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4 214 858 / 01

INSTALLATION

4. 

Installation

4.1 

Boiler room requirements

Regarding  the  building  specifications  for  boiler  rooms 

and their supply and extract air handling, the current buil-

ding supervisory office regulations specific to the state or 

country are to be observed.

Ensure an adequate supply of fresh air to the boiler room

 to 

make sure that there is an unobstructed flow of the com

-

bustion air required for the operation of all combustion 

devices in the boiler room and so that there is no shorta-

ge of oxygen for operating personnel.

Binding values for the size of supply air openings are not 

generally specified in the relevant regulations; it is me

-

rely required that no partial vacuum in excess of 3 N/

m

2

 occurs. To comply with this requirement, a supply air 

cross-section of 300 cm

2

 is to be provided up to a no-

minal heat output of 50 kW. In the case of rectangular 

openings, the ratio of the sides should not exceed 1.5:1; 

if a grid is fitted, an appropriate allowance must be added 

so that the free cross-section area reaches the amount 

given above.

4.2 

Flue gas connection and chimney

NOTICE

The  flue  gas  system  must  be  gastight,  wa

-

tertight, resistant to acids and approved for 

use with the corresponding flue gas tempe

-

ratures of up to 120 °C and for overpressure.

NOTICE

Horizontal connection lines must be routed 

with a downward slope of at least 50 mm per 

running metre of their length in the direction 

of the boiler to ensure that condensate can 

flow unhindered back to the boiler. The whole 

flue gas system must be designed to prevent 

condensate collecting.

!

WARNING

As a rule, only one heat generator should 

be connected to the chimney! If using two 

heat generators, observe the corresponding 

regulations.

The UltraOil

® 

is delivered with a flue gas 

safety temperature limiter. For this reason, no 

additional flue gas safety temperature limiter 

is required for flue gas systems with a max. 

permissible flue gas temperature of 120 °C.

As a result of the water vapour in the flue gas and the low 

flue gas temperature, condensate forms in the chimney. 

This means that oil condensing boilers cannot be connec-

ted to conventional domestic chimneys.

The valid official stipulations and regulations with regard 

to flue gas evacuation must be observed.

There are two possible ways to evacuate flue gas from oil 

condensing boilers:

a)

the use of special flue gas conduits approved 

by the building authorities,

b)

the use of moisture-resistant chimneys which 

are  approved  for  flue  gas  temperatures  of 

over 40 °C, connected to the oil condensing 

boiler in the boiler installation room by means 

of approved flue gas conduits.

In both cases, the cross-sections and maximum lengths 

must be calculated on the basis of the flue gas mass flow, 

flue  gas  temperature  and  available  maximum  delivery 

pressure at the flue gas outlet in accordance with the ta

-

ble in section 3.2 (EN 13384).

4.3.1  Flue gas conduits approved under building 

law

Only flue gas systems approved by the respective coun

-

try or state may be connected (in Austria the approval 

requirements of the respective provinces must be obser-

ved). The manufacturers of the flue gas conduits supply 

suitable boiler connection fittings for the transition from 

the flue gas outlet to the flue gas conduit. 

When designing and installing flue gas conduits, manu

-

facturer’s instructions for design and routing and the re-

quirements of building law must be observed. We recom-

mend that you consult the regional chimney inspector in 

good time.

4.3.2  Project planning instructions

 -

The  flue  gas  must  be  routed  through  a  tested  and 

approved flue gas conduit

 -

The flue gas conduit must be gastight, watertight, re

-

sistant to corrosion and acids and approved for use with 

flue gas temperatures of up to 120 °C.

 -

The flue gas system must be suitable for operation at 

pressure.

 -

The flue gas conduit is to be laid with gradients to en

-

sure that the condensate which occurs in the flue gas 

system flows back into the heating boiler and can be 

neutralised there before discharge into the drainage 

system.

 -

When using flue gas conduits made from plastic, ob

-

serve the country-specific regulations with regard to the 

use of the flue gas safety temperature limiter. (Included 

in the scope of delivery of the UltraOil

®

 - The cross-sections are to be calculated for heating boi-

lers without draughting requirements. Please take note 

of SIA recommendation No. 384/4 “Chimneys for buil-

ding heating systems, determination of cross-sections.”

 -

A closable flue gas measurement nozzle with a circular 

internal diameter of between 10-21 mm must be instal-

led in the flue gas conduit. It must protrude beyond the 

thermal insulation.

2 x D

D

D

1D

< 2D

Fig. 20

Содержание 42-UltraOil 110

Страница 1: ...is designed and licensed for use as a heat generator for hot water heating systems with permissible flow temperatures of up to 90 C1 It is de signed primarily for closed circuits but is equally suita...

Страница 2: ...ng dimension UltraOil 110 300 20 3 5 1 Mass without thermal insulation and casing 20 3 5 2 Vertical installation in case of space problems 21 4 Installation 4 1 Boiler room requirements 22 4 2 Flue ga...

Страница 3: ...3 Cleaning the boiler 35 6 3 1 Preparations for cleaning the boiler and burner 35 6 3 2 Re assembling the boiler 35 6 3 3 Cleaning the boiler room 35 6 4 Cleaning the combustion chamber and the aluFer...

Страница 4: ...m the mains e g all po le switch WARNING All electric power supply circuits must be switched off before accessing the terminals 1 1 1 Warnings DANGER indicates a situation of immediate danger which wi...

Страница 5: ...ditives to the heating water improper handling faulty installation unauthorised modifications and damage due to the use of force do not fall under our obligations under warranty this also applies to c...

Страница 6: ...31 Heating systems in buildings Procedure for calculation of the standard heating load NORM EN 12828 Heating systems in buil dings Design of hot water heating systems NORM EN 13384 Flue gas systems He...

Страница 7: ...damage and attach 3 Check flue gas collector sealing surface for clean liness and damage and attach flue gas collector 4 Use the frame and nuts to secure the flue gas col lector 5 Tighten the nuts wi...

Страница 8: ...he boiler in a corner Proceed as follows WARNING Close the boiler door and lock it in position before changing the attachment of the door 1 Remove the top and bottom hinge nut 1 Fig 01 2 Fit the screw...

Страница 9: ...s using two plastic tapes and tape locks 3 Fig 04 there are also tension springs 4 Fig 02 for addi tional attachment Do not pull the tapes too tight this would reduce the insulation value 1 Place insu...

Страница 10: ...lf tapping screws 3 5x6 5 13 Fig 05 and serrated washers 2 Pull the capillaries with the immersion sensors 15 Fig 07 through the opening in the side wall in sert them into the immersion sleeve 15a Fig...

Страница 11: ...11 4 214 858 01 ASSEMBLY Fig 07 15a 15 15b 24 23 18 19 20 21 22 12 1 15 16 1a 8 25 26 UltraOil 110 200 9 10 11 14 27...

Страница 12: ...MBLY 2 6 Installation of burner cover Installation sequence as per drawing Cover front bottom UltraOil 110 300 1 2 3 4 Fig 08 Cover front top UltraOil 250 300 1 2 3 4 Fig 09 Cover front top UltraOil 1...

Страница 13: ...Before commissioning the siphon and the neutralisation box if fitted must be filled with water in order to prevent flue gas leakage 40 41 Optional Fig 11 Place the condensate box option 41 Fig 11 beh...

Страница 14: ...manual Don t forget to insulate the intermediate spa ce between the burner tube and boiler flange with the included fireproof fibre Fig 13 Note that the fireproof fibre must be packed firmly into the...

Страница 15: ...denses and the heat of evaporation is utilised for the heating circuit The UltraOil is designed exclusively for operation with low sulphur heating oil EL 3 1 1 The UltraOil meets the requirements of t...

Страница 16: ...mbar 8 9 12 4 18 8 Water resistance at 20 K mbar 2 2 3 1 4 7 Water flow volume at 10 K m3 h 9 4 11 1 13 7 Water flow volume at 20 K m3 h 4 7 5 6 6 9 Boiler water capacity litres 340 340 340 Boiler ga...

Страница 17: ...ater resistance at 20 K mbar 7 3 11 5 16 6 Water flow volume at 10 K m3 h 17 1 21 5 25 8 Water flow volume at 20 K m3 h 8 6 10 7 12 9 Boiler water capacity litres 360 295 295 Boiler gas volume m3 0 29...

Страница 18: ...y left or right 9 Boiler controller optionally left or right 10 Condensate drain optionally left or right R R 11 Plinth rail 12 Maximum pressure limiter Rp Rp 13 Safety temperature limiter Rp Rp 14 Sa...

Страница 19: ...ions in mm Fig 16 Important there must be 700 mm space on the left or right of the boiler so that the boiler door can be swivelled out with the burner A B C D E F UltraOil 110 160 560 360 2353 1492 84...

Страница 20: ...raOil 250 300 1820 2174 1434 1642 790 Required minimum width of door and corridor for bringing in the boiler The following values are the calculated minimum values 150 K L B T B K x L T B T x L K Fig...

Страница 21: ...TION 3 5 2 Vertical installation in case of space problems All dimensions in mm Fig 19 A B C D E F UltraOil 110 160 1230 1751 2000 2002 735 2027 UltraOil 200 1264 1951 2195 2182 735 2220 UltraOil 250...

Страница 22: ...h a downward slope of at least 50 mm per running metre of their length in the direction of the boiler to ensure that condensate can flow unhindered back to the boiler The whole flue gas system must be...

Страница 23: ...heating boi lers without draughting requirements Please take note of SIA recommendation No 384 4 Chimneys for buil ding heating systems determination of cross sections A closable flue gas measurement...

Страница 24: ...switch WARNING All electric power supply circuits must be swit ched off before accessing the terminals Fig 21 Cable feed in Open electrical box fully remove wing nut and loosen holding cord Fold out e...

Страница 25: ...ction can be made with RC elements for example Measures must be taken in the building and on electri cal equipment to protect the units against overvoltage caused by lightning strikes The mains connec...

Страница 26: ...of cable Line type Cross section Length Power supply of the heat generator 230 V min 1 5 mm2 with 13 A fuse unlimited m Cables carrying mains supply voltages from actuators min 1 0 mm2 unlimited m Cab...

Страница 27: ...70 80 90 100 70 0 80 0 90 0 100 0 110 0 120 0 130 0 Nennleistung kW Abgastemperatur C Flow 80 C Return flow 60 C Flow 40 C Return flow 30 C 70 C 42 C Flue gas temperature C 0 10 20 30 40 50 60 70 80 9...

Страница 28: ...letin of the ATV Sewage Engineering Association must be observed WARNUNG The siphon must be filled with water before commissioning 4 8 Setting the temperature regulators Basic setting of the controlle...

Страница 29: ...ould lie between 8 3 and 9 5 after 6 12 weeks of heating operation Filling and replacement water For a plant using Hoval boilers untreated drinking water is generally best suited as heating medium i e...

Страница 30: ...be explained in detail to the operator WARNING The siphon must be filled with water before commissioning 5 5 Oil burner Setting the burner must also be carried out by a specialist and the setting must...

Страница 31: ...elvin per day falling Activate screed function 04 060 1 ON Start and stop screed drying NOTICE The graphic table shows the factory settings The time profile and the maximum flow temperature must be di...

Страница 32: ...active function phase the ACT temperature as well as the remaining run time Logging Please cut out the log and attach it to the controller during active screed function NOTICE The time profile and the...

Страница 33: ...tivated if required Emission metering Setting at Home screen Main menu page 1 Emission For detailed information see operating instructions Emission chapter Power limitation with 2 stage burner 0 to 50...

Страница 34: ...he boiler temperature rises too high 100 C the system is switched off by the safety temperature limiter STL by means of a mechanical lockout The malfunction must first be unlocked on the safety temper...

Страница 35: ...nuts Open the burner with the boiler door 51 Fig 25 Fig 26 towards the right or left Clean the burner Remove the combustion chamber unit Remove the cover from the cleaning aperture WARNING The siphon...

Страница 36: ...36 4 214 858 01 MAINTENANCE UltraOil 110 200 cover 51 Fig 25 UltraOil 250 300 cover 51 Fig 26 UltraOil 110 300 siphon 50 Fig 27...

Страница 37: ...se approved for oil boilers having alu minium components such as Sotin 240 or Desoxin ATTENTION When working with the above cleaning agents regulations prescribe the wearing of gloves and protective g...

Страница 38: ...switch fuse Undo the bolts and withdraw the neutralisation box Only for neutralisation box of type KB24 Remove the condensate pump and clean the conden sate pump container Remove the neutralisation gr...

Страница 39: ...39 4 214 858 01...

Страница 40: ...ype Serial number Year of manufacture Place Date System installer System user Confirmation The user owner of the system herewith con rms that he has received adequate instruction in the operating and...

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