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R7999A,B CONTROLINKS™ CONTROLLER

7

65-0238—10

Table 4. R7999 Status LED Blink Patterns.

A red LED, normally off, indicates a Lockout State when lit.

Table 5. R7999 Channel Status LED Blink Patterns.

The four amber motor LED provide status for the individual ML7999 Actuators; e.g., Motor 1 LED is Air Actuator Status, Motor 2 

LED is Fuel 1 Actuator Status, Motor 3 LED is Fuel 2 Status, and Motor 4 LED is FGR Actuator Status.

Manual Operation

Place the R7999 in a manual firing rate condition by applying 

line voltage to terminal 4. The R7999 will drive to the desired 

firing rate control position by the value of the resistance set at 

terminal 36/38. A 200-Ohm value equals minimum modulation; 

4500 ohms equals maximum modulation. Linear interpolation 

exists for all other values.

Commissioning Process

The primary tasks to be accomplished by the commissioning 

process are as follows:

1.

Establish the endpoints of each actuator within the 

system.

2.

Establish the purge position.

3.

Establish the lightoff position.

4.

Establish minimum and maximum modulation positions.

5.

Establish a fuel, air, FGR mixture profile for up to 20 

points between the minimum and maximum modulation 

points for each fuel source within the system.

The commissioning process requires either the S7999 

touchscreen display, or the use of the ZM7999 ControLinks™ 

Commissioning Software running on a laptop or PC with a 

minimum operating system of Windows 95. Additional 

minimum requirements include a Pentium® class processor, or 

equivalent, with 16megabytes of RAM and a one gigabyte hard 

drive with 100 megabytes of free hard drive memory. The PC 

or laptop must have a serial or USB port. If using a serial port, 

an RS232-to-RS485 converter (like the QM4520) is required to 

communicate with the R7999. Shielded cable is recommended 

as interface wiring.

If using a USB port, a Keyspan® or Belkin® USB to RS-485 

converter is recommended.

The R7999 requires the presence of one of the Fuel Select 

inputs to start communications with the ZM7999 ControLinks™ 

Commissioning Software. Additional wiring interface 

requirements include that HF and LF command inputs cannot 

be activated at the same time.

NOTE: A stack gas analyzer is required to commission 

the ControLinks™ Control System.

Table 6. RS-485 to R7999 Hookup Data.

Figs. 4 and 6 provide a standard block hookup diagram for the 

R7999 and associated equipment.

Power (Green) LED State

Meaning

Always Off

Control has failed, or has no power.

Always On

Control cannot run or communicate until a critical fault has been corrected. This state occurs at 

each power up or reset. Control is in the Initiate State or Alarm Initiate State or Alarm Hold State. 

Check that only one fuel has been selected, or that HF and LF are not active at the same time. If 

HF and LF are active at the same time, the red LED will also be on.

1 short blink every interval

Control is in Postpurge or Standby State.

2 short blinks every interval

Control is in a low voltage condition.

3 short blinks every interval

Control is in the non-configured state.

4 short blinks every interval

Control is in the commissioning state.

Steady medium blink

Control is in the Run State.

Steady fast blink

Control is in manual mode.

Motor (Amber) LED State

a

Meaning

Always Off

Actuator is not being commanded to move or is not configured.

On

Actuator is in motion.

1 short blink every interval.

Actuator Failure: Failed timing plausibility check.

2 short blinks every interval.

Actuator Failure: Failed actuator ID process.

3 short blinks every interval.

Actuator Failure: Analog/Digital reading of potentiometer out of range.

4 short blinks every interval

Actuator Failure: Potentiometer failure—wiper resistance.

Medium speed blink.

Actuator Warning: Wiper resistance high.

RS-485

Connects to R7999

Data+

A

Data-

B

Ground

C

Содержание ControLinks R7999A

Страница 1: ...mable behaviors of all actuators during Purge and Standby Programmable behavior of nonselected fuel actuator Independent lightoff and minimum modulation positions Wide power voltage input range 50 60 Hz two models cover global applications Auto Manual input Manual mode firing rate input Pluggable controller to wiring subbase Multipurpose communications port Field configurable device Integrated boi...

Страница 2: ...t Control OUT LCO R7999A 120 Vac 8 0A run 42A inrush UL R7999A 120 Vac 6 0A run 26A inrush CE R7999B 240 Vac 4 0A run 26A inrush CE Alarm ALR R7999A 120 Vac 1A pilot duty UL R7999A 120 Vac 1 0A at PF 0 4 6A inrush CE R7999B 240 Vac 1 0A At PF 0 4 6A inrush CE High Fire HFP R7999A 120 Vac 1A pilot duty UL R7999A 120 Vac 1A at PF 0 4 6A inrush CE R7999B 240 Vac 1A at PF 0 4 6A inrush CE Light Off Po...

Страница 3: ...9 Wiring Subbase There is no direct wiring to the controller Tables 1 and 2 provide the R7999 input and output terminal descriptions respectively Table 3 provides the R7999 maximum field wiring lengths A block hookup diagram for the ML7999 Actuator is shown in Fig 2 and typical wiring diagrams are shown in Fig 4 5 or 6 Earth Ground Earth ground is required for proper operation of the ControLinks s...

Страница 4: ...13 Line voltage input that signals limits are satisfied and that a demand exists to run the burner Provides power to energize Burner Control Voltage present equates to function selected Feedback Air Damper CW S CCW 17 18 19 Provides position feedback for the Air actuator CW Clockwise rotational endpoint of the feedback potentiometer S Variable resistance signal from potentiometer CCW Counterclockw...

Страница 5: ... position 5 Processing Demand State The R7999 enters this state when the LCI has just become active The R7999 makes sure the firing rate command inputs are valid before advancing to the next state 6 Run State The R7999 enters this state when the LCI input is active The high fire or low fire command from the burner control causes the air actuator and the FGR actuator if configured to drive to the p...

Страница 6: ...r wire Make sure that all mechanically tightened joints along the ground path are free of nonconductive coat ings and protected against corrosion on mating surfaces b Follow local and NEC 1 codes cImplies no limitations beyond voltage current times resistance drop considerations versus wire size constraints dRequires ground shield at controller end See Fig 2 4 e Ground shield to digital ground ter...

Страница 7: ...commended as interface wiring If using a USB port a Keyspan or Belkin USB to RS 485 converter is recommended The R7999 requires the presence of one of the Fuel Select inputs to start communications with the ZM7999 ControLinks Commissioning Software Additional wiring interface requirements include that HF and LF command inputs cannot be activated at the same time NOTE A stack gas analyzer is requir...

Страница 8: ...mV 1 1 1 1 1 1 2 3 4 4 3 2 2 GROUND SHIELD TO SUBBASE EARTH GROUND SCREW ON LOW VOLTAGE SIDE OF SUBBASE FUSE LINE VOLTAGE TO CONTROL SYSTEM WITH TYPE SC15 FUSE OR FUSE LIMIT INPUT WITH TYPE SC5 FUSE RS 485 DDL CONNECTOR IS ON R7999 CONTROLLER MUST USE APPROVED FUEL SELECT SWITCH CENTER OFF POSITION NORMALLY OPEN MOMENTARY SWITCH CONNECTION BETWEEN TERMINALS 35 AND 38 MANUAL FIRING RATE POTENTI0MET...

Страница 9: ... VOLTAGE TO CONTROL SYSTEM WITH TYPE SC15 FUSE OR FUSE LIMIT INPUT WITH TYPE SC5 FUSE RS 485 DDL CONNECTOR IS ON R7999 CONTROLLER MUST USE APPROVED FUEL SELECT SWITCH CENTER OFF POSITION NORMALLY OPEN MOMENTARY SWITCH CONNECTION BETWEEN TERMINALS 35 AND 38 MANUAL FIRING RATE POTENTI0METER CONNECTION BETWEEN TERMINALS 36 AND 38 120 VAC RELAY WITH NORMALLY CLOSED CONTACT WIRED INTO LINE FROM 7800 SU...

Страница 10: ...ING RATE POTENTIOMETER CONNECTION BETWEEN TERMINALS 36 AND 38 AN EXTERNAL LINE VOLTAGE 120 VAC RELAY MUST BE ADDED AND WIRED AS SHOWN IN THE ADJACENT PICTURE THE EXTERNAL RELAY IS REQUIRED TO DELAY THE LFP INPUT TO CONTROLINKS SINCE THE FIREYE CONTROL POWERS BOTH THE LFP AND HFP AT THE SAME TIME CONTROLINKS DOES NOT ALLOW THIS CONDITION REMOVE THE LIMIT OPERATING SWITCHES INPUT FROM THE FIREYE TER...

Страница 11: ...lay test failed Reset controla 24 Internal error Time storage Microprocessor test failure Reset control a 25 Internal error Limited move Actuator moving to a position during commissioning mode Reset control a c Check the feedback pot on the actuator indicated by the LED 26 Internal error Targeted move actuator moving to a position but not getting to the postions Reset control a c Can get this if y...

Страница 12: ...r did not go to its commanded position Check for stuck air actuator and or proper shielding on actuator interface Try changing degree of accuracy to 0 5 degree 71 Verifies that the Air actuator accepted the offline online move counter clock wise and move clock wise commands Furthermore all potentiometer tests must be successfully passed to bring an actuator online Check wiring of actuator verify c...

Страница 13: ...s as described in the ML instructions 4 You can now go back through the commission procedure to set up the new actuator by entering the serial number and establish the end points 5 Once entered you can download the existing curve and verify the curve firing points If the motor had been removed and is now added to the R7999 system the R7999 will lockout because the motor serial numbers won t match ...

Страница 14: ...ter command on the Commission screen to enter the pass word You should be into the setup screen If the R7999 Alarms again you may need to repeat the above steps 5 You cannot enter ControLinks commissioning while it is in Alarm 6 Once you have entered the Commission screen return to the replaced actuator and reconnect the Red connec tor 7 Return to the commissioning process by entering the new actu...

Страница 15: ...R7999A B CONTROLINKS CONTROLLER 15 65 0238 10 ...

Страница 16: ...omation and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2013 Honeywell International Inc 65 0238 10 M S Rev 02 13 Printed in United States ...

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