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4 214 858 / 01

INSTALLATION

4.7

Condensate discharge

The boiler condensate drain must be made of corrosi-

on-resistant material.

The following materials are suitable for the condensate

drain:

- PVC, PE, PP, ABS

WARNING

The minimum inner diameter of the conden-

sate drain must be 15 mm. The condensate

drain must be sufficiently inclined.

It is not necesary to neutralise condensate from

an oil-fired condensing unit (up to 120 kW)

drained together with domestic waste water from

a private household.

CH:

For the UltraOil

, the fuel used must be heating

oil EL low-sulphur. As a rule, neutralisation of the

condensate is not necessary. Local regulations

pertaining to condensate discharge must be ob-

served.

For the UltraOil

, the fuel used must be heating

oil EL low-sulphur. Neutralisation is therefore

unnecessary. Regarding condensate discharge,

the local regulations and the technical bulletin of

the ATV (Sewage Engineering Association) must

be observed.

WARNUNG

The siphon must be filled with water before

commissioning.

4.8

Setting the temperature regulators

Basic setting of the controller has been carried out by the

heating contractor. Selection and setting of the various

heating programmes in accordance with the operating

manual.

4.9

Safety valves

The heating and hot water systems must each be pro-

tected with one safety valve against impermissibly high

pressures. Their discharge capacity of the valves must

correspond to the boiler’s maximum nominal heat output.

The valve is to be installed in the flow line in the immedi

ate vicinity of the boiler.

4.10 Charging pump (boiler with water heater)

Speed of rotation and output must correspond to the re-

quirements of the water heater. Setting carried out by the

heating installation engineer.

4.11 Heating pump

Speed of rotation and output must correspond to the re-

quirements of the system. They are to be set by the hea-

ting installation engineer.

4.6

Hydraulic integration

Examples

Direct heating circuit

Fig. 22

Содержание 42-UltraOil 110

Страница 1: ...is designed and licensed for use as a heat generator for hot water heating systems with permissible flow temperatures of up to 90 C1 It is de signed primarily for closed circuits but is equally suita...

Страница 2: ...ng dimension UltraOil 110 300 20 3 5 1 Mass without thermal insulation and casing 20 3 5 2 Vertical installation in case of space problems 21 4 Installation 4 1 Boiler room requirements 22 4 2 Flue ga...

Страница 3: ...3 Cleaning the boiler 35 6 3 1 Preparations for cleaning the boiler and burner 35 6 3 2 Re assembling the boiler 35 6 3 3 Cleaning the boiler room 35 6 4 Cleaning the combustion chamber and the aluFer...

Страница 4: ...m the mains e g all po le switch WARNING All electric power supply circuits must be switched off before accessing the terminals 1 1 1 Warnings DANGER indicates a situation of immediate danger which wi...

Страница 5: ...ditives to the heating water improper handling faulty installation unauthorised modifications and damage due to the use of force do not fall under our obligations under warranty this also applies to c...

Страница 6: ...31 Heating systems in buildings Procedure for calculation of the standard heating load NORM EN 12828 Heating systems in buil dings Design of hot water heating systems NORM EN 13384 Flue gas systems He...

Страница 7: ...damage and attach 3 Check flue gas collector sealing surface for clean liness and damage and attach flue gas collector 4 Use the frame and nuts to secure the flue gas col lector 5 Tighten the nuts wi...

Страница 8: ...he boiler in a corner Proceed as follows WARNING Close the boiler door and lock it in position before changing the attachment of the door 1 Remove the top and bottom hinge nut 1 Fig 01 2 Fit the screw...

Страница 9: ...s using two plastic tapes and tape locks 3 Fig 04 there are also tension springs 4 Fig 02 for addi tional attachment Do not pull the tapes too tight this would reduce the insulation value 1 Place insu...

Страница 10: ...lf tapping screws 3 5x6 5 13 Fig 05 and serrated washers 2 Pull the capillaries with the immersion sensors 15 Fig 07 through the opening in the side wall in sert them into the immersion sleeve 15a Fig...

Страница 11: ...11 4 214 858 01 ASSEMBLY Fig 07 15a 15 15b 24 23 18 19 20 21 22 12 1 15 16 1a 8 25 26 UltraOil 110 200 9 10 11 14 27...

Страница 12: ...MBLY 2 6 Installation of burner cover Installation sequence as per drawing Cover front bottom UltraOil 110 300 1 2 3 4 Fig 08 Cover front top UltraOil 250 300 1 2 3 4 Fig 09 Cover front top UltraOil 1...

Страница 13: ...Before commissioning the siphon and the neutralisation box if fitted must be filled with water in order to prevent flue gas leakage 40 41 Optional Fig 11 Place the condensate box option 41 Fig 11 beh...

Страница 14: ...manual Don t forget to insulate the intermediate spa ce between the burner tube and boiler flange with the included fireproof fibre Fig 13 Note that the fireproof fibre must be packed firmly into the...

Страница 15: ...denses and the heat of evaporation is utilised for the heating circuit The UltraOil is designed exclusively for operation with low sulphur heating oil EL 3 1 1 The UltraOil meets the requirements of t...

Страница 16: ...mbar 8 9 12 4 18 8 Water resistance at 20 K mbar 2 2 3 1 4 7 Water flow volume at 10 K m3 h 9 4 11 1 13 7 Water flow volume at 20 K m3 h 4 7 5 6 6 9 Boiler water capacity litres 340 340 340 Boiler ga...

Страница 17: ...ater resistance at 20 K mbar 7 3 11 5 16 6 Water flow volume at 10 K m3 h 17 1 21 5 25 8 Water flow volume at 20 K m3 h 8 6 10 7 12 9 Boiler water capacity litres 360 295 295 Boiler gas volume m3 0 29...

Страница 18: ...y left or right 9 Boiler controller optionally left or right 10 Condensate drain optionally left or right R R 11 Plinth rail 12 Maximum pressure limiter Rp Rp 13 Safety temperature limiter Rp Rp 14 Sa...

Страница 19: ...ions in mm Fig 16 Important there must be 700 mm space on the left or right of the boiler so that the boiler door can be swivelled out with the burner A B C D E F UltraOil 110 160 560 360 2353 1492 84...

Страница 20: ...raOil 250 300 1820 2174 1434 1642 790 Required minimum width of door and corridor for bringing in the boiler The following values are the calculated minimum values 150 K L B T B K x L T B T x L K Fig...

Страница 21: ...TION 3 5 2 Vertical installation in case of space problems All dimensions in mm Fig 19 A B C D E F UltraOil 110 160 1230 1751 2000 2002 735 2027 UltraOil 200 1264 1951 2195 2182 735 2220 UltraOil 250...

Страница 22: ...h a downward slope of at least 50 mm per running metre of their length in the direction of the boiler to ensure that condensate can flow unhindered back to the boiler The whole flue gas system must be...

Страница 23: ...heating boi lers without draughting requirements Please take note of SIA recommendation No 384 4 Chimneys for buil ding heating systems determination of cross sections A closable flue gas measurement...

Страница 24: ...switch WARNING All electric power supply circuits must be swit ched off before accessing the terminals Fig 21 Cable feed in Open electrical box fully remove wing nut and loosen holding cord Fold out e...

Страница 25: ...ction can be made with RC elements for example Measures must be taken in the building and on electri cal equipment to protect the units against overvoltage caused by lightning strikes The mains connec...

Страница 26: ...of cable Line type Cross section Length Power supply of the heat generator 230 V min 1 5 mm2 with 13 A fuse unlimited m Cables carrying mains supply voltages from actuators min 1 0 mm2 unlimited m Cab...

Страница 27: ...70 80 90 100 70 0 80 0 90 0 100 0 110 0 120 0 130 0 Nennleistung kW Abgastemperatur C Flow 80 C Return flow 60 C Flow 40 C Return flow 30 C 70 C 42 C Flue gas temperature C 0 10 20 30 40 50 60 70 80 9...

Страница 28: ...letin of the ATV Sewage Engineering Association must be observed WARNUNG The siphon must be filled with water before commissioning 4 8 Setting the temperature regulators Basic setting of the controlle...

Страница 29: ...ould lie between 8 3 and 9 5 after 6 12 weeks of heating operation Filling and replacement water For a plant using Hoval boilers untreated drinking water is generally best suited as heating medium i e...

Страница 30: ...be explained in detail to the operator WARNING The siphon must be filled with water before commissioning 5 5 Oil burner Setting the burner must also be carried out by a specialist and the setting must...

Страница 31: ...elvin per day falling Activate screed function 04 060 1 ON Start and stop screed drying NOTICE The graphic table shows the factory settings The time profile and the maximum flow temperature must be di...

Страница 32: ...active function phase the ACT temperature as well as the remaining run time Logging Please cut out the log and attach it to the controller during active screed function NOTICE The time profile and the...

Страница 33: ...tivated if required Emission metering Setting at Home screen Main menu page 1 Emission For detailed information see operating instructions Emission chapter Power limitation with 2 stage burner 0 to 50...

Страница 34: ...he boiler temperature rises too high 100 C the system is switched off by the safety temperature limiter STL by means of a mechanical lockout The malfunction must first be unlocked on the safety temper...

Страница 35: ...nuts Open the burner with the boiler door 51 Fig 25 Fig 26 towards the right or left Clean the burner Remove the combustion chamber unit Remove the cover from the cleaning aperture WARNING The siphon...

Страница 36: ...36 4 214 858 01 MAINTENANCE UltraOil 110 200 cover 51 Fig 25 UltraOil 250 300 cover 51 Fig 26 UltraOil 110 300 siphon 50 Fig 27...

Страница 37: ...se approved for oil boilers having alu minium components such as Sotin 240 or Desoxin ATTENTION When working with the above cleaning agents regulations prescribe the wearing of gloves and protective g...

Страница 38: ...switch fuse Undo the bolts and withdraw the neutralisation box Only for neutralisation box of type KB24 Remove the condensate pump and clean the conden sate pump container Remove the neutralisation gr...

Страница 39: ...39 4 214 858 01...

Страница 40: ...ype Serial number Year of manufacture Place Date System installer System user Confirmation The user owner of the system herewith con rms that he has received adequate instruction in the operating and...

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