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DKS 504 Vario | Version 1.03

Safety

- Do not expose the power tool to rain or moisture. 

The penetration of water into a power tool increa

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ses the risk of electric shock.

- Never change the power plug in any way. Do not 

use adapter plugs with grounded power tools.

- When operating a power tool outdoors, use an ex

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tension cord that is suitable for outdoor use. The 
use of a cable suitable for outdoor use reduces the 
risk of electric shock.

- Never use the cable to carry or pull the power tool. 

Keep the cable away from heat, oil, sharp edges or 
moving parts. Damaged or entangled cables in

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crease the risk of electric shock.

- Do not use a power tool when you are tired or un

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der the influence of drugs, alcohol or medication. A 
moment of carelessness when operating power 
tools can cause injury.

- Keep the right balance and the right balance at all 

times. This allows better control of the power tool in 
unexpected situations.

- Do not wear loose clothing or jewelry. Keep hair, 

clothing and gloves away from moving parts. 
Loose clothing, jewelry or long hair can get caught 
in moving parts.

- Use safety equipment. Always wear eye protection. 

Safety equipment such as dust mask, non-slip 
safety shoes, hard hat or hearing protector, which 
are used for suitable conditions.

- Wear safety goggles to protect against flying wood 

chips and sawdust. In many cases, a full shield 
provides even better protection.

- Wear a dust mask to protect your lungs from toxic 

sawdust.

- Certain types of wood and wood products produce 

harmful dust emissions when processed. Only use 
your machine in a well-ventilated area and use a 
suction device.

- Avoid accidentally starting the device. Make sure 

that the switch is in the off position before connec

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ting the device.

- The scroll saw must be firmly bolted to a work

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bench. If the saw moves during certain operations, 
secure the workbench to the floor.

- This scroll saw is intended for indoor use only.

- Do not cut pieces of material that are too small to 

be held by hand.

- Before switching on the saw, empty the worktable 

of all objects except the workpiece (tools, waste, 
rulers, etc.).

- Remove all adjustment keys before turning on the 

power tool. A wrench or key attached to a rotating 
part of the power tool may cause injury.

- Make sure that the teeth of the blades point down 

to the table and that the blade tension is adjusted 
correctly.

- Do not cut the workpiece too fast. Only feed as fast 

as the blade cuts.

- Keep your fingers away from the blade. Use a push 

stick as you approach the end of the cut.

- Be careful when cutting a workpiece that is irregu

-

lar in cross section. For example, molded parts 
must lie flat on the table and must not be "defor

-

med" when cutting.

- Turn off the saw and make sure that the saw blade 

has come to a complete stop before removing saw

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dust or debris from the table or moving away from 
the work area.

- Remove the workpiece to be machined only after 

the saw blade has come to a complete standstill.

-  Make sure there are no nails or foreign objects in 

the part to be sawn.

- To avoid injury and damage to the unit, do not cut 

multiple workpieces at once.

-  Be especially careful with very large, small or irre

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gularly shaped workpieces.

- Disconnect the power plug from the mains before 

any adjustments or maintenance.

- DO NOT operate the machine with the saw blade 

guard removed.

- Be sure to use the correct blade size and type for 

the material.

- Use ONLY approved replacement saw blades. 

Contact your HOLZSTAR dealer. Using inferior 
blades can increase the risk of injury.

- Only have your power tool repaired by qualified 

service personnel, using only identical replace

-

ment parts. This ensures that the safety of the po

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wer tool is maintained.

- When connecting the accessory, make sure that 

you disconnect it from the saw after use. If the ac

-

cessories are not disconnected, there is a risk of 
misplacement by turning the tool.

Содержание 5902504

Страница 1: ...DKS 504 Vario Instruction Manual DKS 504 V ARIO JIG SAW DKS 504 Vario ...

Страница 2: ...nical Data 7 4 1 Table 7 4 2 Type plate 8 5 Transport packaging storage 8 5 1 Transport 8 5 2 Packaging 8 5 3 Storage 8 6 Description of the machine 8 6 1 Illustration 8 6 2 Scope of supply 8 6 3 Strokes and saw blade selection 9 6 4 Optional accessories 9 7 Installation 9 7 1 Requirements for the place of installation 9 7 2 Setting up the JIG SAW 9 7 3 Selection of the correct saw blade 10 7 4 In...

Страница 3: ...nces you make during application of the machine as these may be valuable for product improvements 1 3 Disclaimer All data in this operation manual has been compiled on the basis of the state of the art valid standards and gui delines as well as our many years of expertise and expe rience The manufacturer shall not be liable for damage in the following cases Failure to comply with the operation man...

Страница 4: ...rovide staff with the required pro tective equipment and wearing the required protec tive equipment shall be mandatory Operators shall also be responsible for maintaining the machine in a technically perfect condition For this rea son the following shall apply Operators shall make sure that the maintenance in tervals described in these operating instructions are complied with Operators shall regul...

Страница 5: ...ty labels on the Jig Saw The following safety labels and instructions are attached to the Jig Saw s Fig 1 and must be observed Fig 1 Safety labels If safety labels on the machine are damaged or missing this can cause errors personal injury and material da mage The safety symbols attached to the machine must not be removed Damaged safety symbols must be re placed immediately As soon as the signs ar...

Страница 6: ...ons secure the workbench to the floor This scroll saw is intended for indoor use only Do not cut pieces of material that are too small to be held by hand Before switching on the saw empty the worktable of all objects except the workpiece tools waste rulers etc Remove all adjustment keys before turning on the power tool A wrench or key attached to a rotating part of the power tool may cause injury ...

Страница 7: ... starting temperature Noise and vibration The effect of noise can cause hearing loss Minimize noise and vibration Use only flawless devices Clean and service the device regularly Adapt the method of operation to the device Do not overload the device If necessary have the device checked Turn off the power when not in use DANGER Certain types of wood and wood products produce harmful dust emissions ...

Страница 8: ...ls have to be delivered to a recycling station of the re sponsible dumping company 5 3 Storage The Jig Saw must be stored thoroughly cleaned in a dry clean and frost free environment Cover the machine with a protective tarpaulin 6 Description of the machine 6 1 Illustration The illustrations in these operating instructions serve the general comprehension and may deviate from the actual type Fig 3 ...

Страница 9: ...w blades 135 x 6 0 x 0 4mm Item number 5911661 Tool set 103 part in wooden case Item number 5912504 7 Installation 7 1 Requirements for the place of installation Remove the jig saw from its packaging and remove any protective film Do not set up or operate the machine in a damp or wet environment The humidity should not ex ceed 60 and the measured room temperature should be between 0 C and 40 C The...

Страница 10: ...th pieces that are less than 25 mm thick If you are cutting workpieces that are thicker than 25 mm you must insert the blade into the workpiece very slowly Be especially careful not to bend or twist the blade when cutting 7 4 Inserting Pinless Blades The adapter allows you to use saw blades with no loca ting pins at both ends Step 1 Switch off the machine and disconnect the power plug from the soc...

Страница 11: ...ith the clamping screw 11 Step 2 Slide the saw blade guard 10 onto the work piece hold down 9 Step 3 Guide the screw through the hole of the work piece holder 9 and the saw blade guard 10 and screw tight Step 4 With the clamping screw 11 the saw blade gu ard can be fixed together with the workpiece hol der at different heights Install the saw blade Step 1 Turn off the power and disconnect the powe...

Страница 12: ... holderfar away and upwards 7 8 Align saw blade and saw table Step 1 Turn off the power and disconnect the power plug from the power outlet Step 2 Loosen the clamping screw of the workpiece holder and push the workpiece holder upwards Then tigh ten the clamping screw Fig 14 Position workpiece hold down Step 3 Release the table lock knob Fig 15 and tilt the table until it is approximately at right ...

Страница 13: ...ents and lead to serious injuries DANGER All work on the electrical installation may only be car ried out by a qualified electrician DANGER Danger of electrocution Contact with live components may cause mortal dan ger Switched on electrical components can cause uncontrolled movements and lead to serious injuries Disconnect the power before starting any adjust ments to the machine WARNING Risk of i...

Страница 14: ...ep 6 Adjust the position of the workpiece hold down blower and lighting The blower is preset to direct the air to the most effective point on the cut line Make sure the pressure plate is set to secure the workpiece and direct air onto the cutting surface Fig 17 Adjust the sawdust blower Step 7 Connect exhaust eg vacuum cleaner to exhaust and switch on Step 8 Switch on the saw by pressing the green...

Страница 15: ...e from the table 8 3 Cutting serveral workpieces The scroll saw can be used to cut several identical sha pes Several workpieces can be stacked on top of each other and must be secured together prior to cutting The stacked parts must be attached to each other so that they can be handled as a single workpiece on the table 8 4 Connecting a separate tool Step 1 Turn off the power and disconnect the po...

Страница 16: ...rking on fragile model parts A high speed is suitable for operation on hardwo ods metals and glass eg As carving milling mol ding cutting and drilling Only put the hand tool out of hand as soon as the tool stops turning Disconnect the separate tool immediately after use from the scroll saw otherwise injury to the opera tor 9 Care maintenance and overhaul re pair NOTE First insert the shaft of the ...

Страница 17: ...e bearings with oil after 10 hours of opera tion After every 50 hours of operation or squeaking from the bearings oil as follows Step 1 Turn off the unit and disconnect it from the power supply Step 2 Turn the saw on its side Step 3 Pry off the rubber caps that cover the pivot axes Step 4 Spray a small amount of SAE 20 oil around the shaft end and bearing Step 5 Let the oil soak in this condition ...

Страница 18: ...s and components Step 3 Guide the machine components and operating materials to the appropriate disposal routes 11 2 Disposal of electrical devices Electrical devices include numerous recyclable materials as well as environmentally hazardous components These components must be disposed of separately and professionally In case of doubt please contact your mu nicipal waste management company For the...

Страница 19: ...stomer service Indicate the following basic information for spare part or ders Type of device Serial number Position number Quantity Year of manufacture Required mode of dispatch mail freight sea air express Address of dispatch Spare part orders which do not include the above indi cations may not be taken into consideration If the indica tions regarding the mode of dispatch are missing the product...

Страница 20: ... parts drawing DKS 504 Vario The following drawing are intended to help in case of service to identify necessary spare parts To order send a copy of the parts drawing with marked components to your dealer Fig 26 Spare parts drawing JIG SAW DKS 504 Vario ...

Страница 21: ...Electrical Wiring Diagram DKS 504 Vario Version 1 03 21 13 Electrical Wiring Diagram Fig 27 Electrical Wiring Diagram DKS 504 Vario ...

Страница 22: ...61029 1 2000 A11 A12 Safety of transportable motor operated electric tools Part 1 General requirements EN 55014 1 2017 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 1 Emission EN 55014 2 2015 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 2 Immunity Product family standard...

Страница 23: ...Notes DKS 504 Vario Version 1 03 23 15 Notes ...

Страница 24: ...www holzstar de ...

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