'61HN252' by American Honda Motor Co. - Page 271 of 540
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
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3/9/2008 11:02 PM
[2005-2008] [TRX500 FA/FGA]
FRONT WHEEL/SUSPENSION/STEERING
SERVICE INFORMATION
GENERAL
·
A jack or other support is required to support the vehicle.
·
Adjust toe whenever the tie-rod, knuckle or steering shaft are replaced or removed
(page 3-26).
·
Do not twist or bend the brake hose and pipe when serving.
·
Use genuine Honda replacement bolts and nuts for all suspension pivots and mounting points.
·
Refer to
16-3
for brake system information.
·
Refer to
22-10
for handlebar switch inspection.
SPECIFICATIONS
ITEM
STANDARD
SERVICE LIMIT
Minimum tire tread depth
4.0 mm (0.16
in)
25 kPa (0.25 kgf/cm
2
, 3.6 psi)
Cold tire pressure
Standard
22 kPa (0.22 kgf/cm
2
, 3.2 psi)
Minimum
28 kPa (0.28 kgf/cm
2
, 4.0 psi)
Maximum
25 kPa (0.25 kgf/cm
2
, 3.6 psi)
With cargo
Tie-rod distance between the ball joints
387 mm (15.2 in)
Toe-out: 30 ± 15 mm (1 - 3/16 ± 9/16 in)
Toe
Suspension spring pre-load adjuster standard position
Position 2
(CM type only)
TORQUE VALUES
Handlebar lower holder nut
39 N·m (4.0 kgf·m, 29 lbf·ft)
Lock nut: replace with a new one
Front wheel nut
64 N·m (6.5 kgf·m, 47 lbf·ft)
Front wheel hub nut
78 N·m (8.0 kgf·m, 58 lbf·ft)
Castle nut
Front brake disc bolt
42 N·m (4.3 kgf·m, 31 lbf·ft)
ALOC bolt: replace with a new one
Shock absorber mounting nut
44 N·m (4.5 kgf·m, 33 lbf·ft)
Lock nut: replace with a new one
Upper arm pivot nut
44 N·m (4.5 kgf·m, 33 lbf·ft)
Lock nut: replace with a new one
Lower arm pivot nut
44 N·m (4.5 kgf·m, 33 lbf·ft)
Lock nut: replace with a new one
Upper and lower arm ball joint nut
54 N·m (5.5 kgf·m, 40 lbf·ft)
Castle nut
Brake hose clamp bolt
12 N·m (1.2 kgf·m, 9 lbf·ft)
Tie-rod ball joint nut
54 N·m (5.5 kgf·m, 40 lbf·ft)
Lock nut: replace with a new one
Assist headlight case mounting nut
25 N·m (2.6 kgf·m, 19 lbf·ft)
Steering shaft end nut
108 N·m (11.0 kgf·m, 80 lbf·ft)
Lock nut: replace with a new one
Steering shaft holder bolt
32 N·m (3.3 kgf·m, 24 lbf·ft)
14-3
