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Section 5 - Maintaining the CFR 651

Replace Carriage Bolts at the Base of Mount

218065C

7. Route the belt onto the drivebox sheave,

flail drum sheave and the tensioner.

8. Replace the drivebox mount bolts (1) and

fasten with the locknuts.

9. Adjust the tension on the belt by following

the instructions above.

10.

Replace the drive shield

Check the Fluid Level in the Gearbox

Check the oil fluid level by removing the
oil level plug (1) in the center of the
gearbox.

The oil should be at the level of the
plug.

If oil needs to be added, add through
the plug (2) on the top of the gearbox.

Use gear oil Grade 80W90 that
meets or exceeds API service
classification GL-4.

Annually change the oil in the
gearbox. (See Gearbox Oil Changing
Procedures in this Section.)

Check Gearbox Oil Level

213026C

Page 5-8

Содержание Bale Pro CFR651

Страница 1: ...O p e r a t o r s M a n u a l E12033V3_A Bale Pro Complete Feed Ration CFR651...

Страница 2: ...t 2018 by Highline Manufacturing Ltd All rights reserved The content of this manual was based on the most current information available as of the date of copyright It is the policy of Highline Manufac...

Страница 3: ...ation of your Complete Feed Ration 651 CFR 651 In the manual you will find safety procedures maintenance routines and detailed operational instructions If you find that you require information not cov...

Страница 4: ...level of the lower discharge door 4 Verify the position of the lower discharge door 5 Remove material around the feeder chain bearings 5 Check condition and tension of flail drum drive belt 6 Adjust t...

Страница 5: ...bber into the tabs and fasten 3 Place the jack onto the hitch 4 Remove the driveline from the tractor PTO shaft 4 Disconnect the safety chain 4 Disconnect the hitch 4 Relieve the pressure on the hydra...

Страница 6: ...deflector door allows the processed material to be laid down into a feed bunk windrow or spread to different distances The Complete Feed Ration 651 has the option of adding a Feed Chopper for additio...

Страница 7: ...This Page Left Blank...

Страница 8: ...ial number plate attached to the tub wall of the Complete Feed Ration 651 It is important to record the serial number for proof of ownership and for any service or maintenance assistance Serial Number...

Страница 9: ...Operating and Maintenance information presented in this manual Do not operate or allow someone to operate this equipment until this information has been reviewed This information should be reviewed b...

Страница 10: ...uation that if not avoided WILL result in DEATH OR SERIOUS INJURY The color is Red with White lettering Indicates a potentially hazardous situation that if not avoided COULD result in DEATH OR SERIOUS...

Страница 11: ...s concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine 3 The CFR 651 shall not be operated without all the guards in place SAFET...

Страница 12: ...HILE FLAIL DRUM IS ROTATING Contact with rotating parts can cause serious injury or death Before removing the side panels Turn off the tractor and remove key Wait for all rotating parts to stop Ensure...

Страница 13: ...he discharge area can cause serious injury or death Do not operate within 100 ft 30m of any person Keep all shields and guards in place ENSURE SLOW MOVING VEHICLE SIGN IS IN PLACE Ensure the Slow Movi...

Страница 14: ...important information Allow only responsible properly instructed individuals to operate and service the machine Failure to follow the instructions and safety messages in this manual and on the decals...

Страница 15: ...ious injury or death Relieve pressure on hydraulic system before repairing adjusting or disconnecting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hand...

Страница 16: ...RE USING TWINE CUTTER Lock forks in the upright position before going under the raised forks Lock the flail drum to ensure no movement of the flail drum will occur while cutting twine or netwrap SHUTD...

Страница 17: ...Section 1 Safety 216197 SAFETY DECAL LOCATIONS Page 1 10...

Страница 18: ...ansport on public roads with bales in the processor tub Do not transport on public roads with a bale loaded on the forks Check with local traffic regulations to transport on public roads Stay away fro...

Страница 19: ...ot attempt to operate the CFR 651 at a different PTO speed Note Do not use PTO adapters PTO adapters will cause a driveline failure and possible tractor damage Your CFR 651 warranty will also be inval...

Страница 20: ...ty chain Ensure the safety chain rating is equal or greater than the gross weight of the loaded CFR 651 Route the safety chain around the lower safety chain bolt 1 Attach the chain to a secure locatio...

Страница 21: ...pes easily and that the shields are in good condition and rotate freely Lift the tractor PTO shield Support the driveline pull back on the yoke collar align the splines by rotating the CFR 651 driveli...

Страница 22: ...preference Route the hoses so they do not interfere with moving parts 10 Connect the lights Connect the light plug into the appropriate tractor receptacle Ensure the light cable does not interfere wi...

Страница 23: ...Loosen the u bolts 1 that hold the axle tubes in place Slide the axle to achieve the desired wheel stance setting Note Maximum axle extension is 14 355 mm Axles may bend if extended beyond this amoun...

Страница 24: ...draulic circuit through an electric solenoid Move the electric selector valve so the hydraulic flow goes to the door cylinder 17 Install the discharge deflector door transport lock Rotate the short li...

Страница 25: ...e 20 Transport Do not transport on public roads with bales in the processor tub Do not transport on public roads with a bale loaded on the forks Do not transport on public roads with the forks in the...

Страница 26: ...Ensure that the Slow Moving Vehicle SMV sign is clean and visible Shut down the tractor completely and set the parking brake Disconnect the PTO from the tractor before doing any work near the flail dr...

Страница 27: ...rly See Section 5 Maintaining the CFR 651 for flail replacement information Replace the flails in pairs Replace on opposite sides of the drum to maintain drum balance Check the condition of the flail...

Страница 28: ...der chain hydraulic motor to ensure the chain bars rotate freely 9 Check the tension of the feeder chain Shut down the tractor completely and set the parking brake Disconnect the PTO from the tractor...

Страница 29: ...er Present The lower discharge door adjustment handle 1 is located on the rear tub wall There are 3 door positions The lowest position is often used for wet material or for a shorter throw distance Th...

Страница 30: ...up around the feeder chain bearings These are accessed from the tub sidewalls Remove material from the upper feeder chain bearing Remove material from around the lower feeder chain bearing Remove mat...

Страница 31: ...swing out of the way Check the condition of the drive belt Check the tension of the drive belt The tensioner should be set to the 25 degree mark For the procedures to adjust the tension of the drive...

Страница 32: ...against the brace 1 For bales 5 feet 1 5 m in diameter Place both fork outer u bolts against the inside of the brace 2 For bales 4 feet 1 2 m in diameter Place both outer u bolts 3 a distance of 6 15...

Страница 33: ...ssure on hydraulic system before repairing adjusting or disconnecting Visually inspect all the hydraulic hoses and fittings See Section 5 Maintaining the CFR 651 for conditions indicating that replace...

Страница 34: ...spindle plate 19 Remove any twine that is built up around the axle spindle and hub Be careful to not damage the bearing grease seal while removing twine 20 Ensure the driveline shields are in place an...

Страница 35: ...e the drum lock pin into the storage holder on the outside of the drive shield Fasten with the clip pin 22 Remove the fork cylinder lock and fasten onto the storage tab Note The forks may need to be r...

Страница 36: ...lock is to be stored in the hole in the Grain Tank support 23 Remove the 2 nuts and washers 2 from the rubber panel 24 If the rubber deflector is going to be used in processing material remove the rub...

Страница 37: ...ted by the hydraulic cylinder Note The cylinder may need to be moved with the hydraulics to remove the weight of the door from the lock 26 Lubricate all grease fittings and check the fluid level in al...

Страница 38: ...and set the parking brake Disconnect the PTO from the tractor before doing any work near the flail drum Do not remove the side panels while flail drum is rotating Contact with rotating flail drum will...

Страница 39: ...e path with the tub opening 1 6 Place the flail drum lock pin 2 into the tube on the front tub wall Allow the lock pin to slid into the processing chamber Manually rotate the flail drum until the lock...

Страница 40: ...ade 9 Remove the twine cutter from the storage position The twine cutter is located on the rear of the bale tub 10 Insert the twine cutter with blade up Insert the twine cutter into the guide at the r...

Страница 41: ...m Remove the drum lock pin from the flail drum drive plate tube 1 Note Failure to unlock the flail drum will result in damage to the machine during start up Place the drum lock pin into the storage ho...

Страница 42: ...netwrap or twine from the flail drum 15 Replace the flail drum access panels Fasten in place with the panel pins 1 Secure with the clip pins 16 Remove the fork lock from the hydraulic cylinder and pl...

Страница 43: ...Section 3 Preparing the CFR 651 This Page Left Blank Page 3 18...

Страница 44: ...ting flail drum will cause serious injury or death Note Use caution if entering the tub with a bale in it even after all rotation has stopped The bale is unstable Stay back from an operating machine w...

Страница 45: ...t the guard rods The amount of contact between the bale and the flails is determined by the guard rod setting There are five guard rod settings Pull the handle out of the handle lock Raise or lower th...

Страница 46: ...chain revolutions per minute Chain Speeds Faster feeder chain speeds at the same aggression level setting will result in a faster discharge of material Slower feeder chain speeds at the same aggressi...

Страница 47: ...electric selector valve so the hydraulic flow goes to the door cylinder Raised material will be spread out over a wide area such as for bedding materials Place the rubber deflector into the tabs on th...

Страница 48: ...al or medium throw distance The highest position is often used for dry material longer throw and also for bunk feeding Snap the handle into a slot 2 Note When a Feed Chopper is present there are other...

Страница 49: ...completely under the bale Raise the forks enough to lift the bale off the ground Note If a bale is frozen to the ground dislodge it by rocking the machine to impact the bale and loosen it Note Flail d...

Страница 50: ...the PTO to engage the flail drum Stay clear from discharge side when PTO is engaged Do not operate within 100 ft 30m of any person Discharged material or objects leaving the discharge area can cause s...

Страница 51: ...other causes of the vibration 9 Adjust the feeder chain speed and direction If loose material builds up near the top of the bale in the tub slow down the feeder chain to allow the flail drum to proces...

Страница 52: ...ed Move the discharge rate lever Higher Number more material discharged Lower Number less material discharged 11 Re adjust the level of the lower discharge door if needed Snap the handle into a slot 2...

Страница 53: ...damage by pushing the PTO into the tractor or into the drivebox or downward onto the PTO shaft breaking it off 14 Making turns Do not make turns sharper than 80 Angles greater than 80 can result in da...

Страница 54: ...I Grade 2 grease Every 8 Hours PTO Lubricate 5 points on the PTO every 8 hours 1 point each constant velocity joint Continued angled operation will require lubrication every 4 hours 1 point on each jo...

Страница 55: ...ricate 1 point on the lower feeder chain bearing on the outside rear of the tub Note When the Feed Chopper is present refer to the Feed Chopper Operator s manual Maintaining the Feed Chopper for infor...

Страница 56: ...rs Visually Inspect Hydraulic Hoses Fittings Shut down the machine and replace the hydraulic hose assembly if any of the following conditions exist Fitting slippage on hose Damaged cracked cut or abra...

Страница 57: ...adjustment nut 3 to change the chain tension Stand in the tub and hold the center of one of the feeder bars Lift the bar The bottom of the bar should be 1 from the plastic slider Verify the adjustment...

Страница 58: ...t the Belt Tension Loosen the top nut 1 Place a socket wrench onto the nut 3 on the tension adjustment arm Take up the tension of the belt when the lower nut is loosened Loosen the lower nut that is w...

Страница 59: ...the lower nut that is within the curved adjustment arc 2 Remove the drive belt from the tension pulley Move the anti rotation bolt 4 into one of the other holes in the mount bracket Tighten in place R...

Страница 60: ...nts on the machine To change the drive belt 1 Remove the drive shield 2 Loosen the belt tensioner nut and rotate the tensionser to loosen the belt See information above for procedures 3 Remove 2 of 3...

Страница 61: ...ns above 10 Replace the drive shield Check the Fluid Level in the Gearbox Check the oil fluid level by removing the oil level plug 1 in the center of the gearbox The oil should be at the level of the...

Страница 62: ...ng servicing 1 Drain the oil from the gearbox Remove the drain plug on the bottom of the gearbox 1 Catch the oil in a container Allow the oil to drain completely from the gearbox 2 Replace the drain p...

Страница 63: ...the nut 4 and bolt 5 that holds the flail 3 to the drum 1 2 Remove the pipe 2 inside the flail This pipe will be used again 3 Remove the flail that is on the opposite side of the flail drum Note To m...

Страница 64: ...ire Pressure Fill the tires to 24 psi 165 kPa Transport speed should not exceed 25 mph 40 kmh When replacing the tires refer to the Specification Section for the size and type of tires Axles Check tha...

Страница 65: ...ining the CFR 651 Remove any twine that is built up around the axle spindle and hub Be careful to not damage the grease seal on the bearing while removing twine Remove Twine From the Spindle and Hub 2...

Страница 66: ...or coating to prevent weathering Do not enter the tub while the feeder chains are moving Injury and possible entrapment could occur from moving feeder chains Stop the tractor and remove the key Discon...

Страница 67: ...the lock pin down firmly to ensure it is fully engaged into the flail drum 6 Remove any material that has built up around the feeder chain bearings Remove any material from the upper feeder chain bear...

Страница 68: ...oor cylinder will be linked to the bale lift hydraulic circuit through an electric solenoid Move the electric selector valve so the hydraulic flow goes to the door cylinder 9 Install the discharge def...

Страница 69: ...rted by the jack 12 Remove the driveline from the tractor PTO shaft Rest the driveline in the drive holder 13 Disconnect the safety chain from the tractor if present 14 Disconnect the hitch from the t...

Страница 70: ...to keep them off the ground and clean 18 Place the driveline into the driveline support 19 Change the oil in the gearbox See Section 5 for the oil changing procedures Fill the gearbox to the oil level...

Страница 71: ...Section 6 Storing the CFR 651 This Page Left Blank Page 6 6...

Страница 72: ...ht to pull bale into tub Ensure forks are fully lowered prior to backing into the bale to prevent stabbing the bale The bale wrap would then prevent the bale from falling into the tub Bale falls throu...

Страница 73: ...drive line Drive belt slipping Adjust drive belt tension Feeder chain not turning Tractor selective control valve not supplying enough hydraulic flow Increase the flow rate at the tractor selective c...

Страница 74: ...loaded 1870 lbs 848 kg CFR With Feed ChopperTM Weight 6141 lbs 2786 kg Tongue weight Unloaded 2050 lbs 930 kg CFR With MGISTM Weight 6181 lb 2804 kg Tongue weight Unloaded 2190 lbs 993 kg CFR With Fee...

Страница 75: ...Section 8 Specifications Tires 16 5LX 16 1 ANS Inflate to 24 psi Gearbox Oil Capacity 300 ml Page 8 2...

Страница 76: ...APPLY TO 1 Any defect which was caused in Highline s sole judgement by other than normal use and service of the Equipment or by any of the following a accident b misuse or negligence c overloading d o...

Страница 77: ...period will receive the balance of the one year New Equipment Limited Warranty Replacement parts after the original machine warranty are warranted to be free from defects of material for ninety 90 day...

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