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R7999A,B CONTROLINKS™ CONTROLLER

65-0238—10

2

ORDERING INFORMATION

When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the 

TRADELINE® Catalog or price sheets for complete ordering number. If you have additional questions, need further information, 

or would like to comment on our products or services, please write or phone:

1.

Your local Honeywell Environmental and Combustion Controls Sales Office (check white pages of your phone directory).

2.

Honeywell Customer Care

1885 Douglas Drive North

Minneapolis, Minnesota 55422-4386

3.

http://customer.honeywell.com or http://customer.honeywell.ca

International Sales and Service Offices in all principal cities of the world. Manufacturing in Belgium, Canada, China, Czech 

Republic, Germany, Hungary, Italy, Mexico, Netherlands, United Kingdom, and United States.

Safety Features

• Class C operating software system.
• Fail-safe feedback potentiometer circuitry.
• Curve verification algorithms.
• Step size enforcement during commissioning.
• Point plausibility algorithms.
• Password protected.
• Weld-resistant algorithm for LCI-LCO contact set.
• Dual time base.
• Built-in self-test and safety relay circuits.
• Component anti-swap protection.
• Off curve checking algorithm.
• 1 million cycle count.
• 250,000 hour count.

SPECIFICATIONS

Model:

R7999A,B ControLinks™ Controller, consisting of a 

four-channel actuator drive Input/Output (I/O) and 

hardware interface for a variety of burner controllers.

Electrical Ratings:

Input Power:

R7999A: 100 to 120 Vac (+10/-15%), 50/60 Hz (±10%), 

10VA maximum.

R7999B: 200 to 240 Vac (+10/-15%), 50/60 Hz (±10%), 

10VA maximum.

Outputs:

Limit/Control OUT (LCO):

R7999A: 120 Vac, 8.0A run, 42A inrush (UL).

R7999A: 120 Vac, 6.0A run; 26A inrush (CE).

R7999B: 240 Vac, 4.0A run, 26A inrush (CE).

Alarm (ALR):

R7999A: 120 Vac, 1A pilot duty (UL).

R7999A: 120 Vac, 1.0A at PF = 0.4, 6A inrush (CE).

R7999B: 240 Vac, 1.0A At PF = 0.4, 6A inrush (CE).

High Fire (HFP):

R7999A: 120 Vac, 1A pilot duty (UL)

R7999A: 120 Vac, 1A at PF = 0.4, 6A inrush (CE).

R7999B: 240 Vac, 1A at PF = 0.4, 6A inrush (CE).

Light-Off Position:

R7999A: 120 Vac, 1A pilot duty (UL)

R7999A: 120 Vac, 1A at PF = 0.4, 6 A inrush (CE).

R7999B: 240 Vac, 1A at PF = 0.4, 6A inrush (CE).

A-1, F1-1, F2-1, FG-1:

Source: 4.25 to 5.25V minimum at 5 mA 

(counterclockwise [CCW] drive command).

Sinking: 0 to 0.6V maximum at -5 mA 

(Clockwise [CW] drive command).

A-2, F1-2, F2-2, FG-2:

Source: 4.25 to 5.25V minimum at 5 mA 

(Clockwise [CW] drive command).

Sinking: 0 to 0.6V maximum at -5 mA 

(Counterclockwise [CCW] drive command).

Inputs:

Limit/Control In (LCI)

R7999A: 120 Vac, 8A run, 42A inrush (UL).

R7999A: 120 Vac, 6A run, 26A inrush (CE).

R7999B: 240 Vac, 4A run, 26A inrush (CE).

Fuel 1 Select (FS1):

R7999A: 120 Vac at 2 mA (UL/CE).

R7999B: 240 Vac at 2 mA (CE).

Fuel 2 Select (FS2)

R7999A: 120 Vac at 2 mA (UL/CE).

R7999B: 240 Vac at 2 mA (CE).

Remote Reset (RR): 5V at 5 mA.

Feedback Potentiometer input (per channel):

CW: 5 Vdc at 1 mA.

S:  5 Vdc at 1 mA.

CCW: 5 Vdc at 1 mA.

Environmental Ratings:

Temperature Range:

Ambient: -40°F to +140°F (-40°C to +60°C).

Storage: -40°F to +150°F (-40°C to +65°C).

Humidity:

5 to 95 percent relative humidity, noncondensing.

Vibration:

0.0 to 0.5g continuous (V2 level).

Mounting: 

Mounts on Q7999 Universal Wiring Subbase.

Enclosure: 

NEMA1/IP40.

Accessories: 

32002515-001 Three-Pin Electrical Connector 

(RS-485).

DSP3981 Display Toolkit. Can be used for programming 

ControLinks™ as well as monitoring. Includes S7999D 

Touchscreen Display.

DSP3956 Toolkit including ZM7999 commissioning soft-

ware, computer cable, and USB to 485 converter.

Содержание ControLinks R7999A

Страница 1: ...mable behaviors of all actuators during Purge and Standby Programmable behavior of nonselected fuel actuator Independent lightoff and minimum modulation positions Wide power voltage input range 50 60 Hz two models cover global applications Auto Manual input Manual mode firing rate input Pluggable controller to wiring subbase Multipurpose communications port Field configurable device Integrated boi...

Страница 2: ...t Control OUT LCO R7999A 120 Vac 8 0A run 42A inrush UL R7999A 120 Vac 6 0A run 26A inrush CE R7999B 240 Vac 4 0A run 26A inrush CE Alarm ALR R7999A 120 Vac 1A pilot duty UL R7999A 120 Vac 1 0A at PF 0 4 6A inrush CE R7999B 240 Vac 1 0A At PF 0 4 6A inrush CE High Fire HFP R7999A 120 Vac 1A pilot duty UL R7999A 120 Vac 1A at PF 0 4 6A inrush CE R7999B 240 Vac 1A at PF 0 4 6A inrush CE Light Off Po...

Страница 3: ...9 Wiring Subbase There is no direct wiring to the controller Tables 1 and 2 provide the R7999 input and output terminal descriptions respectively Table 3 provides the R7999 maximum field wiring lengths A block hookup diagram for the ML7999 Actuator is shown in Fig 2 and typical wiring diagrams are shown in Fig 4 5 or 6 Earth Ground Earth ground is required for proper operation of the ControLinks s...

Страница 4: ...13 Line voltage input that signals limits are satisfied and that a demand exists to run the burner Provides power to energize Burner Control Voltage present equates to function selected Feedback Air Damper CW S CCW 17 18 19 Provides position feedback for the Air actuator CW Clockwise rotational endpoint of the feedback potentiometer S Variable resistance signal from potentiometer CCW Counterclockw...

Страница 5: ... position 5 Processing Demand State The R7999 enters this state when the LCI has just become active The R7999 makes sure the firing rate command inputs are valid before advancing to the next state 6 Run State The R7999 enters this state when the LCI input is active The high fire or low fire command from the burner control causes the air actuator and the FGR actuator if configured to drive to the p...

Страница 6: ...r wire Make sure that all mechanically tightened joints along the ground path are free of nonconductive coat ings and protected against corrosion on mating surfaces b Follow local and NEC 1 codes cImplies no limitations beyond voltage current times resistance drop considerations versus wire size constraints dRequires ground shield at controller end See Fig 2 4 e Ground shield to digital ground ter...

Страница 7: ...commended as interface wiring If using a USB port a Keyspan or Belkin USB to RS 485 converter is recommended The R7999 requires the presence of one of the Fuel Select inputs to start communications with the ZM7999 ControLinks Commissioning Software Additional wiring interface requirements include that HF and LF command inputs cannot be activated at the same time NOTE A stack gas analyzer is requir...

Страница 8: ...mV 1 1 1 1 1 1 2 3 4 4 3 2 2 GROUND SHIELD TO SUBBASE EARTH GROUND SCREW ON LOW VOLTAGE SIDE OF SUBBASE FUSE LINE VOLTAGE TO CONTROL SYSTEM WITH TYPE SC15 FUSE OR FUSE LIMIT INPUT WITH TYPE SC5 FUSE RS 485 DDL CONNECTOR IS ON R7999 CONTROLLER MUST USE APPROVED FUEL SELECT SWITCH CENTER OFF POSITION NORMALLY OPEN MOMENTARY SWITCH CONNECTION BETWEEN TERMINALS 35 AND 38 MANUAL FIRING RATE POTENTI0MET...

Страница 9: ... VOLTAGE TO CONTROL SYSTEM WITH TYPE SC15 FUSE OR FUSE LIMIT INPUT WITH TYPE SC5 FUSE RS 485 DDL CONNECTOR IS ON R7999 CONTROLLER MUST USE APPROVED FUEL SELECT SWITCH CENTER OFF POSITION NORMALLY OPEN MOMENTARY SWITCH CONNECTION BETWEEN TERMINALS 35 AND 38 MANUAL FIRING RATE POTENTI0METER CONNECTION BETWEEN TERMINALS 36 AND 38 120 VAC RELAY WITH NORMALLY CLOSED CONTACT WIRED INTO LINE FROM 7800 SU...

Страница 10: ...ING RATE POTENTIOMETER CONNECTION BETWEEN TERMINALS 36 AND 38 AN EXTERNAL LINE VOLTAGE 120 VAC RELAY MUST BE ADDED AND WIRED AS SHOWN IN THE ADJACENT PICTURE THE EXTERNAL RELAY IS REQUIRED TO DELAY THE LFP INPUT TO CONTROLINKS SINCE THE FIREYE CONTROL POWERS BOTH THE LFP AND HFP AT THE SAME TIME CONTROLINKS DOES NOT ALLOW THIS CONDITION REMOVE THE LIMIT OPERATING SWITCHES INPUT FROM THE FIREYE TER...

Страница 11: ...lay test failed Reset controla 24 Internal error Time storage Microprocessor test failure Reset control a 25 Internal error Limited move Actuator moving to a position during commissioning mode Reset control a c Check the feedback pot on the actuator indicated by the LED 26 Internal error Targeted move actuator moving to a position but not getting to the postions Reset control a c Can get this if y...

Страница 12: ...r did not go to its commanded position Check for stuck air actuator and or proper shielding on actuator interface Try changing degree of accuracy to 0 5 degree 71 Verifies that the Air actuator accepted the offline online move counter clock wise and move clock wise commands Furthermore all potentiometer tests must be successfully passed to bring an actuator online Check wiring of actuator verify c...

Страница 13: ...s as described in the ML instructions 4 You can now go back through the commission procedure to set up the new actuator by entering the serial number and establish the end points 5 Once entered you can download the existing curve and verify the curve firing points If the motor had been removed and is now added to the R7999 system the R7999 will lockout because the motor serial numbers won t match ...

Страница 14: ...ter command on the Commission screen to enter the pass word You should be into the setup screen If the R7999 Alarms again you may need to repeat the above steps 5 You cannot enter ControLinks commissioning while it is in Alarm 6 Once you have entered the Commission screen return to the replaced actuator and reconnect the Red connec tor 7 Return to the commissioning process by entering the new actu...

Страница 15: ...R7999A B CONTROLINKS CONTROLLER 15 65 0238 10 ...

Страница 16: ...omation and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2013 Honeywell International Inc 65 0238 10 M S Rev 02 13 Printed in United States ...

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