background image

 

©

2011 by Huchez Treuils S.A.S.

 

Translation of the original instructions

 

3

EN 

Reproduction prohibited

 

These winches are designed to move loads using a suitable steel rope. They have been designed to 
perform lifting and pulling operations within the defined load capacity limit and with safety factor 5 
(static against sudden failure). 

 

 

For use in lifting, the European regulation makes certain equipment obligatory, such as a limit 
switch system and, for loads of 1,000 kg or more, a load limiter. 

 

The  operator  must  check  that  this  equipment  is  present  (available  as  an  option  from  the 
manufacturer) before using the product for lifting purposes. 

 

The capacity indicated on the winch corresponds to the maximum capacity of use (MCU); in no 
event should this capacity be exceeded. 

 

T

HIS WINCH CAN

,

 UNDER NO CIRCUMSTANCES

,

 BE USED TO LIFT PEOPLE

 

Do  not  begin  moving  the  load  until  you  have  attached  it  correctly  and  checked  that  all 
personnel are outside the danger zone. 

 

Before  use,  the  operator  must  always  check  that  the  machine,  rope,  hook,  markings  and 
moorings are in good working order. 

 

The operator must check that the load is attached in such a way that the winch, the cable and 
the load place neither the operator nor any other person in danger. 

 

The  winches  can  be  used  at  ambient  temperatures  ranging  from  -10°C  to  +50°C.  Please 
consult the manufacturer in the event of extreme conditions of use. 

 

Important: In the event of an ambient temperature below 0°C, the brake must be tested to ensure 
that there are no operating faults resulting from the freezing conditions. 
Use  of  winches  requires  strict  compliance  with  the  accident  prevention  and  safety  measures  in 
force in the country. 

 

The data concerning the resistance of the steel rope and its fastenings to heat must be available 
on request from the manufacturer and must be respected. 

 

 

HUCHEZ  accepts  no  liability  for  the  consequences  resulting  from  the  use  or  installation  of 
equipment not provided for in the present instructions or for the consequences of disassembly, 
modifications  or  replacement  of  original  parts  or  components  with  parts  or  components  from 
other sources without the written agreement of HUCHEZ. 

 

YOU MUST ALSO RESPECT THE REGULATIONS APPLICABLE IN YOUR COUNTRY. 

 

 

2 - Safety instructions 

Before using the equipment, check that there are no causes of overloading such as: adhesion to 
the ground, suction, jamming, etc. of the load. 
 
As  the  operator  of  the  winch,  you  are  responsible  for  your  own  safety  and  the  safety  of  your 
colleagues in the work area of the machine.  
 
The operator must respect all the following safety information, without exception, concerning the 
handling and operation of the winch as well as the references to other sections of this instruction 
manual. Non-compliance with these instructions increases the level of risk. 
 

 

Only the people designated by the company are authorised to operate the winch 

 

Before using the winch for the first time, familiarise yourself with its conditions of use. Read 
the  present  instruction  manual  carefully  and  in  its  entirety  and  perform  all  the  operations 
described herein one after the other. 

 

Inform  your  departmental  manager  or  the  safety  officer  of  any  malfunction  so  that  the  fault 
can be repaired immediately. 

 

Respect  the  directives  of  the  industrial  accident  prevention  organisations  such  as,  in  France, 
the  Caisse  d'Assurance  Retraite  et  de  la  Santé  au  Travail  (C.A.R.S.A.T.)  and  the  Health  and 
Safety Committee (HSC) of your company, if one exists. 

 

You must scrupulously respect the information in the sections concerning the CONDITIONS OF 
USE (below) and the WORK ROPE (page 10) 

 

The operator(s) must have an unimpeded view of the load. 

 

Please ensure that the operator is qualified to operate the machine in the conditions provided 
for in this manual. This will ensure the safety of both people and the environment. 

 

Do not lift or transport loads when there are personnel inside the danger zone. 

 

Do not authorise the personnel to walk under a suspended load. 

 

Do not leave a load suspended or with the rope taut unsupervised. 

 

In addition to the above instructions, we must warn you against all incorrect use or handling listed 
below. It is dangerous and prohibited to: 

 

 

unwind the drum completely (retain 2 to 3 residual windings). 

Содержание MOTORBOX 150

Страница 1: ...2011 by Huchez Treuils S A S Electric winch Electric winches MOTORBOX 150 300and500kg Instruction manual _________________________ EN 140 225 13 3...

Страница 2: ...7 14 Annexes 17 A Part references Limit switch MOTORBOX 150 kg Limit switch MOTORBOX 300 500 kg MOTORBOX 150 kg MOTORBOX 300 kg MOTORBOX 500 kg B Electrical diagrams C Limit switch adjustment D Mainte...

Страница 3: ...modifications or replacement of original parts or components with parts or components from other sources without the written agreement of HUCHEZ YOU MUST ALSO RESPECT THE REGULATIONS APPLICABLE IN YOU...

Страница 4: ...e warranty does not apply to any disassembly modification or replacement of mechanical or electrical parts undertaken without our agreement or by a non approved operator The warranty only applies to t...

Страница 5: ...ccident caused by the failure of an essential component of the lifting machine The maintenance booklet Order of 2nd March 2004 applicable from 1st April 2005 which must be used to record the maintenan...

Страница 6: ...2 Dimensions MOTORBOX 150 MOTORBOX 300 MOTORBOX 500 A 310 390 390 B 281 341 341 C 179 205 205 D 154 200 200 E 114 144 144 F 15 35 35 G 68 88 88 H 9 13 13 I 105 124 124 J 54 63 5 63 5 K 122 138 138 L...

Страница 7: ...To determine the group for a lifting machine winch or hoist three essential parameters must be considered The maximum load to be lifted Including the weight of the rope and any lifting accessories pr...

Страница 8: ...icer Comply and ensure compliance with the safety rules Connect to the power supply see 8 4 Power supply Check the rope and hook While ready to press the emergency stop button at all times and with no...

Страница 9: ...and the main disconnecting switch see wiring diagram must be provided by the customer Check that the power supply network is right for the machine Check the type of current there must not be more tha...

Страница 10: ...e operating mode number of coil layers distribution of the work cycles over the length of the steel rope etc The service life of steel ropes is therefore subject to considerable variation depending on...

Страница 11: ...screws Insert the end of the rope through the drum flange and under the cable clamp Tighten the 2 screws En aucun cas le c ble ne doit faire de boucle MOTORBOX 300 500 kg If necessary open the limit...

Страница 12: ...will form a space in the first layer that will result in an open area If the first layer is too tight the subsequent layers will not have enough space between turns In any case the first layer and all...

Страница 13: ...eeving Smooth drum max 1 5 Grooved drum max 2 D 20 times L 9 Servicing and maintenance 9 1 Before switching on Check The electrical connections are in good working order The rope is correctly fastened...

Страница 14: ...not supplied by the manufacturer check that the parts used guarantee a level of safety corresponding to table 4 4 Check the fastening points of the reeving on a regular basis Servicing and maintenance...

Страница 15: ...ipment is eliminated i e prevented from operating and possibly disassembly 11 Spare parts If during maintenance operations you notice that certain parts of your winch need to be replaced use HUCHEZ or...

Страница 16: ...es incorrectly connected Correct the connection Motor earth fault Have the fault corrected in an approved workshop Speed greatly reduced when loaded Voltage drop Increase the power supply cable sectio...

Страница 17: ...2011 by Huchez Treuils S A S Translation of the original instructions 17EN Reproduction prohibited 13 Declaration of EC conformity...

Страница 18: ...nal instructions 18EN Reproduction prohibited 14 Annexes A Part references Limit switch MOTORBOX 150 kg Limit switch MOTORBOX 300 500 kg MOTORBOX 150 kg MOTORBOX 300 kg MOTORBOX 500 kg B Electrical di...

Страница 19: ...3215R Red limit switch finger 5 1 13020 Locknut M10 19 1 23215V Green limit switch finger 6 3 13057 TH M6x12 screw 20 1 23237 limit switch cover 7 1 13209 Washer MU 6 21 1 23291 Limit switch offset sh...

Страница 20: ...th sprocket wheel 4 2 13010 NF E 24032 M6 nut 17 1 23215R Red limit switch finger 5 3 13122 M5x12 CHC screw 18 1 23215V Green limit switch finger 6 1 13123 M5x16 CHC screw 19 1 23291 Limit switch offs...

Страница 21: ...bearing 15 1 24282 Motorbox 150 drum 4 4 13125 CHC M5x25 screw 16 1 24289 Drum shaft 5 9 13129 CHC M5x50 screw 17 1 24290 Motor flange 6 1 13228 8 x 7 x 20 FA key 18 1 24291 Reduction gear reinforcing...

Страница 22: ...ing metal closure plate 8 4 13122 M5x12 CHC screw 28 1 24267 M1 25 29 tooth sprocket wheel 9 1 13123 M5x16 CHC screw 29 1 24268 M1 25 69 tooth wheel 10 9 13129 M5x50 CHC screw 30 1 24259 Bearing space...

Страница 23: ...ooth wheel 8 4 13122 M5x12 CHC screw 27 1 24256 Reinforcing metal closure plate 9 1 13123 M5x16 CHC screw 28 1 24257 M1 25 19 tooth sprocket wheel 10 9 13129 M5x50 CHC screw 29 1 24258 M1 25 79 tooth...

Страница 24: ...2011 by Huchez Treuils S A S Translation of the original instructions 24EN Reproduction prohibited B Electrical diagram Motorbox 150 300 and 500 kg Direct control with limit switches...

Страница 25: ...top S 2 Push this lever A or B onto the stop S 3 Lower the load to the bottom point 4 Push the second lever onto the stop S 1 Lift the load up to the highest required limit and find the lever moving t...

Страница 26: ...of the original instructions 26EN Reproduction prohibited fD Maintenance booklet The English version of the maintenance booklet for our lifting winches can be downloaded from our website www huchez fr...

Страница 27: ...2011 by Huchez Treuils S A S Translation of the original instructions 27EN Reproduction prohibited...

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