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Hydraulics

Maximum system pressure

210 bar

Oil grade

Mineral hydraulic oil

Delivery rate

20-25 l/min at 180 bar

Control units, double-acting
- Direct drive fan (option)

- DiscSystem adjustment (auxiliary equipment)

- Bout marker (auxiliary equipment)

- Coulter pressure adjustment (auxiliary equipment)

Pressureless return flow (max. 5 bar)

1 (with direct drive fan)

PTO-shaft

Speed

max. 1 ,000 rpm

Содержание Express TD

Страница 1: ...TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS READ CAREFULLY PRIOR TO STARTING UP KEEP OPERATING INSTRUCTIONS IN A SAFE PLACE ART ISSUE OPERATING INSTRUCTIONS 0204 08 2018 8083 Express TD...

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Страница 3: ...9431 7143 9200 E mail info horsch com Customer No HORSCH Confirmation of receipt of machinery Warranty claims become only effective when the first use of the machine is reported to HORSCH Maschinen Gm...

Страница 4: ...______________________ Michael Horsch Philipp Horsch Gesch ftsf hrer Gesch ftsf hrer S maschine Express 3 TD Express 3 5 TD Translation of EC Declaration of Conformity Directive 2006 42 EC The manufac...

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Страница 6: ...Lighting 28 Instruction stickers 29 Commissioning 31 Delivery 31 Transport 31 Installation 31 Operation 32 Connecting Parking 32 Connecting 32 Transport position 33 Parking 34 Use in the field 35 Work...

Страница 7: ...re emergence markers 62 Track loosening tines 63 Care and Maintenance 64 Cleaning 64 Maintenance intervals 64 Storage 65 Maintenance overview 66 Waste disposal 69 Appendix 70 Tightening torques 70 Pne...

Страница 8: ...acceptance of the machine The warranty period starts with the date of delivery We reserve the right to alter illustrations as well as technical data and weights contained in these operating instructi...

Страница 9: ...ranty claim forms must be submitted to HORSCH through your local HORSCH sales partner Consequential damage The machine has been manufactured by HORSCH with greatest care However despite the intended u...

Страница 10: ...law must also be complied with Any other kind of use of the machine contradict ing the above is considered not as intended especially connecting attachment to an agricultural trac tor that is not suit...

Страница 11: ...ith the safe opera tion of the vehicle The person knows all applicable road traffic regulations and is in possession of a valid driving permit for road travel A person being instructed must only work...

Страница 12: ...ngers are allowed to ride on the machine Pay attention to the permissible transport widths and heights Pay attention to the trans port height when passing under bridges and low hanging overhead power...

Страница 13: ...d safety equipment such as detachable protective devices wheel chocks etc must be correctly in place and reliably functioning before the machine is put into operation Check nuts and bolts especially t...

Страница 14: ...hen searching for leaks Repair any damage immediately Oil sprays can cause injuries and fire Power sockets and connectors on the hydrau lic connections should be marked in order to exclude operating e...

Страница 15: ...ry and supplied protective devices Stay clear of the operating range of hydrauli cally operated parts Do not drive backwards with the machine lowered The components have only been designed for forward...

Страница 16: ...changes to the pulling tool of the machine Do not make any structural changes or ex tensions to the machine that have not been approved by HORSCH Modifications and extensions approved by HORSCH are o...

Страница 17: ...h should stay clear of water steam or cleaning agents for reasons of safety or operation Do not aim the water jet directly at electrical or electronic components bearings or the fan When clean ing wit...

Страница 18: ...ticed Failing to pay attention to the danger zone can result in severe or even fatal physical injuries Do not stand under lifted loads Lower such loads to the ground first Instruct persons to leave th...

Страница 19: ...ma chine you need to read and fol low the operating instructions 00380055 Caution for fluids spraying out under high pressure follow the notes in the operating instruc tions 00380133 Stay clear of th...

Страница 20: ...Loading hook hook the load suspension gear chains ropes etc into this loading hook during loading Position of safety stickers 16...

Страница 21: ...llers cm 32 32 Row spacing cm 15 14 5 FarmFlex Packer cm 54 54 Working speed km h 10 20 10 20 NOTE Deviations due to technical further development reserved The weight of the implement depends on the e...

Страница 22: ...ng require ments to be able to use the machine as intended Implement attachment Express 3 TD 3 5 TD Three point Cat III III Cat III III Implement attachment Cat III III Upper link Cat III with bolt 32...

Страница 23: ...5 l min at 180 bar Control units double acting Direct drive fan option 1 DiscSystem adjustment auxiliary equipment 1 Bout marker auxiliary equipment 1 Coulter pressure adjustment auxiliary equipment 1...

Страница 24: ...Express 3 TD Express 3 5 TD 2420 2630 4000 2220 2310 3590 to 3670 with harrow tines 3000 2020 2400 540 3500 2550 2140 2310 4000 3545 to 3670 with harrow tines 540 2420 2010 2615 to 2630 20...

Страница 25: ...tal weight of rear implement In case of towed machines Maximum permissible drawbar load for road transport GV Total weight of front implement a Distance from centre of gravity of front implement front...

Страница 26: ...from the operating instructions of the tractor into the table GH c d TV b 0 2 TL b a b GV min GV a TH b x TL b b c d GH min GV a b TV b GH c d b Tv tat 4 Calculation of the actual total weight Enter...

Страница 27: ...Lighting 6 Coulter pressure adjustment WARNING Danger of injury Do not look into the near area of the radar sensor 12 7 Access step and platform 8 Distributor 9 Fan 10 Hopper 11 Bout marker 12 Radar s...

Страница 28: ...s The hydraulic circulation of the tractor must contain mineral based hydraulic oil Oil purity acc to ISO 4406 18 16 13 Always plug in all hydraulic lines Otherwise components may get damaged because...

Страница 29: ...Pressure gauge 5 Geared motor 6 cm 6 Pressure limiting valve in the engine A B 2 3 1 4 5 6 Fan PTO shaft drive 1 Gear pump 61 cm 2 Flow control valve 3 Pressure gauge 4 Geared motor 11 cm 5 Pressure...

Страница 30: ...pre emergence markers auxiliary equipment 9 Hydraulic cylinder pre emergence markers only with pre emergence markers auxiliary equipment 1 2 1 4 3 2 6 5 9 7 7 8 C1 C2 V1 V2 V1 V2 C1 C2 1 2 A P T B Dir...

Страница 31: ...oupling lower 3 Hydraulic coupling lift 1 2 3 4 5 V1 V2 C2 C1 4 Double acting lock valve 5 Hydraulic cylinders Hydraulic coulter pressure adjustment 1 2 3 4 5 1 Tractor control unit 2 Hydraulic coupli...

Страница 32: ...ssignment No Desig Colour Function 1 L yellow Indicator left 2 54 g 3 31 white Earth 4 R green Indicator right 5 58 R brown Rear light right 6 54 red Brake light 7 58 L black Rear light left WARNING T...

Страница 33: ...O N Z E R O Hydraulic coulter pressure adjustment The increase of the coulter pressure is indicated on the pressure gauge Schardruck ed Mai 06 Datum Entw Dateiname Zeichnungsnummer Maschine Zeichnung...

Страница 34: ...relevage est quip de dispositifs de blocage lat raux et verticaux Pour circuler sur la route respecter la hauteur d attelage sp cifi e dans la notice d utilisation et bloquer le relevage O O Driving w...

Страница 35: ...st be complied with The tractor must be large enough so that sufficient steering and braking abilities are ensured If the machine is hitched up in two point mode the tractor link arms must be blocked...

Страница 36: ...can cause serious in juries Danger of injury by unwanted machine movements Connect and disconnect the hydraulic lines only when the hydraulics have been de pressurized on both machine and equipment si...

Страница 37: ...ly depending on the version during transport travel Never switch them to the floating position Check all interlocks before starting to drive Check whether all securing elements of the connection are i...

Страница 38: ...rol units 3 Disconnect hydraulic and electrical connec tions and place them into the hose cabinet 4 Turn the support down and secure it with bolt and cotter pin 5 Empty the seed hopper 6 Relieve and u...

Страница 39: ...the pre emergence markers and bout markers see Auxiliary equip ment 7 Fold up the steps 8 Adjusting the fan speed see Pneumatics NOTE Please note To control the seed refer to the operating instructio...

Страница 40: ...acement quality when beginning to work after a few metres of drilling and with larger fields also in between on all coulters Drilling depth Longitudinal distribution of the seed Transverse distributio...

Страница 41: ...installed Have the sealing lips been adjusted and are they still serviceable In case of small seed has the cleaning brush been installed and is it in order In the case of large seed has the scraper be...

Страница 42: ...he working depth of the DiscSystem must be adapted to the soil conditions It is adjusted via two screw adjustments For adjustment loosen the handle fold it into the guide and secure it with a cotter p...

Страница 43: ...n Tighten screw and nut 3 Check the working results of the track loosen ing discs after work in the field and correct the setting if required Side plates The side plates prevents the formation of ridg...

Страница 44: ...packer insensitive to wetness Particularly suitable for stony soils Scraper Readjust the scraper via the slotted hole if worn approx 5 7 mm distance to the packer NOTE Observe the distance to the pack...

Страница 45: ...ted air flow conveys the seed from the fall sluices to the coulters The required air quantity depends on seed type and weight seed quantity working width and sowing speed A correct fan speed cannot be...

Страница 46: ...when the tractor speed drops or other hydraulic functions are activated Connecting the hydraulics CAUTION Damage on the fan motor gear motor Connect the return line to the pressureless return of the...

Страница 47: ...efore switching on the PTO shaft make sure that the chosen PTO shaft speed of the tractor complies with the permissible speed of the device max permissible speed of the PTO shaft 1 000 rpm max speed o...

Страница 48: ...lamps on the drive shaft The clamping taper on the fan drive may come loose The impeller can thus move along the drive shaft and damage the fan NOTE After approx 50 hours retighten the clamping taper...

Страница 49: ...loader of Big Packs or sacks The hopper can be filled from the side with Big Packs Discharge gate A discharge gate is mounted on the side of the hopper 5 6 Loosen the interlocking 5 Pull up the discha...

Страница 50: ...4 Loosen the interlocking 4 to enter the plat form and fold down the access steps Fold up the access steps and let it engage after leaving the platform 46...

Страница 51: ...metering unit Leaks lead to metering errors The contact surfaces must be sealed when installing the metering unit The housing must not be warped when bolting it Metering unit The HORSCH metering unit...

Страница 52: ...r The drive shaft requires axial clearance in the roller for self cleaning of the roller in the metering housing Changing the rotor The setting of sealing lip and the concentricity of the roller must...

Страница 53: ...aize beans etc both the retaining plate and the sealing lip can be replaced by a wider design Take out the roller Insert the side cover with the new sealing lip Tighten the sealing lip only far enough...

Страница 54: ...m entering between cell discs and spacers the cell discs and spacers are installed with zero clearance shims Roller for fine seeds Rotors for fine seeds The rollers for fine seeds consist of cell disc...

Страница 55: ...s for drive motor and roller bearing and realign the side covers to release tension If the drive shaft has been bent realign or replace it Remove any foreign bodies that may have been jammed between r...

Страница 56: ...converted A deflector must be installed instead of the rape brushes This deflector prevents large seed grains from getting caught between roller and housing being damaged or blocking the roller Defle...

Страница 57: ...re equipped with a lid V2A with machined recesses During operation the injector nozzle is exposed to vacuum This lid adds additional air to the air flow Metering unit with lid for injector nozzle The...

Страница 58: ...he valve and its end position Calibration CAUTION Risk of crushing on the metering unit Do not reach into the rotating metering unit NOTE Calibrate the machine only when lowered and parked securely Do...

Страница 59: ...the valves Seed flow monitoring option The seed flow sensors enable the monitoring of up to 120 seed and fertiliser hoses The sensors are connected in series and the numbers indicate the order In case...

Страница 60: ...n ing of the seed channel NOTE With wet or loose soils the pre tension of the coulter discs must not be too high to make sure that the discs will not block up and wear unevenly The coulter discs must...

Страница 61: ...The uniformer firms the seed in the seedbed and presses it gently down Under moist conditions and sticky soils the uniformer may pick up residues In this case it should be removed NOTE To avoid damag...

Страница 62: ...d tighten the bracket again in the next position 2 Increase the angle of attack aggressiveness Slightly lift the seed bar and screw down the screw 2 in the upper position behind the harrow Adjust all...

Страница 63: ...of the placement depth Adapt the adjustment to the soil conditions the working speed harvest residues and the loosening work of the coulter discs It can only be determined in the field in work ing po...

Страница 64: ...ting value when the control unit is switched to floating position See operating instructions for the E Manager Interrelationship of coulter pressure and drilling depth Changes of the drilling depth ma...

Страница 65: ...pacing cm Length of bout marker I cm 3 00 15 157 5 3 50 15 182 5 b b l Adjusting the aggressiveness a Bout marker disc adjustment Adjust the aggressiveness of the bout markers according to the soil co...

Страница 66: ...ed marker depth by rotating the disc angle Simply release the bracket and rotate the four cornered shaft until the requested coulter disc angle is attained Marking should not take place deeper than ne...

Страница 67: ...t becoming damaged However still park the machine on a firm and level surface Point the track loosening tines upward if necessary The tines must be adjusted to the position of the respective tractor t...

Страница 68: ...nder the metering unit so that entered water can flow off Clean the cell wheel inside the metering unit with a brush and compressed air Blow out coulters seed lines seed hopper metering unit and fan w...

Страница 69: ...relieve the rubber elements Open the clearing valve Unplug the terminal and store it in a dry place Protect the machine against corrosion For spray coating use only biodegradable oils Relieve the whe...

Страница 70: ...nd hydraulic components heated during operation to cool down before any work on the hydraulic system Observe the notes on hydraulics in the chapter Safety and responsibility Hydraulic system and compo...

Страница 71: ...oulters and press rollers Check for condition firm seating and wear daily Scraper on coulters press rollers and packer Check condition setting and state of wear daily Bout marker pre emergence markers...

Страница 72: ...K 40 Lubricate the following number of lubrication points in brackets Lubricate bout marker bearings 2x 1 40 h Lubricate hydraulic cylinders bout marker 2x 2 each 40 h Lubricate coulter pressure adjus...

Страница 73: ...e disposal of auxiliary and operating me dia as well as other chemicals you must strictly comply with the specifications in the respective safety data sheets Decommissioning If the machine is no longe...

Страница 74: ...4 0 6 1 8 9 10 4 6 1 00 5 5 6 8 10 4 15 3 17 9 7 1 00 9 3 11 5 17 2 25 30 8 1 25 13 6 16 8 25 37 44 8 1 00 14 5 18 27 40 47 10 1 50 26 6 33 50 73 86 10 1 25 28 35 53 78 91 12 1 75 46 56 86 127 148 12...

Страница 75: ...31 2 35 2 44 7 50 2 7 16 11 1 33 9 36 6 50 2 55 6 70 5 78 6 1 2 12 7 47 5 54 2 77 3 86 8 108 5 122 0 9 16 14 3 67 8 81 3 108 5 122 0 156 0 176 3 5 8 15 9 95 0 108 5 149 1 169 5 216 0 244 0 3 4 19 1 1...

Страница 76: ...rking Observe correct hose installation Tram line valves Track width Tram line valves Coulter No 1 5 m 5 6 15 16 1 8 m 4 5 16 17 2 0 m 3 4 17 18 2 2 m 3 4 17 18 Express 3 TD Output Distributor No Coul...

Страница 77: ...16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 10 6 3 11 5 2 9 8 7 13 22 14 19 20 18 17 16 24 23 15 12 4 21 1 1 2 3 4 5 15 16 17 18 19 27 28 13 14 Tram line...

Страница 78: ...9 62 Direct drive 42 DiscSystem 27 38 Distributor 54 66 72 73 E Electrics 18 E Manager 47 Engine power 18 Environment 69 F Fall sluice 47 Fan 25 37 41 Fan blades 42 44 Fan fertiliser 67 Fan flange 44...

Страница 79: ...13 Sealing lip 48 49 52 67 Seed flow monitoring 55 Seed flow sensors 54 Seed hoses 66 Seed pipe 72 73 Service 5 Shims 50 Side plates 39 Small seed 47 49 Spacers 50 Spare parts 6 Speed 9 41 Stickers 15...

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Страница 81: ...hnical specifications and pictograms are approximate and for information only Subject to technical product revisions HORSCH Maschinen GmbH Sitzenhof 1 92421 Schwandorf Tel 49 94 31 7143 0 Fax 49 94 31...

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