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R7999A,B CONTROLINKS™ CONTROLLER

3

65-0238—10

Dimensions: 

See Fig. 1.

Fig. 1. Approximate dimensions of R7999

 ControLinks™ Controller in in. (mm).

Weight: 

12oz (0.35 kg).

Approvals:

Underwriters Laboratories Inc. cULus: Component 

Recognized; File Number MH17367.

CE.

CSD-1 and NFPA: Acceptable.

Required Components:

Q7999 Universal Mounting Subbase.

ML7999 Universal Parallel Positioning Actuators (quantity 

as required by application).

ZM7999 ControLinks™ Software Configuration Tool or S7999 

Touchscreen Display.

INSTALLATION

When Installing This Product...

1.

Read these instructions carefully. Failure to follow 

them could damage the product or cause a hazardous 

condition.

2.

Check the ratings given in the instructions and on the 

product to make sure the product is suitable for your 

application.

3.

Installer must be a trained, experienced service techni-

cian.

4.

After installation is complete, check out product 

operation as provided in these instructions.

WARNING

Electrical Shock Hazard.

Can cause serious injury or death.

Disconnect power supply before installation.More than 

one disconnect can be required to remove line voltage 

power completely.

Location

Mount the R7999 on a Q7999 Universal Wiring Subbase. The 

subbase is secured to a panel by four number 8 screws. 

Secure the R7999 to the subbase by tightening the two captive 

screws.

WIRING

All wiring for the R7999 is connected to the Q7999 Wiring 

Subbase. There is no direct wiring to the controller. Tables 1 

and 2 provide the R7999 input and output terminal 

descriptions, respectively. Table 3 provides the R7999 

maximum field wiring lengths. A block hookup diagram for the 

ML7999 Actuator is shown in Fig. 2 and typical wiring diagrams 

are shown in Fig. 4, 5, or 6.

Earth Ground

Earth ground is required for proper operation of the 

ControLinks™ system. Earth ground provides a connection 

between the subbase and the control panel of the equipment. 

The earth ground must be capable of conducting enough 

current to blow the fuse or breaker in the event of an internal 

short. 

1.

Use wide straps or brackets to provide minimum length, 

maximum surface area ground conductors. If a leadwire 

must be used, use 14 AWG copper wire.

2.

Make sure that mechanically tightened joints along the 

ground path are free of nonconductive coatings and 

protected against corrosion on mating surfaces.

Shield Ground

Connect the shield ground of the ML7999 Actuator(s), Remote 

Reset, Manual Potentiometer, Controller 4-to-20 mA and 

Auxiliary 4-to-20 mA inputs to the earth ground strip 

provided in the Q7999 Universal Subbase. Connect the shield 

at the controller end only (See Fig. 2).

Fig. 2. R7999/ML7999 hookup block diagram.

1-15/16

(48)

5-3/16

(131)

7-3/16

(182)

2-13/16

(71)

3 (76)

INSTALLED

ON Q7999

M16548C

R7999

Q7999

DDL PORT (RS485).

1

1

GND

L2 L1

DR1

DR2
CW

S

CCW

L2
L1

ML7999

R7999

M16469C

1/2 IN. MAXIMUM

TERMINATE WIRE SHIELD AT THE CONTROLLER (R7999).

SEE FIGURE 4, 5, OR 6 FOR ACTUATOR WIRING.

RUN LOW AND LINE VOLTAGE IN SEPARATE CONDUIT.

1

2

1

2

G

3

3

Содержание ControLinks R7999A

Страница 1: ...mable behaviors of all actuators during Purge and Standby Programmable behavior of nonselected fuel actuator Independent lightoff and minimum modulation positions Wide power voltage input range 50 60 Hz two models cover global applications Auto Manual input Manual mode firing rate input Pluggable controller to wiring subbase Multipurpose communications port Field configurable device Integrated boi...

Страница 2: ...t Control OUT LCO R7999A 120 Vac 8 0A run 42A inrush UL R7999A 120 Vac 6 0A run 26A inrush CE R7999B 240 Vac 4 0A run 26A inrush CE Alarm ALR R7999A 120 Vac 1A pilot duty UL R7999A 120 Vac 1 0A at PF 0 4 6A inrush CE R7999B 240 Vac 1 0A At PF 0 4 6A inrush CE High Fire HFP R7999A 120 Vac 1A pilot duty UL R7999A 120 Vac 1A at PF 0 4 6A inrush CE R7999B 240 Vac 1A at PF 0 4 6A inrush CE Light Off Po...

Страница 3: ...9 Wiring Subbase There is no direct wiring to the controller Tables 1 and 2 provide the R7999 input and output terminal descriptions respectively Table 3 provides the R7999 maximum field wiring lengths A block hookup diagram for the ML7999 Actuator is shown in Fig 2 and typical wiring diagrams are shown in Fig 4 5 or 6 Earth Ground Earth ground is required for proper operation of the ControLinks s...

Страница 4: ...13 Line voltage input that signals limits are satisfied and that a demand exists to run the burner Provides power to energize Burner Control Voltage present equates to function selected Feedback Air Damper CW S CCW 17 18 19 Provides position feedback for the Air actuator CW Clockwise rotational endpoint of the feedback potentiometer S Variable resistance signal from potentiometer CCW Counterclockw...

Страница 5: ... position 5 Processing Demand State The R7999 enters this state when the LCI has just become active The R7999 makes sure the firing rate command inputs are valid before advancing to the next state 6 Run State The R7999 enters this state when the LCI input is active The high fire or low fire command from the burner control causes the air actuator and the FGR actuator if configured to drive to the p...

Страница 6: ...r wire Make sure that all mechanically tightened joints along the ground path are free of nonconductive coat ings and protected against corrosion on mating surfaces b Follow local and NEC 1 codes cImplies no limitations beyond voltage current times resistance drop considerations versus wire size constraints dRequires ground shield at controller end See Fig 2 4 e Ground shield to digital ground ter...

Страница 7: ...commended as interface wiring If using a USB port a Keyspan or Belkin USB to RS 485 converter is recommended The R7999 requires the presence of one of the Fuel Select inputs to start communications with the ZM7999 ControLinks Commissioning Software Additional wiring interface requirements include that HF and LF command inputs cannot be activated at the same time NOTE A stack gas analyzer is requir...

Страница 8: ...mV 1 1 1 1 1 1 2 3 4 4 3 2 2 GROUND SHIELD TO SUBBASE EARTH GROUND SCREW ON LOW VOLTAGE SIDE OF SUBBASE FUSE LINE VOLTAGE TO CONTROL SYSTEM WITH TYPE SC15 FUSE OR FUSE LIMIT INPUT WITH TYPE SC5 FUSE RS 485 DDL CONNECTOR IS ON R7999 CONTROLLER MUST USE APPROVED FUEL SELECT SWITCH CENTER OFF POSITION NORMALLY OPEN MOMENTARY SWITCH CONNECTION BETWEEN TERMINALS 35 AND 38 MANUAL FIRING RATE POTENTI0MET...

Страница 9: ... VOLTAGE TO CONTROL SYSTEM WITH TYPE SC15 FUSE OR FUSE LIMIT INPUT WITH TYPE SC5 FUSE RS 485 DDL CONNECTOR IS ON R7999 CONTROLLER MUST USE APPROVED FUEL SELECT SWITCH CENTER OFF POSITION NORMALLY OPEN MOMENTARY SWITCH CONNECTION BETWEEN TERMINALS 35 AND 38 MANUAL FIRING RATE POTENTI0METER CONNECTION BETWEEN TERMINALS 36 AND 38 120 VAC RELAY WITH NORMALLY CLOSED CONTACT WIRED INTO LINE FROM 7800 SU...

Страница 10: ...ING RATE POTENTIOMETER CONNECTION BETWEEN TERMINALS 36 AND 38 AN EXTERNAL LINE VOLTAGE 120 VAC RELAY MUST BE ADDED AND WIRED AS SHOWN IN THE ADJACENT PICTURE THE EXTERNAL RELAY IS REQUIRED TO DELAY THE LFP INPUT TO CONTROLINKS SINCE THE FIREYE CONTROL POWERS BOTH THE LFP AND HFP AT THE SAME TIME CONTROLINKS DOES NOT ALLOW THIS CONDITION REMOVE THE LIMIT OPERATING SWITCHES INPUT FROM THE FIREYE TER...

Страница 11: ...lay test failed Reset controla 24 Internal error Time storage Microprocessor test failure Reset control a 25 Internal error Limited move Actuator moving to a position during commissioning mode Reset control a c Check the feedback pot on the actuator indicated by the LED 26 Internal error Targeted move actuator moving to a position but not getting to the postions Reset control a c Can get this if y...

Страница 12: ...r did not go to its commanded position Check for stuck air actuator and or proper shielding on actuator interface Try changing degree of accuracy to 0 5 degree 71 Verifies that the Air actuator accepted the offline online move counter clock wise and move clock wise commands Furthermore all potentiometer tests must be successfully passed to bring an actuator online Check wiring of actuator verify c...

Страница 13: ...s as described in the ML instructions 4 You can now go back through the commission procedure to set up the new actuator by entering the serial number and establish the end points 5 Once entered you can download the existing curve and verify the curve firing points If the motor had been removed and is now added to the R7999 system the R7999 will lockout because the motor serial numbers won t match ...

Страница 14: ...ter command on the Commission screen to enter the pass word You should be into the setup screen If the R7999 Alarms again you may need to repeat the above steps 5 You cannot enter ControLinks commissioning while it is in Alarm 6 Once you have entered the Commission screen return to the replaced actuator and reconnect the Red connec tor 7 Return to the commissioning process by entering the new actu...

Страница 15: ...R7999A B CONTROLINKS CONTROLLER 15 65 0238 10 ...

Страница 16: ...omation and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com U S Registered Trademark 2013 Honeywell International Inc 65 0238 10 M S Rev 02 13 Printed in United States ...

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