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Horizon Reverse Osmosis Seafari Versatile SFC-1400-2, Руководство пользователя

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Horizon Reverse Osmosis Seafari Versatile SFC-1400-2 Скачать руководство пользователя страница 106

HRO

Systems

 Horizon 

Seafari

 “Section K” Maintenance and Repair

 

Page K - 5 

  

the top of the bowl and take care to not damage it.  
Clean the mesh screen filter element with a bristle 
brush and water spray.   

 

Wipe the O-Ring with a damp cloth.  Lubricate it 
sparingly with O-Ring lubricant.  Place the O-Ring 
back onto the bowl.  Insert the cleaned, or a new, 
plankton filter element into the bowl.  Screw the 
bowl on clockwise. 

 
6.  

Multi Media Filter [6]:

  Backwashing:   

 

When the Media Filter becomes packed with 
suspended solids, it must be backwashed.  This 
process unpacks the silica sand and dislodges the 
suspended solids from the sand. 

 

If replacing the media, the Multi Media Filter 
requires approximately 15 lbs (7 kg) of small 
gravel (1/8 x 1/4 inch) on the bottom then 
approximately 26 lbs (12 kg) of #20 silica sand on 
top of the small gravel. 

 

To backwash the Multi Media Filter:  Open the 
Inlet Sea Cock Valve [2].  Position the Inlet 
Clean/Rinse Valve [5], if installed, to the normal 
operating position towards the Sea Strainer [3]. 

 

Position the Multi Media Filter Valves (3 each 
valves) as shown in the diagram on the right for 
Multi Media Filter Back Wash.  Press the “Booster 
Pump” switch.  Allow this back washing to 
continue for 10 minutes. 

 

After 10 minutes of back washing press the “Stop” 
switch to stop the Booster Pump. 

 

Position the Media Filter Valves as shown in the 
diagram below for Multi Media Filter Rinse. 

 

Press the “Booster Pump” switch.  The Booster 
Pump [5] now rinses the Multi Media Filter [7] to 
waste [11]. 

 

After 5 minutes of rinsing press the “Stop” switch 
to stop the Booster Pump. 

 

Position the Multi Media Filter Valves as shown in 
the diagram below.  

 
7.  

Pre-filter Element Replacement:

  The pre-filter 

elements must be cleaned, or replaced, when 
plugged to the extent that the Low Pressure Gauge 
at the control panel reads below 10 PSI.  At or 

slightly below 6 PSI the Low Pressure Switch shuts 
the System off.  The standard Pre-filters and the 
commercial Pre-filter are both discussed on the 
following page. 

 

Filling Plug

PSI Differential with
Clean Media:
5 psi @ 4.2 gpm
4 psi @ 3.5 gpm
3 psi @ 2.5 gpm

Valves Positioned

for Emergency

Media Filter Bypass

Waste Discharge

of Multi Media Filter

To

Multi Media Filter Waste

Overboard Dump Fitting

Inlet of Multi Media Filter

From

Booster Pump Outlet

or

Fresh Water Flush Outlet

Outlet of Multi Media Filter

To

Prefilter Inlet

VALVE POSITIONING OF THE MULTI MEDIA FILTER

DURING 4 SEPARATE MODES OF OPERATION

Valves Positioned

for

Normal Operation

Valves Positioned

for

Media Filter Back Wash

Valves Positioned

for

Media Filter Rinse

 

Содержание Seafari Versatile SFC-1400-2

Страница 1: ...Membrane 2 HRO Seafari SFC 900 2 HRO Seafari SFM 900 2 HRO Seafari SFC 1400 2 HRO Seafari SFM 1400 2 HRO Seafari SFC 1800 2 HRO Seafari SFM 1800 2 P O Box 5463 Carson California 90745 5463 U S A Tel...

Страница 2: ...s dependent on the component prior to it and governs the performance of all components after it Proper performance of the system is thus dependent upon proper operation of every single component withi...

Страница 3: ...rts System Information Model Number Serial Number Operating Voltage Alternating Current Single Phase ___ 120 VAC 60 Hz ___ 230 VAC 60 Hz ___ 220 VAC 50 Hz Alternating Current Three Phase ___ 208 230 V...

Страница 4: ...anty Registration System Information Model Number Serial Number Date Purchased Date Commissioned Dealer Information Dealer s Name Address City State Country Postal Code Dealer s Invoice Number Custome...

Страница 5: ...front side of this page and Mail it to HROSystems P O BOX 5463 CARSON CALIFORNIA 90745 5463 U S A Attn Warranty Registration or visit our World Wide Web Site at http www hrosystems com and e mail the...

Страница 6: ...EDURE H SHUTDOWN PROCEDURE I SYSTEM TROUBLESHOOTING GUIDE J STORAGE CLEANING PROCEDURE OF THE SYSTEM R O MEMBRANE R O MEMBRANE ELEMENT PROTECTION SHORT TERM SHUTDOWN STORAGE PROCEDURE LONG TERM SHUTDO...

Страница 7: ...HROSystems Horizon Seafari Self Contained and Modular Style NOTES vi...

Страница 8: ...SECTION A WARRANTY...

Страница 9: ...xides and calcium carbonates or alkaline soluble organic inorganic substances and microbiological slimes The Membrane Element is not warrantied for iron fouling rust chemical or petroleum products att...

Страница 10: ...HRO Systems Horizon Seafari Self Contained and Modular Style Page A 2 NOTES...

Страница 11: ...SECTION B SPECIFICATIONS...

Страница 12: ...s HRO Seafari SF 900 2 900 U S Gallons 3 407 liters HRO Seafari SF 700 1 700 U S Gallons 2 650 liters HRO Seafari SF 1400 2 1400 U S Gallons 5 300 liters HRO Seafari SF 900 1 900 U S Gallons 3 407 lit...

Страница 13: ...U S Gallons 13 2 liters HRO SFM 700 1 1400 2 50Hz 3 5 U S Gallons 13 2 liters HRO SFC 900 1 1800 2 50Hz 3 5 U S Gallons 13 2 liters HRO SFM 900 1 1800 2 50Hz 3 5 U S Gallons 13 2 liters HRO SFC 450 1...

Страница 14: ...d Pressure created by the High Pressure Pump govern the amount of energy required by the High Pressure Pump s Electric Motor In order to maintain a sufficient flow of feed water into the Reverse Osmos...

Страница 15: ...10 5 60 5 230 2 6 10 6 54 5 Three 220 3 0 9 2 78 230 3 0 8 2 70 Three 380 3 0 4 6 39 460 3 0 4 1 35 BOOSTER PUMP MOTOR 1 2 horse power PHASE Hz VAC H P FLA LRA Single 50 60 115 5 7 4 34 Single 50 60...

Страница 16: ...49 1 Single 220 2 2 10 5 27 2 230 2 6 10 6 24 5 BOOSTER PUMP MOTOR 1 2 horse power PHASE Hz VAC H P FLA LRA Single 50 60 115 5 7 4 34 Single 50 60 220 230 5 3 7 17 Three 50 60 220 230 5 2 12 Three 50...

Страница 17: ...HROSystems Horizon Seafari Self Contained and Modular Style NOTES Page B 6...

Страница 18: ...SECTION C INTRODUCTIONS...

Страница 19: ...e membrane Concentrated brine enters the Brine Water Flow Meter which allows observation of the condition of the High Pressure Pump The Brine Water is then discharged through the Brine Discharge Conne...

Страница 20: ...HROSystems Horizon Seafari Self Contained and Modular Style 1 ANATOMY OF A REVERSE OSMOSIS MEMBRANE ELEMENT Page C 2...

Страница 21: ...ing channel Several elements may be connected in series within a single or multiple pressure vessel s E BOUNDARY LAYER CONCENTRATION POLARIZATION When water permeates through the membrane nearly all t...

Страница 22: ...HROSystems Horizon Seafari Self Contained and Modular Style Page C 4 NOTES...

Страница 23: ...SECTION D SYSTEM SCHEMATIC WITH COMPONENT IDENTIFICATIONS COMPONENT DESCRIPTIONS...

Страница 24: ...Pump 4 Rinse Clean Inlet Valve optional is used to change the system from an operational mode to a rinse storage or cleaning mode This valve directs water into the Booster Pump from either the raw wat...

Страница 25: ...50 51 52 35 36 46 55 56 57 12 Horizon Seafari Series 450 1800 U S GPD Osmosis Desalination System 57 56 55 54 46 45 44 36 35 53 52 51 50 47 4 29 28 26 27 34 Brine Flowmeter The Cube Contains 32 High P...

Страница 26: ...he Booster Pump from damage 21 23 Future reference B PRESSURIZATION SUBSYSTEM Proper pressure and proper flow across the HROSystems Membrane Element are two basic requirements of Reverse Osmosis Refer...

Страница 27: ...Water being produced is Un potable then no signal is sent to the valve and it thus remains in the normally open position The normally open position diverts the un potable Product Water to discharge 4...

Страница 28: ...o ensures only potable Product Water passes into the Product Water Storage Tank 55 Main Power Enclosure This enclosure houses the high voltage components of the system It serves as the connection poin...

Страница 29: ...ssure Pump Motor 25 starts BOOST PUMP This switch controls the Booster Pump 5 independent of the High Pressure Pump 26 When pressed the booster pump starts and runs by itself until the Start switch is...

Страница 30: ...operate on an otherwise insufficient power source Power This indicator is lit when power is supplied to the controller This indicates that the main power breaker has been switched on System On This l...

Страница 31: ...HROSystems Horizon Seafari Self Contained and Modular Style Page D 8 NOTES...

Страница 32: ...SECTION E SYSTEM INSTALLATION PROCEDURE...

Страница 33: ...t Sea Cock Valve 1 2 turn ball valve min size with a MNPT connection for the supplied HRO fitting This inlet must be installed below water level and must never be able to draw air The system intake mu...

Страница 34: ...several auxiliary systems 4 ACCESS FOR MAINTENANCE Give careful consideration to access to items for maintenance purposes Hidden or out of reach items may become forgotten and cause damage to other sy...

Страница 35: ...high pressure pump and replace with the orange vented cap It is very important that the vented cap is installed or pressure builds up within the pump crankcase which may lead to pump damage 2 Ensure t...

Страница 36: ...52 35 36 46 55 56 57 12 Horizon Seafari Series 450 1800 U S GPD Reverse Osmosis Desalination System 57 56 55 54 46 45 44 36 35 53 52 51 50 47 4 29 28 26 27 34 Brine Flowmeter The Cube Contains 32 Hig...

Страница 37: ...d into the body Insert tube with attached parts into the body and tighten nut finger tight DISASSEMBLY Step 4 To remove tubing in order to reuse the fitting assembly cut tubing close to nut push tubin...

Страница 38: ...Gauge High Pressure Gauge 32 42 52 813 mm 1067 mm 1320 mm Membrane Vessel Assembly Diversion Valve Bypass Switch High Pressure Pump Inlet Backpressure Regulator Valve 15 1 2 394 mm A DETAIL A Brine Di...

Страница 39: ...e Product Test Tap High Pressure Hose Inlet From HP Pump Vessel Mounting Frame 32 42 52 813 mm 1067 mm 1321 mm Diversion Valve Bypass Switch Backpressure Regulator 15 1 2 394 mm Horizon Seafari Modula...

Страница 40: ...HROSystems Horizon Seafari Self Contained and Modular Style Page E 8 Component Dimensions Standard Pre filters Leave 4 Below for Element Removal Booster Pump High Pressure Pump...

Страница 41: ...HROSystems Horizon Seafari Section E Installation Page E 9 Sea Strainer Add 4 Below for Screen Removal Charcoal Filter Add 4 Below for Element Removal Fresh Water Flush Add 4 Below for Element Removal...

Страница 42: ...Contained and Modular Style Page E 10 Plankton Filter Add 4 Below for Element Removal Multi Media Filter 15 Deep Clean Rinse Panel Add 12 Below for Tubing Hose Commercial Prefilter Oil Water Separator...

Страница 43: ...tee another auxiliary system into the Horizon Seafari System Feed Line DO NOT mount the R O Membrane assembly in areas with temperatures above 120 F 40 C or in freezing temperatures Do not mount the M...

Страница 44: ...inse Panel optional with Inlet Clean Rinse Valve 4 Outlet Clean Rinse Valve 35 and Garden Hose Valve for Pressurized Fresh Water Rinse Connection This valve panel assembly replaces the individual Clea...

Страница 45: ...the Booster Pump Inlet to the Center common port of the Inlet Clean Rinse Valve 4 Keep this line as short and straight as possible Avoid up and down loops 90 elbows and hose kinks 7 Fresh Water Flush...

Страница 46: ...ia Fill Plug located on top of the Multi Media Filter Lid Place a funnel over the Fill Hole Pour into the funnel approximately 15 lbs 7 kg of small gravel 1 8 x 1 4 inch first on the bottom then appro...

Страница 47: ...Commercial Pre filter Outlet Pressure Pick Up Plumb to Pigtail on rear of control manifold with supplied tubing See pg E 11 for location of pigtail on control manifold The Oil Water Separator Assembl...

Страница 48: ...or mounting the Assembly To Standard Pre filtration Oultlet Gauge Connect the Inlet of the High Pressure Pump to the Outlet of the Low Pressure Pick Up Tee 16 R O Membrane Vessel Assy 28 29 To System...

Страница 49: ...tubing connect the outlet of the Charcoal Filter to the connector If a U V Sterilizer is the final post filtration component connect the outlet of the U V to the product water storage tank connector...

Страница 50: ...Cable hole place the Touch Pad into the indent and check for sizing Clean up the indent as required for a good fit If the indent was made in wood or other porous surface then it is best to seal the s...

Страница 51: ...SECTION F SYSTEM COMMISSIONING INITIAL START UP OF A NEW HORIZON SEAFARI SYSTEM WITH INITIAL NEW SYSTEM READINGS FORM...

Страница 52: ...ON AUTHORIZED OR MISUSE OF AUTHORIZED CHEMICALS VOIDS SYSTEM WARRANTY Do not connect any water line to the Horizon Seafari system that may contain any of the above listed chemicals Example Do not conn...

Страница 53: ...52 35 36 46 55 56 57 12 Horizon Seafari S eries 450 1800 U S GPD Reverse Osmosis Desalination System 57 56 55 54 46 45 44 36 35 53 52 51 50 47 4 29 28 26 27 34 Brine Flowmeter The Cube Contains 32 Hig...

Страница 54: ...Gauge High Pressure Gauge 32 42 52 813 mm 1067 mm 1320 mm Membrane Vessel Assembly Diversion Valve Bypass Switch High Pressure Pump Inlet Backpressure Regulator Valve 15 1 2 394 mm A DETAIL A Brine Di...

Страница 55: ...e Product Test Tap High Pressure Hose Inlet From HP Pump Vessel Mounting Frame 32 42 52 813 mm 1067 mm 1321 mm Diversion Valve Bypass Switch Backpressure Regulator 15 1 2 394 mm Horizon Seafari Modula...

Страница 56: ...he Diversion Valve 43 is positioned outward away from the coil body The manual bypass lever may be locked in the bypass position by pressing it in fully and then twisting 90 clockwise To unlock twist...

Страница 57: ...System Press the Booster Pump switch then the Start switch and finally the Stop switch Ensure that the High Pressure Pump Electric Motor and the Booster Pump Electric Motor turned in the proper rotat...

Страница 58: ...and correct the problem 23 Use the Product Water Flow Meter 42 to measure the product flow The system may not produce potable water for up to 30 minutes The salinity of the Product Water diminishes gr...

Страница 59: ...he owner and future operator s reference This information is valuable to the servicing technicians in providing technical support to the owner and future operators of the Horizon Seafari system The pe...

Страница 60: ...llowing after one hour continuous proper running of the system Maintain this original form with the System Owner s Manual for future reference and troubleshooting Serial Number Model Number Name of Op...

Страница 61: ...HROSystems Horizon Seafari Self Contained and Modular Style Page F 10 NOTES...

Страница 62: ...after one hour continuous proper running of the system The commissioning person or company should maintain this original form for future reference and troubleshooting Serial Number Model Number Name...

Страница 63: ...HROSystems Horizon Seafari Self Contained and Modular Style Page F 12 NOTES...

Страница 64: ...SECTION G SYSTEM START UP PROCEDURE...

Страница 65: ...owing page 12 Bleed all air from the Commercial Pre filter 14 and Oil Water Separator 17 by opening the air bleed valve located at the top of the each housing 15 18 and close when water displaces all...

Страница 66: ...ut the Back Pressure Regulator Valve 33 open fully The reduced torque available to the motor is not sufficient to turn the high pressure pump when the Back Pressure Regulator Valve is adjusted to 850...

Страница 67: ...le Horizon Seafari Series 450 1800 U S GPD Reverse Osmosis Desalination System Illustrated with All Options Shown during first 5 minutesof operation without pressureapplied Horizon Seafari Series 450...

Страница 68: ...strated with All Options S hown with pressureapplied but product water isnot yet potable S hown pressurized andproducing potablewater The System Illustrated in the 3 separate stages of Start Up Operat...

Страница 69: ...HROSystems Horizon Seafari Section G System Start Up Procedure Page G 5...

Страница 70: ...SECTION H SHUTDOWN PROCEDURE...

Страница 71: ...could raise the standing water temperature in the components above 122 F 50 C At or above this high temperature pressurized hot water could cause irreversible damage to the HRO R O Membrane Elements...

Страница 72: ...ical Service Technician when requesting assistance from HRO Systems Serial Number Model Number Name of Operator Date Name Company of Installer Name of Owner System Power VAC Hz Phase Feed Water Temper...

Страница 73: ...Service Technician when requesting assistance from HRO Systems Serial Number Model Number Name of Operator Date Name Company of Installer Name of Owner System Power VAC Hz Phase Feed Water Temperature...

Страница 74: ...SECTION I SYSTEM TROUBLESHOOTING GUIDE...

Страница 75: ...lt Lamp illuminates when the Low Pressure Switch is OPEN and after 10 seconds of illumination the System shuts off Press the Fault Reset Switch then Start the System Take note of the Low Pressure Gaug...

Страница 76: ...passing full voltage or it is rated too low for the full load amperage of the system Reset the Circuit Breaker and check the circuit breaker to ensure that it passes full voltage across all legs when...

Страница 77: ...ge reading is low with normal Brine Discharge Flow Meter reading and normal product water flow meter reading Dirty orifice in the High Pressure Gauge pressure port requires cleaning 3 High Pressure Ga...

Страница 78: ...tube A cracked or broken product water tube is caused by a blockage in the Product Water line Ensure that there are no blockages valves or kinks in this line The End Cap Product Water O Ring is cut or...

Страница 79: ...substantial flow when the system operating pressure is below 420 PSI and the system is operating in full salinity seawater The R O Membrane Element has a cracked product water tube A cracked or broke...

Страница 80: ...n optimal performance Pressures below 850 PSI cause low Product Water Production and poor Product Water Quality The Operating Pressure is correlated to the Feed Water Temperature production rate and F...

Страница 81: ...ssing and requires replacement There is debris in the valve chamber s causing one or more valve to remain open The Electric Motor RPM is low due to improper Cycles from the Power Source to the System...

Страница 82: ...witch closes as the Pre filtration pressure rises above 6 psi 2 psi in order to maintain the System in operation The Low Pressure Switch opens and shuts the System off as the Pre filtration pressure d...

Страница 83: ...system has sat for an extended period of time without operation and the biological slimes trapped within the Pre filter have decayed and are producing hydrogen sulfite Replace the Pre filter Element...

Страница 84: ...ed and requires replacement The Salinity Probe may have debris on it and requires cleaning The Salinity Meter may require calibration Check the actual salinity content of the product water with a port...

Страница 85: ...the shell by removing 4 screws This exposes the main controller circuit board 11 Confirm the BOOSTER PUMP BP LED as shown in the Fig 1 is on when the Booster Pump is activated Whenever this LED is on...

Страница 86: ...ltage is 0 on the step above measure a DC voltage on the terminals marked as 3WAY on the Control Circuit board If there is 12V present then check the connecting cable between the Valve and Circuit boa...

Страница 87: ...sure Pump Contactor To deactivate the contactor press the Stop switch twice To activate the contactor again press Start switch 6 If the contactor is mechanically operating but no voltage present at th...

Страница 88: ...m its mounting tee and wipe electrodes clean with a clean soft cloth or paper towel 4 Disassemble the Controller Enclosure and open the enclosure by 4 screws 5 Restore the power to the system and pres...

Страница 89: ...voltage drops below acceptable standards for even a micro second this causes the electronic circuit to not latch Controller is wired improperly or there are loose wires check wiring with proper wiring...

Страница 90: ...HROSystems Horizon Seafari Self Contained and Modular Style Page I 16...

Страница 91: ...SECTION J SYSTEM R O MEMBRANE ELEMENT STORAGE PROCEDURE WINTERIZING FREEZING TEMPERATURE STORAGE CLEANING PROCEDURE...

Страница 92: ...attack to the R O Membrane Element may damage the element beyond repair Chemical attack of the R O Membrane Element is not covered by warranty STORAGE CAUTION The interior of a membrane element being...

Страница 93: ...50 1800 U S GPD ReverseOsmosisDesalinationSystem 57 56 55 54 46 45 44 36 35 53 52 51 50 47 4 29 28 26 27 34 BrineFlowmeter The Cube Contains 32 HighPress Switch 43 Diversion Valve 42 Product Flowmeter...

Страница 94: ...n Seafari Series 450 1800 U S GPD ReverseOsmosisDesalinationSystem 57 56 55 54 46 45 44 36 35 53 52 51 50 47 4 29 28 26 27 34 BrineFlowmeter The Cube Contains 32 HighPress Switch 43 Diversion Valve 42...

Страница 95: ...on the Rinse Clean Outlet Valve 35 to the Brine Discharge normal operation position 6 Fully open the Back Pressure Regulating Valve 33 7 Operate the system by pressing the Start switch The fresh water...

Страница 96: ...tank stop the system 11 Open the Back Pressure Regulating Valve 33 full open 12 Add 10 20 gal 8 15 liters of product water to the Rinse Clean Tank 13 Fill a separate plastic bucket or container with 1...

Страница 97: ...ately 20 minutes of re circulation stop the system 17 In order to empty the Clean Rinse Tank position the Rinse Clean Outlet Valve 35 to the Brine Discharge normal operating position 18 Operate the sy...

Страница 98: ...d dramatically from one day to another then the reason for production drop may be due to chemical attack or suspended solids fouling which is not likely cleanable Chemical attack can be from sewage ch...

Страница 99: ...derate rust fouling R O Membrane Elements which are heavily fouled with rust may not be recoverable as rust not only fouls the Membrane Element but also damages the membrane surface CAUTION DO NOT MIX...

Страница 100: ...cal solution from the tank stop the system 18 Refill the Rinse Clean Tank 50 with non chlorinated product water 19 Position the Rinse Clean Outlet Valve 35 to the Clean Rinse Tank 50 for Rinse Re circ...

Страница 101: ...SECTION K MAINTENANCE TIME CHART OPERATOR S PREVENTATIVE MAINTENANCE COMPONENT MAINTENANCE REPAIR...

Страница 102: ...does not harm the pump Use only HRO PO High Pressure Pump oil DO NOT USE MOTOR OIL OR OTHER HYDRAULIC OIL 3 Regularly clean any salt water or salt deposits from the system with a wetted rag 4 Check re...

Страница 103: ...52 35 36 46 55 56 57 12 Horizon Seafari Series 450 1800 U S GPD Reverse Osmosis Desalination System 57 56 55 54 46 45 44 36 35 53 52 51 50 47 4 29 28 26 27 34 Brine Flowmeter The Cube Contains 32 Hig...

Страница 104: ...ed MAINTENANCE TIME INTERVAL TIME INTERVAL COMPONENT REQUIRED INTERMITTANT CONTINUAL DUTY DUTY Sea Strainer Inspect Clean weekly 100 hrs Screen Housing Booster Pump Replace Seal 2000 hrs or if seal le...

Страница 105: ...l Clean the mesh screen and lower it back into the bowl Ensure that the seal on the cap is undamaged and free from debris Replace the cap making sure the seal is seated properly 4 Booster Pump 5 Repla...

Страница 106: ...shing to continue for 10 minutes After 10 minutes of back washing press the Stop switch to stop the Booster Pump Position the Media Filter Valves as shown in the diagram below for Multi Media Filter R...

Страница 107: ...e housing Open the drain valve located near the bottom of the base if a drain valve is installed After the water and residue have drained from the housing unscrew the lid clamp Remove the lid and atta...

Страница 108: ...4 8 48 Screw SHCS 35mm Long 4 8 High Pressure Pump Drive End Disassembly for Servicing Trouble Shooting a Servicing The Valves Tools required 3 8 Drive Ratchet 3 8 Hex Socket O Ring Pick Torque Wrench...

Страница 109: ...removal Tools required 3 8 Ratchet Driver 13mm Socket O Ring Pick 1 Inspect the plunger for any sign of damage Surface scuffing scoring cracks or pitting The surface must be absolutely smooth 2 Remove...

Страница 110: ...re swivel nut clockwise Snug finger tight then with the open end wrench tighten 1 4 turn 90 to obtain a metal on metal seal Never use Teflon tape or pipe sealant on the flare surface or on the swivel...

Страница 111: ...surface of this product water tube is a sealing surface which isolates the Product Water from the Feed Water The surface of the Product Water Tube must be scratch free Never use pliers or other grabb...

Страница 112: ...emove the sealing cap located on the top of the pressure switch to expose the calibration screw Using a 3 16 hex wrench gently adjust the calibration screw maximum 1 8th turn 45 degrees at a time Turn...

Страница 113: ...every 2000 4000 hrs CAUTION Make sure that system power is turned off before beginning sterilizer maintenance Lamp Replacement To replace the lamp remove the top lid The ballast should remain in the...

Страница 114: ...SECTION L EXPLODED PARTS VIEWS WITH DESCRIPTION PART NUMBERS...

Страница 115: ...EN 3 3 1 2614100178 O RING SEA STRAINER MS 3 4 1 0412061278 2 SEA STRAINER 3 LID 5 1 20200402010 BRACKET SEA STRAINER 3 6 2 063200084000 NUT LOCK 1 STEEL 7 2 0101294383 RB 1 MT X 3 4 FT PVC 8 2 010107...

Страница 116: ...M NO QTY PART NO DESCRIPTION 1 1 1519081110 MOTOR 1 2 HP 110 230 50 60 1PH 2 1 1221515772 1 BOOSTER PUMP VOLUTE N200 3 1 1221515772 2 BRACKET BOOSTER PUMP N200 4 1 26141260PP GASKET BOOSTER PUMP N200...

Страница 117: ...1 0421051239 2 SEA STRAINER 7 O RING 3 1 0421051239 3 SEA STRAINER 7 HEAD 4 1 0421051239 4 SEA STRAINER 7 O RING BOWL 5 1 0421051239 5 SEA STRAINER 7 BOWL 6 1 0421051239 6 MESH SCREEN 7 7 2 0101073783...

Страница 118: ...100 BRACKET PREFILTER CHRCL PLNKTN 2 1 0713020473 FILTER HOUSING LID 3 4 X 10 3 1 2614010473 O RING BLUE HOUSING 237 4 1 0805823578 ELEMENT PLANKTON 5 2 0101073783 ELB90 3 4 MPT X 3 4 BARB PVC Page L...

Страница 119: ...PVC 10 2 0204020869 ELB90 1 4 TUBE X 1 4 MPT PLASTIC 11 2 05180851CC GAUGE BRACKET CBM SS 12 2 0204010869 ELB90 1 4 TUBE X 1 4 FPT PLASTIC 13 2 10181522CC GAUGE 30 0 70 CBM NPT 14 1 0708040468 1 MEDIA...

Страница 120: ...5 3 0101423783 TEE 3 4 FT X 3 4 FT X 3 4 FT 6 3 01013737CL NIPPLE 3 4 NPT X CLOSE PVC 7 3 0101293483 RB 3 4 MT X 1 4 FT PVC 8 1 0204020869 ELB90 1 4 TUBE X 1 4 MPT PLASTIC 9 2 10181522CC GAUGE 30 0 70...

Страница 121: ...GAUGE 30 0 70 BPM NPT 11 1 2614011669 O RING 1 2 TUBE FITTING 2 112 12 2 0101653783 ADAP 3 4 MPT x 3 4 BARB PVC 13 4 05181434AA HOSE CLAMP 3 4 SS ITEM NO QTY PART NO DESCRIPTION 1 1 07620301WA 01 FILT...

Страница 122: ...X 3 4 FT X 3 4 FT 15 1 0101293483 RB 3 4 MT X 1 4 FT PVC 16 1 01013737CL NIPPLE 3 4 NPT X CLOSE PVC 17 1 0204020869 ELB90 1 4 TUBE X 1 4 MPT PLASTIC ITEM NO QTY PART NO DESCRIPTION 1 1 07620301WA 01 F...

Страница 123: ...7021969 ELB90 6 FLARE x 3 8 MPT SS 4 1 01013725CL NIPPLE 1 2 NPT x CLOSE PVC 5 1 0101062683 ELB90 1 2 FPT x 3 4 BARB PVC I T E M N O QTY P A R T N O D E S C R I P T I O N 1 11 1 H2156210001 HP PMA 2 1...

Страница 124: ...l Drain Plug 1 21 not sold separately Oil Seal Plunger 3 22 not sold separately Wrist Pin 3 23 not sold separately Plunger Rod 3 24 not sold separately Slinger 3 25 not sold separately Anti Extrusion...

Страница 125: ...HROSystems Horizon Seafari Section L Exploded Parts Views Page L 11 HIGH PRESSURE PUMP HORIZON SEAFARI LEFT ORIENTATION Capacities available in 3 0 GPM and 4 2 GPM...

Страница 126: ...2 PVC 13 1 0204010869 ELB90 1 4 TUBE X 1 4 FPT PLASTIC 14 3 061162345012 SC SOC CAP 1 4 20 X 1 4 SS 15 1 061161845016 SC ALLEN FLAT 1 4 20 X 1 SS ITEM NO QTY PART NO DESCRIPTION 1 1 2408132500 VESSEL...

Страница 127: ...FPT PLASTIC 13 1 0101370815 NIPPLE 1 4 NPT X 1 1 2 PVC 14 1 061161845016 SC ALLEN FLAT 1 4 20 X 1 SS 15 3 061162345012 SC SOC CAP 1 4 20 X 1 4 SS ITEM NO QTY PART NO DESCRIPTION 1 1 2408132500 01 VESS...

Страница 128: ...PT PLASTIC 13 1 061161845016 SC ALLEN FLAT 1 4 20 X 1 SS 14 1 0101370815 NIPPLE 1 4 NPT X 1 1 2 PVC 15 3 061162345012 SC SOC CAP 1 4 20 X 1 4 SS ITEM NO QTY PART NO DESCRIPTION 1 1 2408132500 02 VESSE...

Страница 129: ...IC 13 1 0312121969 TUBE 1 4 BLACK 14 1 0101370815 NIPPLE 1 4 NPT X 1 1 2 PVC 15 1 1317011769 ELB90 6 FLARE X 1 4 FPT SS 16 6 061162345012 SC SOC CAP 1 4 20 X 1 4 SS ITEM NO QTY PART NO DESCRIPTION 1 1...

Страница 130: ...9 ELB90 1 4 TUBE X 1 4 FPT PLASTIC 14 1 1317011769 ELB90 6 FLARE X 1 4 FPT SS 15 6 061162345012 SC SOC CAP 1 4 20 X 1 4 SS 16 1 0101370815 NIPPLE 1 4 NPT X 1 1 2 PVC ITEM NO QTY PART NO DESCRIPTION 1...

Страница 131: ...IC 13 1 0312121969 TUBE 1 4 BLACK 14 6 061162345012 SC SOC CAP 1 4 20 X 1 4 SS 15 1 0101370815 NIPPLE 1 4 NPT X 1 1 2 PVC 16 1 1317011769 ELB90 6 FLARE X 1 4 FPT SS ITEM NO QTY PART NO DESCRIPTION 1 1...

Страница 132: ...HOUSING 237 3 1 20200402100 BRACKET PREFILTER CHRCL PLNKTN 4 1 0803004773 ELEMENT CHARCOAL 9 8 5 2 0204021869 ELB90 3 8 TUBE X 3 8 MPT PLASTIC 6 4 065080028000 WASHER FLAT 10 NYLON 7 4 061170628016 S...

Страница 133: ...1 4000040400 QUARTZ SLEEVE UV SF 10 1 2417202200 VESSEL U V STERILIZER 11 1 2401522200 END PLUG BTTM U V 12 1 4000100300 BUSHING BTTM END U V STLR 13 2 0204020869 ELB90 1 4 TUBE X 1 4 MPT PLASTIC 14...

Страница 134: ...TROLLER HORIZON SEAFARI 2 4 H3067262712006 STANDOFF 4 40 X 3 8 MAL X FEM 3 1 H2596210004 PCB MAIN HORIZON SEAFARI 4 1 H35158010911 STRAIN RELIEF 1829 5 1 1904010043 STRAIN RELIEF 3217 1 2 GREY 6 1 H31...

Страница 135: ...APPENDIX A WIRING INFORMATION DIAGRAMS...

Страница 136: ...th the Booster Pump Motor and High pressure Pump Motor combined running Amperage AC INDUCTION MOTORS After unpacking check for damage Be sure that the shaft rotates freely Check line voltage frequency...

Страница 137: ...Pump Motor rotation is controlled by interchanging two specific wires at the Electric Motors wiring box Three Phase Systems The High Pressure Pump and Booster Pump Electric Motor rotation is controlle...

Страница 138: ...12 VDC RED LOW PRESSURE SWITCH RED BLACK HIGH PRESSURE SWITCH RED BLACK SALINITY PROBE RED RED BLACK FRESH WATER FLUSH VALVE RED BLACK ULTRAVIOLET STERILIZER THREE WAY VALVE BLACK RED HORIZON Seafari...

Страница 139: ...SINGLE PHASE CONNECT L1 L2 TO 15 18 JUMPER TERMINALS 14 TO 24 7 TO 23 24 23 RED T 2 BLUE GND GND GND L2 L1 HIGH PRESS PUMP MOTOR M M BOOSTER PUMP MOTOR A2 A1 HIGH PRES PUMP CONTACTOR L 2 L 3 T 1 T 2...

Страница 140: ...CK RED WHT SALINITY PROBE BLACK RED HIGH PRESSURE SWITCH BLACK RED LOW PRESSURE SWITCH 12 VDC RED GROUND BLK BOOSTER PUMP HI YEL BOOSTER PUMP LOW BLU HIGH PRESS PUMP HI ORG HIGH PRESS PUMP LOW GRN 3 W...

Страница 141: ...IGH PRESSURE SWITCH BLACK RED LOW PRESSURE SWITCH 12 VDC RED GROUND BLK BOOSTER PUMP HI YEL BOOSTER PUMP LOW BLU HIGH PRESS PUMP HI ORG HIGH PRESS PUMP LOW GRN 3 WAY VALVE HI GRAY 3 WAY VALVE LOW BRN...

Страница 142: ...50 60 Hz SINGLEPHASE 110 115 220 230 VAC AND SPEC NUMBER 35M940T426G1 2 5 HORSEPOWER 50 60 Hz SINGLEPHASE 110 115 220 230 VAC THERMOSTAT CENT SWITCH ELECT CAP OIL CAP A PHASE 1 2 3 4 J 5 8 9 10 0 E E...

Страница 143: ...FICATIONS WINDING NUMBER CD0022 50 Hz THREEPHASE High Pressure Pump 6 220 VAC CONNECTION LOW VOLTAGE 2 3 4 5 1 2 Wiring 380 415 VAC CONNECTION HIGH VOLTAGE 2 3 1 1 LINE LINE 2 8 3 9 14 13 12 10 11 9 8...

Страница 144: ...2 LINE LINE TB 1 LINE 50 60 Hz THREEPHASE 5 HORSEPOWER SPEC NUMBER J M3460 SPW WINDING NUMBER CD0005 HIGH PRESSUREPUMPMOTOR LOW VOLTAGECONNECTION 2Y THREEPHASE 60 Hz 208 230 VAC 7 4 8 5 9 6 3 6 WIRED...

Страница 145: ...TION BOX HIGH VOLTAGECONNECTION HIGH PRESSUREPUMP MOTORCONNECTION BOX J J CONNECTION NO 3 1 3 4 2 TB 1 4 6 7 5 3 2 1 14 13 12 11 10 9 8 7 6 5 TB 1 4 3 2 1 Single Phase 50 60 HZ Booster Pump High Press...

Страница 146: ...OSTERPUMP MOTOR 8 6 5 9 4 3 7 2 1 LINE LINE 1 2 10 11 9 8 6 7 5 4 TB 1 3 2 1 LINE 3 LINE LINE LINE 1 7 2 8 9 220 VAC CONNECTION 2Y LOW VOLTAGE 208 230 220 380 460 VAC 50 60 Hz THREEPHASE 5 HORSEPOWER...

Страница 147: ...IGH PRESSUREPUMPMOTORWIRING CONNECTION BOX WIRED FORHIGH VOLTAGE 6 4 7 9 8 5 3 2 1 CONNECTION BOX WIRED FORLOW VOLTAGE 2 3 9 8 6 7 1 5 4 Three Phase 60 Hz Booster Pump High Pressure Pump HORIZON Seafa...

Страница 148: ...APPENDIX B...

Страница 149: ...59055 0078 70 20 00078740 011 60 25 00098425 013 50 30 00118110 018 40 40 00157480 026 30 50 00196850 041 20 75 00295275 085 10 100 0039370 177 5 200 0078740 937 1 TEMPERATURES CELSIUS vs FAHRENHEIT C...

Страница 150: ...e the figure reached in step 5 above present gallon per day productivity by the plotted productivity percentage from step 4 above The answer will be equivalent to the membranes present productivity at...

Страница 151: ...no greater than 100 of rated product water flow Product water flow greater than 100 of rated capacity causes premature fouling of the HRO R O Membrane Elements This will lead to more frequent required...

Страница 152: ...2 ppm TDS 0 100 200 300 400 500 600 700 800 900 1000 1100 0 5000 10000 15000 20000 25000 30000 35000 40000 45000 50000 55000 60000 65000 Salinity of Feed Water Product Water Quality at xxx ppm TDS Ope...

Страница 153: ...6 3 03 3 33 3 02 900 120 31 4 46 3 41 3 75 3 40 1 000 133 68 4 95 3 79 4 17 3 78 2 500 334 20 12 38 9 46 10 41 9 45 5 000 668 40 24 76 18 93 20 83 18 89 7 500 1002 60 37 13 28 39 31 24 28 34 10 000 13...

Страница 154: ...00 179 4 250 000 2 370 4 2 700 185 6 166 666 3 384 6 2 600 192 8 125 000 4 400 0 2 500 200 10 100 000 5 416 6 2 400 208 12 83 333 6 434 8 2 300 217 14 71 428 7 454 5 2 200 227 16 62 500 8 476 2 2 100...

Страница 155: ...101 3 1 METRIC U S CUSTOMARY UNIT EQUIVALENTS multiply by to get or multiply by to get LINEAR inch x 25 4 millimeters mm x 0 03937 inch feet x 0 3048 meters m x 3 281 feet yard x 0 9144 meters m x 1...

Страница 156: ...HROSystems Horizon Seafari Self Contained and Modular Style APPENDIX B 8 NOTES NOTES...

Страница 157: ...ng See Chemicals Membrane Cleaning Clean Rinse Inlet Valve 5 See Also Clean Rinse Panel Description D 1 Installation E 12 Clean Rinse Outlet Valve 35 See Also Clean Rinse Panel Description D 4 Install...

Страница 158: ...J 5 Fresh Water Flush Optional Description D 4 D 5 Dimensions E 9 Exploded Parts Views L 26 Indicator Lamp D 7 Installation E 13 Operation H 1 Timing Adjustment I 12 I 13 Fuses Troubleshooting I 15 G...

Страница 159: ...Maintenance See Membrane Vessel Assembly Membrane Cleaning Salinity Effects Appendix B 4 Temperature Effects Appendix B 2 Appendix B 3 Troubleshooting I 4 I 5 I 10 Motors Rotation F 6 Appendix A 1 App...

Страница 160: ...ressure Pump R Remote Description D 5 Illustration E 18 Installation E 18 Rinse Clean Inlet Valve See Clean Rinse Inlet Valve Rinse Clean Outlet Valve See Clean Rinse Outlet Valve Rinse Clean Panel Se...

Страница 161: ...For Installation E 2 Thru Hull Fitting Description D 1 Installation E 2 TROUBLESHOOTING SECTION J U Ultraviolet Sterilizer Description D 4 Exploded Parts Views L 23 Installation E 17 Lamp Replacement...

Страница 162: ...act Horizon Reverse Osmosis at Horizon Reverse Osmosis PO Box 5463 Carson California 90745 5463 Telephone 1 310 631 6300 Website http www hrosystems com Fascimile 1 310 631 6395 Email sales hrosystems...

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