background image

 

U-ONE

®

-SAFETY-LWL 

Configuration manual 

 

USL_KonfigManual-en_R3 

15 

 

3.5  Calibrating the position system 

The position system is calibrated (adjusting the internal group processing to the reality at the 

installation location) using “Edit calibration settings”

 

The calibration settings are displayed and edited here. Settings ca

n be changed using “Start 

configuration”.

 

 

NOTE! 

 

Restricted system resolution

 

The 15 Bit Multiturn area (32768 revolutions) of the USL(H) 42 is limited to 
32000 usable revolutions.  

 

Position system calibration does not apply to the modules UO-SPN-1,  
UO-SPB-1 and UO-EPB-1. 

3.5.1  Defining working area limits 

The working area for the application must always be between the upper and lower working area 
limits. If the working area limits are not met or are exceeded, an error is triggered.  

 

NOTE!

 

Always keep sufficient distance between the working area limits and the working 
area, to prevent working area limit errors during normal operation. 

3.5.2  Determining the calibration factor 

The calibration factor is the adjustment factor between system units and device units. This 
transmission ratio is assumed to be constant. 

If the calibration factor is unknown, it can be determined with       (see sec. 3.5.2.1). 2 calibration 
points are used to determine the calibration factor. These should be as far apart as possible and 
may not be outside of the working area limits. 

 

  Determining the calibration factor using two calibration points 

1.  Enter calibration point 1 and calibration point 2. The following restrictions apply: 

  Lower working area limit < calibration point 1  

  Calibration point 1 < calibration point 2 

  Calibration point 2 < upper working area limit 

2.  Approach calibration point 1 and shut off drive, 

press the         button. 

 

 

The current position is adopted as calibration point 1. 

3.  Approach calibration point 2 and shut off drive, press the         button. The current position 

is adopted as calibration point 2.  

4.  The calibration factor is now calculated and inserted into the relevant window. 

 

 

Fig. 3-3: Determining the calibration 

factor 

Содержание U-ONE-SAFETY-LWL Generation II

Страница 1: ...ons Edition 01 2021 ID 76633 Configuration instructions U ONE SAFETY LWL Universal encoder system Generation II Read the operating and assembly manual before carrying out assembly starting installatio...

Страница 2: ...essen com 35394 Giessen Germany E Mail info huebner giessen com Further current information on this product series can be found online in our Service Point Simply scan the QR Code and open the link in...

Страница 3: ...ion of Johannes H bner Fabrik elektrischer Maschinen GmbH Content information text drawings graphics and other representations are protected by copyright and are subject to commercial property rights...

Страница 4: ...15 3 5 2 Determining the calibration factor 15 3 5 3 Determining the preset position 16 3 5 4 Completing the calibration process 16 4 Configuring safety related functions 17 4 1 Position switch UO SR...

Страница 5: ...28 6 4 1 Simple module exchange 28 6 5 Display device data 28 6 6 Firmware update 29 6 6 1 Module firmware update 29 6 6 2 Basic device firmware update 29 6 7 Reset to default settings 29 6 8 Resetti...

Страница 6: ...eeded by signal words which express the extent of the danger involved Always comply with these notices and use caution to avoid accidents personal injury and property damage WARNING Indicates a potent...

Страница 7: ...uch as crane and harbour technology mining the steel industry oil and gas or offshore areas as well as in general in drives with functional safety requirements Figure 1 1 shows a basic unit with a sec...

Страница 8: ...p will guide you through the installation Please follow the instructions on the monitor Windows 7 Unfortunately because support for your operating system has run out we will no longer be able to sign...

Страница 9: ...d direction of rotation and current at the analogue output optional are displayed in the top area The modules are listed in the order they are arranged in the control cabinet Configuration area The mo...

Страница 10: ...hanging the configuration Saving configurations The default passwords on delivery are huebner1 for password level 1 and huebner2 for password level 2 An open lock symbolises that the password huebner2...

Страница 11: ...with USL 42 documentation The connection diagrams dimensional drawings and operating assembly and configuration manuals are stored here Generate support file The button under Info in the pull down men...

Страница 12: ...n red and transmission will be stopped If entries are correct according to the rules sec 3 5 2 1 then the values are transmitted to the module checked activated and saved temporarily A control window...

Страница 13: ...tallation USB programming cable to connect the laptop PC and the UO SCU 3 1 Planning NOTE Before configuring the USL you must have already fully planned the application Planning must include the follo...

Страница 14: ...protect the configuration and calibration from unauthorised access Section 2 2 1 3 4 Select operating mode There are 2 different operating modes for the USL 3 4 1 Speed mode There are no position dep...

Страница 15: ...ea limit errors during normal operation 3 5 2 Determining the calibration factor The calibration factor is the adjustment factor between system units and device units This transmission ratio is assume...

Страница 16: ...x 8192 34 5 29847 37 3 5 3 Determining the preset position The preset position is a defined position point calibration point Approach the calibration point preset turn off the drive and press the but...

Страница 17: ...sis switching points P1 Hysteresis switching point from P2 P3 Hysteresis switching point from P4 Inverted The switch works in an inverted fashion see switch S3 Error switch Switch only opens if there...

Страница 18: ...le type Position switch module 3 Switching states Switch symbol Black error free Grey not configured Red Error 4 Designation Switch designation by the user 5 Module state Grey not configured Green err...

Страница 19: ...0 ms 2000 ms for default settings see section 6 7 The behaviour of the reset and preset inputs can be changed using Preset Reset high active from low active to high active NOTE If test pulses are used...

Страница 20: ...switching points P1 to P4 as well as to the switching delay P4 Delay see section 4 3 3 This graphic shows the switching points A marker indicates the current speed The switches in the lines are assign...

Страница 21: ...is activated the input lines for S1R S3R and S1L S3L are visible If switching depending on the direction of rotation is not activated then the switches are designated as S1 S3 without R and L to indic...

Страница 22: ...transmit test pulses The UO SCU module monitors the outputs to ensure they are functioning correctly The receiver must hide the test pulses in order to avoid unintentional switching processes The fol...

Страница 23: ...he encoder shaft is shut down The display area can be used to control changes in the switching state Confirm with to activate the switching test NOTE If the encoder shaft turns during the switching te...

Страница 24: ...ata channel via PROFINET IO not safety related The safe data received via two channel data comparison is packaged in the PROFIsafe protocol and is also transmitted to the controller via the PROFINET I...

Страница 25: ...ing see section 6 7 Alternatively a setting can be selected that will output 4 mA or 20 mA if the set position range is not met or is exceeded 5 1 2 Speed dependent current output The speed n20mA must...

Страница 26: ...her important information The module transmits the Multiturn and Singleturn absolute value for the basic device It can be configured in profiles CLASS 1 H bner 1 0 with configuration of the counting d...

Страница 27: ...t a device connection If there is a device connection configurations saved with Export configuration can be loaded to the input screens Imported configurations can be saved in the device with a device...

Страница 28: ...e released using the configuration software 6 4 1 Simple module exchange No configuration software is required for a simple module exchange Requirement No change to the system configuration Replacemen...

Страница 29: ...e junction bow to the PC during the switch on process Press the button to select the update file Transfer starts the update process The device must be restarted after the update process 6 7 Reset to d...

Страница 30: ...completing the following steps 1 Select the password level you would like to reset 2 Use to generate a key and use to send it to the manufacturer immediately or later if there is no internet connecti...

Страница 31: ...switch PFDAV PFH FIT DCavg MTTFD a USL H 42 2 73E 05 0 16 98 1 206 UO SCU 3 20E 05 0 18 97 2 207 9 UO SGS R 3 13E 05 0 18 97 1 227 4 PFDAVTotal PFDAV 9 06E 05 PFHTotal PFH 0 54 FIT DCavgTotal DCavg 3...

Страница 32: ...sible all devices switches should transition to a safe state or safe conditions when the switch is opened see EN ISO 13849 2 2013 table D 2 3 In applications without a safety PLC an error switch on th...

Страница 33: ...al device program sequence The errors are displayed in the configuration software with error numbers and the designation internal error The causes of the errors can only be analysed by individuals wit...

Страница 34: ...ed Warning 30 Low voltage detected 31 32 Overvoltage detected 35 Min temperature not met 36 Max temperature exceeded 40 Error reset input 45 Error preset input 48 Error output error 50 Working area li...

Страница 35: ...item applicable found under ye s The operator has read and understood the included overall system documentation Check whether the USL can be used for the current automation task based on the specifie...

Страница 36: ...Error1 Error2 Error at least 1 error output continuous low level Use of a safe error switch see section 4 5 9 2 In case of an error the PLC must take appropriate measures so that the application ente...

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