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R7999A,B CONTROLINKS™ CONTROLLER

65-0238—10

6

actuators track the firing rate input versus the 

programmed profile once the main valve terminal is 

energized.

7.

Lockout State. The R7999 enters this state when critical 

internal faults are detected. The controller retains the 

lockout state via nonvolatile memory. To exit this state, 

press the reset button.

8.

Alarm Initiate State. Essentially an Initiate state, except 

that the alarm terminal is energized. A controller will 

remain in this state as long as the fault exists. The R7999 

will automatically restart once the fault is removed. The 

user may restart the system by pressing the Reset but-

ton. 

Normal operating sequence for the R7999 is: Initiate (ac power 

up or internal or external reset), Standby, Processing Demand 

and Run. The Non-Configured State may also occur. 

An LED status panel provides visual status of the operating 

condition of the R7999 and associated components (see Fig. 

3). Table 4 provides the LED condition and meaning, and 

Table 5 provides the Channel Status LED condition and 

meaning.

At power up, all LED will automatically turn on to verify 

operation.

If all LED remain on, make sure one fuel select input is made.

Fig. 3. LED Status Panel.

Table 3. R7999A,B Maximum Wiring Lengths

a

Use wide straps or brackets to provide minimum length, maximum surface area ground conductors. If a leadwire must be used, 

use 14 AWG copper wire. Make sure that all mechanically tightened joints along the ground path are free of nonconductive coat-

ings and protected against corrosion on mating surfaces.

b

Follow local and NEC 1 codes.

c

Implies no limitations beyond voltage (current times resistance) drop considerations versus wire size constraints.

d

Requires ground shield at controller end. See Fig. 2, 4.

e

Ground shield to digital ground terminal C at controller end and and PC or laptop end.

ALRM

PWR

1 2 3 4

MOTOR

RESET

M16607A

Terminal Name

Wiring Length (Maximum)

Wire Type

Minimum/Maximum 

Wire Size

Ground (G)

Short as possible

a

b

b

Line Power (L1)

No Restriction

c

b

b

Power Supply Neutral L2 (N)

No Restriction

b

b

High Fire (HF)

100 Feet

b

b

Modulate (MOD)

100 Feet

b

b

Low Fire (LF)

100 Feet

b

b

Limit/Ctrl Input (LCI)

No Restriction

b

b

Limit/Ctrl Output (LCO)

No Restriction

b

b

Controller input (CmA+)

Controller input (CmA-)

1000 Feet

d

Belden 9502, 2-conductor, 100% 

shield coverage, 300V 80C (UL 

2464, CSA PCC FT 4) or equivalent.

18 to 24 AWG

Manual Ctrl (MNC)

10 Feet

d

Belden 9502, 2-conductor, 100% 

shield coverage, 300V 80C (UL 

2464, CSA PCC FT 4) or equivalent.

18 to 24 AWG

Fuel 1 Select (FS1)

No Restriction

b

b

Fuel 2 Select (FS2)

No Restriction

b

b

Actuator Interface

(A1, F1-1, F2-1, FG-1)

(A2, F1-2, F2-2, FG-2)

(CW)

(S)

(CCW)

100 Feet

d

Belden 9535, 5-conductor, 100% 

shield coverage, 300V 80C (UL 

2464, CSA PCC FT 4) or equivalent.

18 to 24 AWG

Configurable Sensor (XmA+)

Configurable Sensor (XmA-)

1000 Feet

d

Belden 9535, 2-conductor, 100% 

shield coverage, 300V 80C (UL 

2464, CSA PCC FT 4) or equivalent.

18 to 24 AWG

RS485 DDL Commissioning port

10 Feet

e

18 to 24 AWG

Содержание ControLinks R7999A

Страница 1: ...mable behaviors of all actuators during Purge and Standby Programmable behavior of nonselected fuel actuator Independent lightoff and minimum modulation positions Wide power voltage input range 50 60 Hz two models cover global applications Auto Manual input Manual mode firing rate input Pluggable controller to wiring subbase Multipurpose communications port Field configurable device Integrated boi...

Страница 2: ...t Control OUT LCO R7999A 120 Vac 8 0A run 42A inrush UL R7999A 120 Vac 6 0A run 26A inrush CE R7999B 240 Vac 4 0A run 26A inrush CE Alarm ALR R7999A 120 Vac 1A pilot duty UL R7999A 120 Vac 1 0A at PF 0 4 6A inrush CE R7999B 240 Vac 1 0A At PF 0 4 6A inrush CE High Fire HFP R7999A 120 Vac 1A pilot duty UL R7999A 120 Vac 1A at PF 0 4 6A inrush CE R7999B 240 Vac 1A at PF 0 4 6A inrush CE Light Off Po...

Страница 3: ...9 Wiring Subbase There is no direct wiring to the controller Tables 1 and 2 provide the R7999 input and output terminal descriptions respectively Table 3 provides the R7999 maximum field wiring lengths A block hookup diagram for the ML7999 Actuator is shown in Fig 2 and typical wiring diagrams are shown in Fig 4 5 or 6 Earth Ground Earth ground is required for proper operation of the ControLinks s...

Страница 4: ...13 Line voltage input that signals limits are satisfied and that a demand exists to run the burner Provides power to energize Burner Control Voltage present equates to function selected Feedback Air Damper CW S CCW 17 18 19 Provides position feedback for the Air actuator CW Clockwise rotational endpoint of the feedback potentiometer S Variable resistance signal from potentiometer CCW Counterclockw...

Страница 5: ... position 5 Processing Demand State The R7999 enters this state when the LCI has just become active The R7999 makes sure the firing rate command inputs are valid before advancing to the next state 6 Run State The R7999 enters this state when the LCI input is active The high fire or low fire command from the burner control causes the air actuator and the FGR actuator if configured to drive to the p...

Страница 6: ...r wire Make sure that all mechanically tightened joints along the ground path are free of nonconductive coat ings and protected against corrosion on mating surfaces b Follow local and NEC 1 codes cImplies no limitations beyond voltage current times resistance drop considerations versus wire size constraints dRequires ground shield at controller end See Fig 2 4 e Ground shield to digital ground ter...

Страница 7: ...commended as interface wiring If using a USB port a Keyspan or Belkin USB to RS 485 converter is recommended The R7999 requires the presence of one of the Fuel Select inputs to start communications with the ZM7999 ControLinks Commissioning Software Additional wiring interface requirements include that HF and LF command inputs cannot be activated at the same time NOTE A stack gas analyzer is requir...

Страница 8: ...mV 1 1 1 1 1 1 2 3 4 4 3 2 2 GROUND SHIELD TO SUBBASE EARTH GROUND SCREW ON LOW VOLTAGE SIDE OF SUBBASE FUSE LINE VOLTAGE TO CONTROL SYSTEM WITH TYPE SC15 FUSE OR FUSE LIMIT INPUT WITH TYPE SC5 FUSE RS 485 DDL CONNECTOR IS ON R7999 CONTROLLER MUST USE APPROVED FUEL SELECT SWITCH CENTER OFF POSITION NORMALLY OPEN MOMENTARY SWITCH CONNECTION BETWEEN TERMINALS 35 AND 38 MANUAL FIRING RATE POTENTI0MET...

Страница 9: ... VOLTAGE TO CONTROL SYSTEM WITH TYPE SC15 FUSE OR FUSE LIMIT INPUT WITH TYPE SC5 FUSE RS 485 DDL CONNECTOR IS ON R7999 CONTROLLER MUST USE APPROVED FUEL SELECT SWITCH CENTER OFF POSITION NORMALLY OPEN MOMENTARY SWITCH CONNECTION BETWEEN TERMINALS 35 AND 38 MANUAL FIRING RATE POTENTI0METER CONNECTION BETWEEN TERMINALS 36 AND 38 120 VAC RELAY WITH NORMALLY CLOSED CONTACT WIRED INTO LINE FROM 7800 SU...

Страница 10: ...ING RATE POTENTIOMETER CONNECTION BETWEEN TERMINALS 36 AND 38 AN EXTERNAL LINE VOLTAGE 120 VAC RELAY MUST BE ADDED AND WIRED AS SHOWN IN THE ADJACENT PICTURE THE EXTERNAL RELAY IS REQUIRED TO DELAY THE LFP INPUT TO CONTROLINKS SINCE THE FIREYE CONTROL POWERS BOTH THE LFP AND HFP AT THE SAME TIME CONTROLINKS DOES NOT ALLOW THIS CONDITION REMOVE THE LIMIT OPERATING SWITCHES INPUT FROM THE FIREYE TER...

Страница 11: ...lay test failed Reset controla 24 Internal error Time storage Microprocessor test failure Reset control a 25 Internal error Limited move Actuator moving to a position during commissioning mode Reset control a c Check the feedback pot on the actuator indicated by the LED 26 Internal error Targeted move actuator moving to a position but not getting to the postions Reset control a c Can get this if y...

Страница 12: ...r did not go to its commanded position Check for stuck air actuator and or proper shielding on actuator interface Try changing degree of accuracy to 0 5 degree 71 Verifies that the Air actuator accepted the offline online move counter clock wise and move clock wise commands Furthermore all potentiometer tests must be successfully passed to bring an actuator online Check wiring of actuator verify c...

Страница 13: ...s as described in the ML instructions 4 You can now go back through the commission procedure to set up the new actuator by entering the serial number and establish the end points 5 Once entered you can download the existing curve and verify the curve firing points If the motor had been removed and is now added to the R7999 system the R7999 will lockout because the motor serial numbers won t match ...

Страница 14: ...ter command on the Commission screen to enter the pass word You should be into the setup screen If the R7999 Alarms again you may need to repeat the above steps 5 You cannot enter ControLinks commissioning while it is in Alarm 6 Once you have entered the Commission screen return to the replaced actuator and reconnect the Red connec tor 7 Return to the commissioning process by entering the new actu...

Страница 15: ...R7999A B CONTROLINKS CONTROLLER 15 65 0238 10 ...

Страница 16: ...omation and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2013 Honeywell International Inc 65 0238 10 M S Rev 02 13 Printed in United States ...

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