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Care, maintenance and overhaul/re-pair

DKS 504 Vario | Version 1.03

17

9.1 Care after working

Step 1: Disconnect the power plug from the power outlet.

Step 2: Empty and clean the suction device.

Step 3: Clean the machine from chips and sawdust with 

compressed air (Attention: wear safety goggles 
and a dust mask!) And / or with a brush or a dry 
cloth.

Step 4: Periodically clean the unit with a dry cloth and 

mild detergent.

Step 5: Spray or oil all unpainted metal surfaces with a 

little anti-rust spray.

Step 6: Lubricate the bearings of the pulleys regularly, 

but at the latest after about 25-30 operating 
hours, with a high-quality engine grease.

Step 7: Check the power cord regularly for damage. If 

the cable is damaged, have it replaced by a qua

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lified technician.

9.2 Maintenance and repair

Maintenance and repair work may only be carried out by 
qualified personnel.

If the JIG SAW does not work properly, contact a dealer 
or our customer service. The contact details can be 
found in chapter 1.2 Customer Service.

All protective and safety equipment must be reinstalled 
immediately after repair and maintenance work has been 
completed.

Extraction device

Check daily the extraction device on the sufficient func-
tion. If the extraction device does not work or is re-
stricted, it must be restored. Only then can the Jig Saw 
be put into operation.

Lubrication

Lubricate the bearings with oil after 10 hours of opera

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tion. After every 50 hours of operation or squeaking from 
the bearings, oil as follows:

Step 1: Turn off the unit and disconnect it from the power 

supply.

Step 2: Turn the saw on its side.

Step 3: Pry off the rubber caps that cover the pivot axes.

Step 4: Spray a small amount of SAE 20 oil around the 

shaft end and bearing.

Step 5: Let the oil soak in this condition overnight. The 

next day repeat the above procedure for the op

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posite side of the saw.

Carbon brushes 

Your saw has externally accessible carbon brushes that 
should be checked regularly for wear. 

Step 1: Using a flat-head screwdriver, remove the cap of 

the upper brush assembly on top of the motor.

Step 2: Carefully pry the brush assembly out with a small 

screwdriver.

Step 3: The second carbon brush is accessible through 

the access opening on the bottom of the motor. 
Remove this in the same way. If one of the brus

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hes is shorter than 6 mm, replace both brushes 
in pairs.

Step 4: Make sure the brush cap is properly positioned 

(straight). Only tighten the carbon brush cap with 
a hand screwdriver. Do not overdo it!

 

Fig. 23: Change the Carbon brushes

Drive belt

To change the drive belt, proceed as follows:

Use protective gloves!

NOTE!

Never use strong detergents for all cleaning work. 
This can lead to damage or destruction of the device. 

DANGER!

Do not remove chips with bare hands. You can suffer 
a cut injury through chips and tools!

DANGER!

Turn off the saw and disconnect it from the power sup

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ply. The carbon brushes may only be replaced by a 
qualified electrician!

Содержание 5902504

Страница 1: ...DKS 504 Vario Instruction Manual DKS 504 V ARIO JIG SAW DKS 504 Vario ...

Страница 2: ...nical Data 7 4 1 Table 7 4 2 Type plate 8 5 Transport packaging storage 8 5 1 Transport 8 5 2 Packaging 8 5 3 Storage 8 6 Description of the machine 8 6 1 Illustration 8 6 2 Scope of supply 8 6 3 Strokes and saw blade selection 9 6 4 Optional accessories 9 7 Installation 9 7 1 Requirements for the place of installation 9 7 2 Setting up the JIG SAW 9 7 3 Selection of the correct saw blade 10 7 4 In...

Страница 3: ...nces you make during application of the machine as these may be valuable for product improvements 1 3 Disclaimer All data in this operation manual has been compiled on the basis of the state of the art valid standards and gui delines as well as our many years of expertise and expe rience The manufacturer shall not be liable for damage in the following cases Failure to comply with the operation man...

Страница 4: ...rovide staff with the required pro tective equipment and wearing the required protec tive equipment shall be mandatory Operators shall also be responsible for maintaining the machine in a technically perfect condition For this rea son the following shall apply Operators shall make sure that the maintenance in tervals described in these operating instructions are complied with Operators shall regul...

Страница 5: ...ty labels on the Jig Saw The following safety labels and instructions are attached to the Jig Saw s Fig 1 and must be observed Fig 1 Safety labels If safety labels on the machine are damaged or missing this can cause errors personal injury and material da mage The safety symbols attached to the machine must not be removed Damaged safety symbols must be re placed immediately As soon as the signs ar...

Страница 6: ...ons secure the workbench to the floor This scroll saw is intended for indoor use only Do not cut pieces of material that are too small to be held by hand Before switching on the saw empty the worktable of all objects except the workpiece tools waste rulers etc Remove all adjustment keys before turning on the power tool A wrench or key attached to a rotating part of the power tool may cause injury ...

Страница 7: ... starting temperature Noise and vibration The effect of noise can cause hearing loss Minimize noise and vibration Use only flawless devices Clean and service the device regularly Adapt the method of operation to the device Do not overload the device If necessary have the device checked Turn off the power when not in use DANGER Certain types of wood and wood products produce harmful dust emissions ...

Страница 8: ...ls have to be delivered to a recycling station of the re sponsible dumping company 5 3 Storage The Jig Saw must be stored thoroughly cleaned in a dry clean and frost free environment Cover the machine with a protective tarpaulin 6 Description of the machine 6 1 Illustration The illustrations in these operating instructions serve the general comprehension and may deviate from the actual type Fig 3 ...

Страница 9: ...w blades 135 x 6 0 x 0 4mm Item number 5911661 Tool set 103 part in wooden case Item number 5912504 7 Installation 7 1 Requirements for the place of installation Remove the jig saw from its packaging and remove any protective film Do not set up or operate the machine in a damp or wet environment The humidity should not ex ceed 60 and the measured room temperature should be between 0 C and 40 C The...

Страница 10: ...th pieces that are less than 25 mm thick If you are cutting workpieces that are thicker than 25 mm you must insert the blade into the workpiece very slowly Be especially careful not to bend or twist the blade when cutting 7 4 Inserting Pinless Blades The adapter allows you to use saw blades with no loca ting pins at both ends Step 1 Switch off the machine and disconnect the power plug from the soc...

Страница 11: ...ith the clamping screw 11 Step 2 Slide the saw blade guard 10 onto the work piece hold down 9 Step 3 Guide the screw through the hole of the work piece holder 9 and the saw blade guard 10 and screw tight Step 4 With the clamping screw 11 the saw blade gu ard can be fixed together with the workpiece hol der at different heights Install the saw blade Step 1 Turn off the power and disconnect the powe...

Страница 12: ... holderfar away and upwards 7 8 Align saw blade and saw table Step 1 Turn off the power and disconnect the power plug from the power outlet Step 2 Loosen the clamping screw of the workpiece holder and push the workpiece holder upwards Then tigh ten the clamping screw Fig 14 Position workpiece hold down Step 3 Release the table lock knob Fig 15 and tilt the table until it is approximately at right ...

Страница 13: ...ents and lead to serious injuries DANGER All work on the electrical installation may only be car ried out by a qualified electrician DANGER Danger of electrocution Contact with live components may cause mortal dan ger Switched on electrical components can cause uncontrolled movements and lead to serious injuries Disconnect the power before starting any adjust ments to the machine WARNING Risk of i...

Страница 14: ...ep 6 Adjust the position of the workpiece hold down blower and lighting The blower is preset to direct the air to the most effective point on the cut line Make sure the pressure plate is set to secure the workpiece and direct air onto the cutting surface Fig 17 Adjust the sawdust blower Step 7 Connect exhaust eg vacuum cleaner to exhaust and switch on Step 8 Switch on the saw by pressing the green...

Страница 15: ...e from the table 8 3 Cutting serveral workpieces The scroll saw can be used to cut several identical sha pes Several workpieces can be stacked on top of each other and must be secured together prior to cutting The stacked parts must be attached to each other so that they can be handled as a single workpiece on the table 8 4 Connecting a separate tool Step 1 Turn off the power and disconnect the po...

Страница 16: ...rking on fragile model parts A high speed is suitable for operation on hardwo ods metals and glass eg As carving milling mol ding cutting and drilling Only put the hand tool out of hand as soon as the tool stops turning Disconnect the separate tool immediately after use from the scroll saw otherwise injury to the opera tor 9 Care maintenance and overhaul re pair NOTE First insert the shaft of the ...

Страница 17: ...e bearings with oil after 10 hours of opera tion After every 50 hours of operation or squeaking from the bearings oil as follows Step 1 Turn off the unit and disconnect it from the power supply Step 2 Turn the saw on its side Step 3 Pry off the rubber caps that cover the pivot axes Step 4 Spray a small amount of SAE 20 oil around the shaft end and bearing Step 5 Let the oil soak in this condition ...

Страница 18: ...s and components Step 3 Guide the machine components and operating materials to the appropriate disposal routes 11 2 Disposal of electrical devices Electrical devices include numerous recyclable materials as well as environmentally hazardous components These components must be disposed of separately and professionally In case of doubt please contact your mu nicipal waste management company For the...

Страница 19: ...stomer service Indicate the following basic information for spare part or ders Type of device Serial number Position number Quantity Year of manufacture Required mode of dispatch mail freight sea air express Address of dispatch Spare part orders which do not include the above indi cations may not be taken into consideration If the indica tions regarding the mode of dispatch are missing the product...

Страница 20: ... parts drawing DKS 504 Vario The following drawing are intended to help in case of service to identify necessary spare parts To order send a copy of the parts drawing with marked components to your dealer Fig 26 Spare parts drawing JIG SAW DKS 504 Vario ...

Страница 21: ...Electrical Wiring Diagram DKS 504 Vario Version 1 03 21 13 Electrical Wiring Diagram Fig 27 Electrical Wiring Diagram DKS 504 Vario ...

Страница 22: ...61029 1 2000 A11 A12 Safety of transportable motor operated electric tools Part 1 General requirements EN 55014 1 2017 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 1 Emission EN 55014 2 2015 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 2 Immunity Product family standard...

Страница 23: ...Notes DKS 504 Vario Version 1 03 23 15 Notes ...

Страница 24: ...www holzstar de ...

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