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©

2011 by Huchez Treuils S.A.S.

 

Translation of the original instructions

 

5

EN 

Reproduction prohibited

 

 
 

5 – Obligatory regulatory checks 
by the user 

This equipment has been designed to be tested: 

 

 

In a dynamic situation, with coefficient 1.1 

 

In a static situation, with coefficient 1.25 

 

The users are required to comply with the standards in force in their country. 

 

With regard to France: 

 

Order of 1

st

 March 2004 relating to the verification of lifting machines and accessories: 

 

The  modifications  to  the  regulation  relating  to  the  use  and  verification  of  lifting  machines  and 

accessories, which came into effect on 1st April 2005, impose new obligations on all users: 

 

 

The  suitability  inspection  which  involves  checking  that  the  lifting  machine  is  suitable  for  the 

work that the  user intends to carry out as well as for the risks to which workers are exposed 

and  that  the  intended  operations  are  compatible  with  the  conditions  of  use  for  the  machine 

defined by the manufacturer. 

 

The  assembly  and  installation  inspection,  which  involves  ensuring  that  the  lifting  machine  is 

assembled and installed in a safe way in accordance with the manufacturer's instruction manual, 

 

The  general  periodic  visits,  which  involve  an  inspection  of  the  state  of  preservation  and  the 

operating tests. 

 

The  set-up  or  renewed  set-up  inspections:  in  the  event  of  a  change  in  the  place  of  use,  the 

configuration  or  the  conditions  of  use  on  the  same  site;  following  the  disassembly  and 

subsequent  reassembly  of  the  lifting  machine;  after  any  major  replacement,  repair  or 

transformation  concerning  the  essential  components  of  the  lifting  machine;  following  any 

accident caused by the failure of an essential component of the lifting machine. 

 

The maintenance booklet (Order of 2nd March 2004 applicable from 1st

 

April 2005) which must 

be  used  to  record  the  maintenance  operations  carried  out  in  accordance  with  the 

recommendations  of  the  manufacturer  of  the  machine  as  well  as  any  other  inspection, 

maintenance  operation,  repair,  replacement  or  modification  carried  out  on  the  machine.  For 

each  operation,  it  is  essential  to  record  the  date  of  the  work,  the  names  of  the  people  and, 

where appropriate, the companies which carried out the work, the nature of the operation and, 

if it is a periodic operation, the frequency. If the operations involve the replacement of certain 

components  of  the  machine,  the  references  of  these  components  are  indicated.  The  English 

version of the maintenance booklet for our lifting winches can be downloaded from our website 

www.huchez.fr/ uk under the heading "After sales services”. A copy is however proposed in the 

annexes of this manual. 

 

The inspections must be carried out in accordance with a protocol and are intended to ensure 

preventive  maintenance  aimed  at  detecting  any  damage  or  defectiveness  liable  to  result  in  a 

danger. 

 

 

6 – Presentation of the machines 

6.1 - General information 

 

These  winches  are  available  in  150  kg,  300  kg  and  500  kg  versions,  with  limit  switch.  They  are 
intended for an occasional use for pulling or lifting loads. 
 
. Rigid steel structure 
. Mechanically welded steel drum with wide flanges for safe and sound fastening of the rope. 
. 230 volt, 50 Hz single-phase lifting-type self-braking motor. P = 0.25 kW (MOTORBOX® 150 kg) 
or P=0.37 kW (MOTORBOX® 300/500 kg) – Insulation class F – IP 44 (MOTORBOX® 150 kg) or IP 
54 (MOTORBOX® 300/500 kg). 
.  The FEM category is 1 dm (ISO: M1). 
.  230 V single-phase control box. – IP 65 double insulation. 
. Emergency stop as standard 

 

Содержание MOTORBOX 150

Страница 1: ...2011 by Huchez Treuils S A S Electric winch Electric winches MOTORBOX 150 300and500kg Instruction manual _________________________ EN 140 225 13 3...

Страница 2: ...7 14 Annexes 17 A Part references Limit switch MOTORBOX 150 kg Limit switch MOTORBOX 300 500 kg MOTORBOX 150 kg MOTORBOX 300 kg MOTORBOX 500 kg B Electrical diagrams C Limit switch adjustment D Mainte...

Страница 3: ...modifications or replacement of original parts or components with parts or components from other sources without the written agreement of HUCHEZ YOU MUST ALSO RESPECT THE REGULATIONS APPLICABLE IN YOU...

Страница 4: ...e warranty does not apply to any disassembly modification or replacement of mechanical or electrical parts undertaken without our agreement or by a non approved operator The warranty only applies to t...

Страница 5: ...ccident caused by the failure of an essential component of the lifting machine The maintenance booklet Order of 2nd March 2004 applicable from 1st April 2005 which must be used to record the maintenan...

Страница 6: ...2 Dimensions MOTORBOX 150 MOTORBOX 300 MOTORBOX 500 A 310 390 390 B 281 341 341 C 179 205 205 D 154 200 200 E 114 144 144 F 15 35 35 G 68 88 88 H 9 13 13 I 105 124 124 J 54 63 5 63 5 K 122 138 138 L...

Страница 7: ...To determine the group for a lifting machine winch or hoist three essential parameters must be considered The maximum load to be lifted Including the weight of the rope and any lifting accessories pr...

Страница 8: ...icer Comply and ensure compliance with the safety rules Connect to the power supply see 8 4 Power supply Check the rope and hook While ready to press the emergency stop button at all times and with no...

Страница 9: ...and the main disconnecting switch see wiring diagram must be provided by the customer Check that the power supply network is right for the machine Check the type of current there must not be more tha...

Страница 10: ...e operating mode number of coil layers distribution of the work cycles over the length of the steel rope etc The service life of steel ropes is therefore subject to considerable variation depending on...

Страница 11: ...screws Insert the end of the rope through the drum flange and under the cable clamp Tighten the 2 screws En aucun cas le c ble ne doit faire de boucle MOTORBOX 300 500 kg If necessary open the limit...

Страница 12: ...will form a space in the first layer that will result in an open area If the first layer is too tight the subsequent layers will not have enough space between turns In any case the first layer and all...

Страница 13: ...eeving Smooth drum max 1 5 Grooved drum max 2 D 20 times L 9 Servicing and maintenance 9 1 Before switching on Check The electrical connections are in good working order The rope is correctly fastened...

Страница 14: ...not supplied by the manufacturer check that the parts used guarantee a level of safety corresponding to table 4 4 Check the fastening points of the reeving on a regular basis Servicing and maintenance...

Страница 15: ...ipment is eliminated i e prevented from operating and possibly disassembly 11 Spare parts If during maintenance operations you notice that certain parts of your winch need to be replaced use HUCHEZ or...

Страница 16: ...es incorrectly connected Correct the connection Motor earth fault Have the fault corrected in an approved workshop Speed greatly reduced when loaded Voltage drop Increase the power supply cable sectio...

Страница 17: ...2011 by Huchez Treuils S A S Translation of the original instructions 17EN Reproduction prohibited 13 Declaration of EC conformity...

Страница 18: ...nal instructions 18EN Reproduction prohibited 14 Annexes A Part references Limit switch MOTORBOX 150 kg Limit switch MOTORBOX 300 500 kg MOTORBOX 150 kg MOTORBOX 300 kg MOTORBOX 500 kg B Electrical di...

Страница 19: ...3215R Red limit switch finger 5 1 13020 Locknut M10 19 1 23215V Green limit switch finger 6 3 13057 TH M6x12 screw 20 1 23237 limit switch cover 7 1 13209 Washer MU 6 21 1 23291 Limit switch offset sh...

Страница 20: ...th sprocket wheel 4 2 13010 NF E 24032 M6 nut 17 1 23215R Red limit switch finger 5 3 13122 M5x12 CHC screw 18 1 23215V Green limit switch finger 6 1 13123 M5x16 CHC screw 19 1 23291 Limit switch offs...

Страница 21: ...bearing 15 1 24282 Motorbox 150 drum 4 4 13125 CHC M5x25 screw 16 1 24289 Drum shaft 5 9 13129 CHC M5x50 screw 17 1 24290 Motor flange 6 1 13228 8 x 7 x 20 FA key 18 1 24291 Reduction gear reinforcing...

Страница 22: ...ing metal closure plate 8 4 13122 M5x12 CHC screw 28 1 24267 M1 25 29 tooth sprocket wheel 9 1 13123 M5x16 CHC screw 29 1 24268 M1 25 69 tooth wheel 10 9 13129 M5x50 CHC screw 30 1 24259 Bearing space...

Страница 23: ...ooth wheel 8 4 13122 M5x12 CHC screw 27 1 24256 Reinforcing metal closure plate 9 1 13123 M5x16 CHC screw 28 1 24257 M1 25 19 tooth sprocket wheel 10 9 13129 M5x50 CHC screw 29 1 24258 M1 25 79 tooth...

Страница 24: ...2011 by Huchez Treuils S A S Translation of the original instructions 24EN Reproduction prohibited B Electrical diagram Motorbox 150 300 and 500 kg Direct control with limit switches...

Страница 25: ...top S 2 Push this lever A or B onto the stop S 3 Lower the load to the bottom point 4 Push the second lever onto the stop S 1 Lift the load up to the highest required limit and find the lever moving t...

Страница 26: ...of the original instructions 26EN Reproduction prohibited fD Maintenance booklet The English version of the maintenance booklet for our lifting winches can be downloaded from our website www huchez fr...

Страница 27: ...2011 by Huchez Treuils S A S Translation of the original instructions 27EN Reproduction prohibited...

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