and  bolted  to  a  flat,  solid  and  secure  surface  capable  of 
bearing  the  loads  to  which  it  will  be  subjected.  An  unsuitable  installation  site  may  lead  to 
serious accidents. 
To assess the suitability of the place of installation and its resistance to loads, you must take 
into  account  any  possible  overloading,  the  weight  of  the  winch  itself  and  the  weight  of  the 
options  and/or  accessories  fitted  to  it,  including  all  dynamic  forces.  The  winch  user  is 
responsible for determining the place of installation. If in doubt with regard to the suitability of 
a place of installation, contact a civil engineer or a statics specialist. 

Содержание MOTORBOX 150

Страница 1: ...2011 by Huchez Treuils S A S Electric winch Electric winches MOTORBOX 150 300and500kg Instruction manual _________________________ EN 140 225 13 3...

Страница 2: ...7 14 Annexes 17 A Part references Limit switch MOTORBOX 150 kg Limit switch MOTORBOX 300 500 kg MOTORBOX 150 kg MOTORBOX 300 kg MOTORBOX 500 kg B Electrical diagrams C Limit switch adjustment D Mainte...

Страница 3: ...modifications or replacement of original parts or components with parts or components from other sources without the written agreement of HUCHEZ YOU MUST ALSO RESPECT THE REGULATIONS APPLICABLE IN YOU...

Страница 4: ...e warranty does not apply to any disassembly modification or replacement of mechanical or electrical parts undertaken without our agreement or by a non approved operator The warranty only applies to t...

Страница 5: ...ccident caused by the failure of an essential component of the lifting machine The maintenance booklet Order of 2nd March 2004 applicable from 1st April 2005 which must be used to record the maintenan...

Страница 6: ...2 Dimensions MOTORBOX 150 MOTORBOX 300 MOTORBOX 500 A 310 390 390 B 281 341 341 C 179 205 205 D 154 200 200 E 114 144 144 F 15 35 35 G 68 88 88 H 9 13 13 I 105 124 124 J 54 63 5 63 5 K 122 138 138 L...

Страница 7: ...To determine the group for a lifting machine winch or hoist three essential parameters must be considered The maximum load to be lifted Including the weight of the rope and any lifting accessories pr...

Страница 8: ...icer Comply and ensure compliance with the safety rules Connect to the power supply see 8 4 Power supply Check the rope and hook While ready to press the emergency stop button at all times and with no...

Страница 9: ...and the main disconnecting switch see wiring diagram must be provided by the customer Check that the power supply network is right for the machine Check the type of current there must not be more tha...

Страница 10: ...e operating mode number of coil layers distribution of the work cycles over the length of the steel rope etc The service life of steel ropes is therefore subject to considerable variation depending on...

Страница 11: ...screws Insert the end of the rope through the drum flange and under the cable clamp Tighten the 2 screws En aucun cas le c ble ne doit faire de boucle MOTORBOX 300 500 kg If necessary open the limit...

Страница 12: ...will form a space in the first layer that will result in an open area If the first layer is too tight the subsequent layers will not have enough space between turns In any case the first layer and all...

Страница 13: ...eeving Smooth drum max 1 5 Grooved drum max 2 D 20 times L 9 Servicing and maintenance 9 1 Before switching on Check The electrical connections are in good working order The rope is correctly fastened...

Страница 14: ...not supplied by the manufacturer check that the parts used guarantee a level of safety corresponding to table 4 4 Check the fastening points of the reeving on a regular basis Servicing and maintenance...

Страница 15: ...ipment is eliminated i e prevented from operating and possibly disassembly 11 Spare parts If during maintenance operations you notice that certain parts of your winch need to be replaced use HUCHEZ or...

Страница 16: ...es incorrectly connected Correct the connection Motor earth fault Have the fault corrected in an approved workshop Speed greatly reduced when loaded Voltage drop Increase the power supply cable sectio...

Страница 17: ...2011 by Huchez Treuils S A S Translation of the original instructions 17EN Reproduction prohibited 13 Declaration of EC conformity...

Страница 18: ...nal instructions 18EN Reproduction prohibited 14 Annexes A Part references Limit switch MOTORBOX 150 kg Limit switch MOTORBOX 300 500 kg MOTORBOX 150 kg MOTORBOX 300 kg MOTORBOX 500 kg B Electrical di...

Страница 19: ...3215R Red limit switch finger 5 1 13020 Locknut M10 19 1 23215V Green limit switch finger 6 3 13057 TH M6x12 screw 20 1 23237 limit switch cover 7 1 13209 Washer MU 6 21 1 23291 Limit switch offset sh...

Страница 20: ...th sprocket wheel 4 2 13010 NF E 24032 M6 nut 17 1 23215R Red limit switch finger 5 3 13122 M5x12 CHC screw 18 1 23215V Green limit switch finger 6 1 13123 M5x16 CHC screw 19 1 23291 Limit switch offs...

Страница 21: ...bearing 15 1 24282 Motorbox 150 drum 4 4 13125 CHC M5x25 screw 16 1 24289 Drum shaft 5 9 13129 CHC M5x50 screw 17 1 24290 Motor flange 6 1 13228 8 x 7 x 20 FA key 18 1 24291 Reduction gear reinforcing...

Страница 22: ...ing metal closure plate 8 4 13122 M5x12 CHC screw 28 1 24267 M1 25 29 tooth sprocket wheel 9 1 13123 M5x16 CHC screw 29 1 24268 M1 25 69 tooth wheel 10 9 13129 M5x50 CHC screw 30 1 24259 Bearing space...

Страница 23: ...ooth wheel 8 4 13122 M5x12 CHC screw 27 1 24256 Reinforcing metal closure plate 9 1 13123 M5x16 CHC screw 28 1 24257 M1 25 19 tooth sprocket wheel 10 9 13129 M5x50 CHC screw 29 1 24258 M1 25 79 tooth...

Страница 24: ...2011 by Huchez Treuils S A S Translation of the original instructions 24EN Reproduction prohibited B Electrical diagram Motorbox 150 300 and 500 kg Direct control with limit switches...

Страница 25: ...top S 2 Push this lever A or B onto the stop S 3 Lower the load to the bottom point 4 Push the second lever onto the stop S 1 Lift the load up to the highest required limit and find the lever moving t...

Страница 26: ...of the original instructions 26EN Reproduction prohibited fD Maintenance booklet The English version of the maintenance booklet for our lifting winches can be downloaded from our website www huchez fr...

Страница 27: ...2011 by Huchez Treuils S A S Translation of the original instructions 27EN Reproduction prohibited...

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