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HYDROSTIK PRO_UM_121031

6

IV. Requirements HYDROSTIK PRO Cartridge

Provided by Horizon

● HYDROSTIK PRO metal hydride cartridge

● Refilling tubing connects the cartridge to the regulator

● A Horizon-designed adaptor that connects the SWAGELOK connector to the HYDROSTIK

PRO

Other Items Required

● A compressed hydrogen cylinder with pressure of 150 - 200Bar (1276 – 2900PSI).

● A H2 pressure regulator that can handle an input pressure of at least 200Bar

(2900PSI) and deliver output pressures that can be adjusted from 10 Bar

(145PSI) to 40 Bar (580PSI). This regulator should include 2 pressure

gauges that can display the input pressure and the output pressure.

● Male & Female SWAGELOK 1/8” quick connectors type QC4-B-200 and QC4-D-200.

● A 40Bar(580PSI) resistant hose assembly connecting the output of the regulator to the

SWAGELOK quick connector.

● A water basin that is big enough to hold the cartridge under water in a horizontal position.

● Adjustable wrenches.

V. Before Operation

Before starting the operation process, regardless of quantity, it is crucial to check all hydrogen 

systems on the safety and operational aspects in order to rule out and exclude any possible hazards, 

failures or setbacks during the process. Therefore, it is highly recommended that the whole operation 

will be carried out adequate and will follow all instructions provided here. Doing so will also maintain 

the cycle and lifetime of the HYDROSTIK PRO.

Checklist before operation

● Do the lab and operation environment comply and consist with all the safety standards

regarding the usage of hydrogen and HYDROSTIK PRO?

● Is the training of the operator sufficient, and is the operator aware and does he/she

understand all the safety aspects regarding the operation of the HYDROSTIK PRO

and hydrogen  in general?

● Is the safety of the personnel at and near the hydrogen lab taken into account, and are all

emergency procedures clear and intelligible?

● Are the HYDROSTIK PRO cartridges checked for any traces of damage, deformation,

leakage, or impact of any kind?

● Are all the tube connections and nuts checked regularly, so no contamination of any kind will

interfere in the process?

Checklist during operation

● Operations against rules stated in this user manual are strictly prohibited.

● Strictly comply with the safety operation regulations. Keep close attention to the

changing of the working pressure, temperature and working media, etc.

● Disassembling any parts of the HYDROSTIK PRO under pressure is strongly prohibited.

● It is strongly prohibited to use the pressure cartridges beyond the operation conditions.

Содержание HYDROSTIK PRO

Страница 1: ...HYDROSTIK PRO Metal Hydride Canister User s Manual Updated 31 Oct 2012 HYDROSTIK PRO_UM_121031 ...

Страница 2: ...l Storage TRAINING EMERGENCY PROCEDURES IV REQUIREMENTS HYDROSTIK PRO CARTRIDGE PROVIDED BY HORIZON OTHER ITEMS REQUIRED V BEFORE OPERATION CHECKLIST BEFORE OPERATION CHECKLIST DURING OPERATION VI RE FILLING HYDROSTIK PRO CARTRIDGE OPTION I DIRECT CARTRIDGE RE FILLING OPTION II SWAGELOK REFILLING VII MAINTENANCE 1 EMPTY HYDROSTIK PRO Metal Hydride Cartridges 2 FILLED HYDROSTIK PRO Metal Hydride Ca...

Страница 3: ...ifications product appearance or to discontinue products at any time 1 This Manual should be passed on to the end user 2 Read this manual carefully and fully understand how to operate this product before you start operation 3 Horizon Fuel Cell Technologies makes no warranty of any kind with regard to this material but not limited to implied warranties of merchantability for particular purpose 4 Al...

Страница 4: ...o any party for any loss or damage direct or indirect caused by the use or any unpredictable defect of the product 3 Although all efforts have been made to ensure the accuracy and completeness of the information contained in this document Horizon reserves the right to change the information at any time and assumes no liability for its accuracy 2 WARNING A WARNING sign denotes a hazard It calls att...

Страница 5: ...the cartridge to be disassembled Exposure to air will render the hydride material useless and require replacement Materials within the hydride are potentially dangerous The cartridge must be placed horizontally when it is being charged otherwise the cartridge can crack Do not tamper with device Read and understand Operation Instructions Contents are flammable Do not disassemble Avoid contact with ...

Страница 6: ...rature Gas Purity Gas Dew Point Charging Pressure Charging Temperature 300 500ml min based on H cell Discharging Safety Compact size Scalable Reversible Long life Easy handling No extra heat needed Discharging Temperature The storage devices can be discharged and recharged with speed efficiency and control The canisters are robust and are designed to have a long service life Typical Discharging Pe...

Страница 7: ... regulator should not exceed 40 Bar 580PSI to avoid any complications or failures with the cartridges When using a cylinder to refill or activate the cartridge the inlet pressure from the compressed cylinder should be at least 1 5 times that of the outlet pressure Hydrogen Operating Procedures Operating procedures along with instrumentation and control systems shall be evaluated for their capacity...

Страница 8: ...cks during the process Therefore it is highly recommended that the whole operation will be carried out adequate and will follow all instructions provided here Doing so will also maintain the cycle and lifetime of the HYDROSTIK PRO Checklist before operation Do the lab and operation environment comply and consist with all the safety standards regarding the usage of hydrogen and HYDROSTIK PRO Is the...

Страница 9: ... that you read through the instructions without putting the equipment together to familiarize yourself with the process and make sure you have all the correct components It is very important that the connections equipment match as any leakage is very dangerous Option I Direct Cartridge Re Filling 1 Use a wrench to anti clockwise screw securely the dual headed pressure regulator to the pressurized ...

Страница 10: ... stop using this cylinder because the pressure is too low to charge the cartridge Before connecting the HYDROSTIK PRO turn on the dual headed pressure regulator valve clockwise to 1Bar 14 5PSI to release the impure gases out of the tube Repeat this 2 3 times for pure gases used in the next hydrogen charging process 4 Prepare a plastic tub that the metal hydride cartridge can lie in horizontally wi...

Страница 11: ...l moves slowly towards zero If the dial does not move that means the cartridge is fully filled If the dial moves down continuously please turn the headed pressure regulator to 30Bar 435PSI for continuous charging 6 Turn off the dual headed pressure regulator anti clockwise until it is closed At this time the lower pressure meter still indicates the pressure you charged the cartridge Disconnect the...

Страница 12: ...LOK unit Once the nut is fastened do not attempt to disassemble it 2 Reassemble the female and male parts of the SWAGELOK unit Fig 4 5 and connect it to your regulator s hose This hose must be resistant to 40Bar 580PSI of pressure 3 If your regulator is already connected to your pressurized hydrogen cylinder and tested for leaks go directly to step 5 Make sure the hydrogen pressure cylinder valve ...

Страница 13: ...ig 10 This will indicate the internal pressure of the compressed cylinder which should not be more than 200 Bar 2900PSI Fig 11 but above 30 Bar 435 PSI 6 Inspect the connections for leaks by applying some soap water on all connections Fig 12 13 If you notice bubbles appearing please close the cylinder valve stop the procedure and contact your professional suppliers of the pressure regulator and or...

Страница 14: ...O cartridge onto the SWAGELOK Horizon adaptor assembly Fig 15 16 9 Fill the water basin with water ambient temperature This helps the refueling process in two ways 1 To help the absorption of Hydrogen into the metal hydride by keeping the cartridge cool 2 To be able to check for any leakages coming from the cartridge cable or connection points Place the HYDROSTIK PRO connected to the SWAGELOK hose...

Страница 15: ...ading 30Bar 435PSI Wait for 30 minutes Please ensure no bubbles are released inside the water basin during this process If you see bubbles close the pressure cylinder valve stop the process and contact technical support 12 After 30 minutes check if the pressure is below 30 Bar 435PSI If it is continue the refilling process until it reaches a constant pressure of 30Bar 435PSI otherwise unscrew the ...

Страница 16: ...r broken DO NOT store cartridges in direct sunlight Keep it away from fire Keep in a safe place Keep in a dry cool place Keep away from children 2 Filled HYDROSTIK PRO Metal Hydride Cartridges DO NOT try to open the cartridges DO NOT try to repair the cartridges when worn out or broken DO NOT store cartridges in direct sunlight Keep away from fire and in a safe place Keep in a dry cool place Keep ...

Страница 17: ...YDROSTIK PRO Metal Hydride Cartridge outlet please call Horizon Fuel Cell Technologies or use our website I have purchased a HYDROSTIK PRO Metal Hydride Cartridge should I have received a gas pressure regulator of any kind with it No regulators are not included as standard you will need to order those as well Items that are supplied are 1 A HYDROSTIK PRO metal hydride cartridge 2 A Horizon designe...

Страница 18: ...nd should be recycled at the proper locations Can I store HYDROSTIKs in cars parked in full sun HYDROSTIK PRO is advised to be stored in maximum 50C temperatures but cars parked in full sun can reach inside temperatures that exceed 60C HYDROSTIK PRO is still safe at these temperatures however we do not recommend storing HYDROSTIKs in such conditions Where do I recycle a spent or damaged HYDROSTIK ...

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