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Use only OEM replacement parts or approved supplies.  A par  al list of replacements parts is included below.  Contact your 
High Valley dealer or High Valley Stoves customer service for addi  onal informa  on about replacement parts.

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Part Number

Nomenclature

Part Number

Nomenclature

CATPRO

Cataly  c Probe Thermometer

BLO2500

Blower, 200 CFM, Model 2500

CATUNI

Cataly  c Element, Model 2500 

(2 required)

SWI3SPD

Switch, Blower, 3-speed, Model 2500

CATHOU

Cataly  c Housing, Model 2500

SWITHERM

Switch, Thermal-Disk,  110°F On / 90°F O

ff

 

GSKCAT

Gasket for 2 Cataly  c Elements

 (approx. 4 

Ō

 .)

SWITOG

Switch, Toggle, Blower On/O

ff

 

GLS2500

Glass, Ceramic with Gasket, Model 2500

POWCOR

Power Cord, Blower, All Models

GLSBAY

Glass, Ceramic, Bay Window, 

(Sold as each)

FLUCOL-8

Flue Collar, 8”, Model 2500

GLSHAR

Retainer Clips & Screws for Ceramic Glass

FLUCOL-86

Flue Collar, 8” to 6” Reducer, Model 2500

GSKGLS

Gasket, Fiberglass Tape, Glass, 1/8” x 1”

HANDOR

Door Handle 

(spring not included)

GSKDOR

Gasket, Door, 5/8” with RTV Silicone

SPRDOR

Spring, Door Handle, Painted

FIRBRK

Firebrick, Replacement 

(individual brick)

SPRBYP

Spring, Cataly  c Bypass Handle, Painted

FIRBRK2500

Firebrick Set, Complete, Model 2500

PAINTSTOVE

Paint, Spray Can, Hi-Temp, Black

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 Your High Valley wood heater has been painted with high temperature stove paint at the factory.  Over   me 

the paint may lighten in color with heat exposure or need touch-up.  Stove Bright brand #1900 Sa  n Black spray paint is com-
pa  ble with the standard black OEM paint.  If you chose an op  onal Burnished 

fi

 nish contact your dealer for touch-up paint.

It is no doubt imprac  cal to move the wood heater outside for pain  ng.  Open windows and doors for good ven  la  on before 
applying paint indoors.  Protect all exposed surfaces and furnishings with drop cloths and/or plas  c shee  ng.  Mask any areas 
not to be painted, including trim and ceramic glass.  Apply light coats and follow all instruc  ons and precau  ons on the spray 
can.  Allow the stove paint to dry thoroughly before ligh  ng a 

fi

 re.  The fresh high-temperature paint produces an acrid odor 

as it cures which may be irrita  ng to suscep  ble individuals.  Open windows and doors as needed for good ven  la  on during 
the curing process.  If you are at all uncomfortable with pain  ng indoors, contact your dealer for advice or assistance.

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  A Convec  on Blower is standard on the Model 2500.  The blower is shipped sepa-

rately to prevent damage.  Installa  on instruc  ons are on 

Page 10

.  The Convec  on Blower is equipped with a 3-speed Switch, 

a Thermosta  c Switch (also known as a Thermal-disk or Snap-disk) to turn the blower on and o

ff

  automa  cally based on tem-

perature, and a Toggle Switch that allows the operator to choose between automa  c and manual on/o

ff

  control.

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  The Power Cord is pre-wired to exit the le   side of the Convec  on Blower Cover.  The Power Cord can be 

rerouted to exit on the right side of the Cover if a power outlet is more readily available on the right side of the installa  on.  If 
you are uncomfortable moving the Power Cord, request that your dealer perform this step for you.

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 In the event of a power outage you may wish to use your Model 2500 as a primary heat source.  If the 

power outage is an  cipated to last more than a very short   me, it is recommended that the Convec  on Blower be removed to 
allow natural convec  on to 

fl

 ow around the wood heater and deliver heated air.  Con  nuing to use the heater with an inopera-

 ve Convec  on Blower may damage or shorten the life of the blower motor.  

Unplug the power cord

 and follow the direc  ons 

below to remove the Convec  on Blower temporarily.  Use cau  on when disconnec  ng wiring and handling the blower cover.

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If the Convec  on Blower is to be disconnected for 

service or replacement, use the wiring diagram at right to ensure that 
the wiring is reconnected correctly to the blower and components.

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 Unplug the power cord

 

before removing the blower cover.  Use a 3/8" socket, nut driver, or 
wrench to remove the four (4) bolts securing the Convec  on Blower 
Cover.  

Support the cover while removing the bolts.

  Wiring is a  ached 

to the switches mounted on the cover.  Swing the blower cover out of 
the way temporarily, or unplug the switch wiring to remove the cover.

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:

  If the blower, thermal-disk, or a switch, fails to op-

erate properly, contact your High Valley dealer for service or to obtain  
OEM replacement parts.  Do not operate the Model 2500 for extended 
periods with an inopera  ve Convec  on Blower.

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  The Convec  on Blower motor and bearings do not require lubrica  on.  Adding addi-

 onal lubricant will a   ract dust and may shorten the life of the motor.  Check the blower impeller at least annually (more o  en 

as necessary) for any build-up of household dust, pet hair, or the like.  Some buildup is normal and will reduce air 

fl

 ow through 

the impeller.  With the 

power cord unplugged

 vacuum the blower impeller using a brush a  achment.  It may be necessary to 

remove the blower using a 3/8" socket, nut driver, or wrench.  To make cleaning easier, unplug the blower motor wires from 
the switch wiring.  A so   brush, such as an old paint brush or toothbrush, can be used to reach dust buildup inside the impel-
ler.  Take care to not dislodge balancing weights (if any) from the impeller.  Reinstall the Convec  on Blower and   ghten the 
bolts securely.  Reconnect the motor wires and reinstall the cover.  Tighten all bolts securely to minimize vibra  on.

Содержание 2500

Страница 1: ...ou if you are required to obtain a permit before installa on Failure to follow these instrucƟons can result in property damage bodily injury or even death Owner s Manual Safety Installa on Opera on Maintenance Guidelines INSTALLER Leave this manual with the individual s responsible for opera ng this wood heater OPERATOR The Owner s Manual contains important safety opera ng and maintenance informa ...

Страница 2: ...al remains Salt water dri wood or other previously salt water saturated materials Unseasoned wood or Paper products cardboard plywood or par cleboard The prohibi on against burning these ma terials does not prohibit the use of fire starters made from paper cardboard saw dust wax and similar substances for the purpose of star ng a fire in an affected wood heater Burning these materials may result in...

Страница 3: ...rtant safety no ces and informa on may be repeated a number of mes The repe on is inten onal in an effort to reinforce safety instruc ons and to place them in context U S EPA E S T I P 2 G S I S P Page 4 I P P 5 C P P 6 C R G P 7 C C T D P 8 M 2500 F S C P 9 P I A P 10 F W H I P 11 F W H C C P 12 M 2500 M F I P 13 F I D S I P 14 P O A P 15 M 2500 F C P 15 O G P 16 17 T I P 18 C I T I P 19 C C R C P...

Страница 4: ...ese or other flammable liquids near a wood heater could cause a fire DO NOT BURN GARBAGE OR FLAMMABLE FLU IDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL Cord wood is the only fuel approved for use in this wood heater DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE DO NOT CONNECT A WOOD HEATER TO OR USE IN CONJUNCTION WITH ANY AIR DISTRI BUTION DUCTWORK UNLESS SPECIFICALLY APPROV...

Страница 5: ...number would depend on the size and layout of the home Installing your wood heater in an uninsulated basement is not recommended Much of the heat produced will be lost to the uninsulated walls of the basement Never cut holes or vents in a ceiling floor in an a empt to get warm air to rise to the rooms above You will be compromising a firebreak in your home and could should a fire ensue jeopardize ...

Страница 6: ...flue of the Model 2500 and can be an acceptable op on assuming that the masonry chimney provides adequate dra The cross sec onal area of an 8 round flue is 50 sq in Area πr2 or A π42 or A 3 14 X 16 where Pi 3 1416 The cross sec onal area of an 8 square masonry flue le is 64 sq in However masonry chimneys commonly have 8 x 12 96 sq in or even 12 x 12 144 sq in flue les which would be two 2X to thre...

Страница 7: ...ges roof flashings chimney caps etc must be installed exactly to the manufacturer s instructions Installation specification and clearances may vary from manufacturer to manufacturer and must be carefully adhered to according to the individual manufacturer s instructions If a new masonry chimney is to be constructed the use of a professional masonry contractor is strongly recommended Specialized kn...

Страница 8: ...s bles by a minimum of 6 inches 152mm of glass fiber insula on Opening shall be covered and thimble supported with a sheet steel support minimum 24 gauge 0 024 inch 0 61mm in thickness Supports shall be securely fastened to wall surfaces on all sides and shall be sized to fit and hold chimney sec on Fasteners used to secure chimney sec on shall not penetrate chimney flue liner Solid insulated list...

Страница 9: ...L 1618 Type 2 R 0 45 3 8 Asbestos Millboard or Equivalent with k 0 84 NOTE Clearances to combus ble materials may be reduced using shielding methods as described in the current edi on of NFPA 211 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances Any reduc on of clearances must be approved by the local Authority Having Jurisdic on M 2500 F S C M 2500 L M 2500 P Model 2500 Ove...

Страница 10: ...aler has the material handling equipment and experience to handle the weight of the Model 2500 Laying the Model 2500 on its back to install the legs is not recommended Leg breakage can occur as the assembled wood heater is being pped upright If you opt for this method remove the firebricks that line the firebox before pping the body Carefully li the body onto sturdy blocks or jacks capable of supp...

Страница 11: ...c on and allow final posi oning of the wood heater Remove the cardboard before ligh ng the first fire in the wood heater The wood heater should be centered on the chimney if possible to allow for the shortest and most direct connec on The wood heater does not necessarily need to be centered on the floor protec on as long as the minimum side protec on requirement 8 is met An asymmetrical installa o...

Страница 12: ...ctly under the chimney pipe if possible All Clearances to combus bles must be maintained Confirm that any ceiling support roof support fire stops insula on shields etc are installed cor rectly and match the brand of Type HT 2100 chim ney being used If the wood heater must be offset from the chim ney opening use 15 or 45 pipe elbows to make correc ons for the offset Crimped connector pipe ends must p...

Страница 13: ... nector installa on Ovalized connector pipe is available to fit through the damper opening and stainless steel damper adapter kits are available to seal the damper opening Save the damper plate and all parts If the insert is removed in the future the fireplace can be returned to working order Use only liner materials listed to appropriate UL standards and carefully follow all instruc ons provided ...

Страница 14: ...ound Remove the paper tape and adhere the gaske ng to the inside surface of the flanges facing the Insert body Start the four pressure screws into the tabs in the Surround Do not let the cap screw threads project through the tabs to prevent marring the Model 2500 Insert finish Check that the Insert is centered side to side in the fireplace open ing The front edge of the Insert top should be no mor...

Страница 15: ...rning wood heater Thermal shock could break the ceramic glass exacerbat ing the problem Hot steam could increase the risk of burns or scalding ALWAYS USE SAFE BURNING PRACTICES B S W F O This wood heater is designed and approved for the burn ing of cord wood fuel only Never burn any type of coal in this heater Burning any type of fuel other than cord wood in this wood heater is against all safety ...

Страница 16: ...seems uncontrollable consult your dealer A hand damper installed in the connector pipe will allow for manual control under high dra condi ons CAUTION Before ligh ng your cataly c equipped wood heater please read and or re read the safety informa on on Pages 2 4 15 and elsewhere throughout this man ual Ensure that the wood heater has been installed accord ing to the instruc ons given in this manual...

Страница 17: ...cial vacuums equipped with heat resistant filters and designed for ash clean up and removal are available through your dealer S O The amount and density of smoke com ing from the chimney is a visual indicator of how cleanly the wood heater is burning Develop a habit of checking the smoke opacity regularly and at various stages of combus on With experience a quick glance can confirm proper op era o...

Страница 18: ...rding to the guidelines on Page 16 17 You must develop and use good wood burning habits always open the Bypass Damper and Air Controls before opening the Loading Door and always open the Loading Door slowly to avoid pulling smoke from the firebox into the home A modern wood heater properly installed and connected to a good chimney which provides adequate dra should not leak smoke into the home Air...

Страница 19: ... on the probe is normal and does not affect the performance of the thermometer If you do choose to clean the probe stove glass cleaner made for dissolving creosote on ceramic glass should be used to gently wipe the probe C T The cataly c combustor technology used in the Model 2500 is similar in many ways to the cata ly c converters used on automobiles equipped with internal combus on engines Both u...

Страница 20: ...pt to remove the combustors from the housing at this stage Make a careful visual inspec on of the cataly c combustors Ash and soot residue on the combustors is normal and it can be gently removed with a so paint brush and or a vacuum cleaner with a so brush a achment With the loose ash removed con nue to inspect the cataly c combustor elements If only normal ash and soot accumula on are observed f...

Страница 21: ...s fallen out of the combustor F I Flame impingement occurs when open flame penetrates the cataly c combustors The Cataly c Combustor Housing is designed to minimize flame impingement by shielding the combustors from open flame S ll if the firebox is overloaded with wood and a roaring fire is established strong dra can suck flames into the combustor P S Aggressive cleaning with s ff brushes or hard ...

Страница 22: ...move the hinge pins and set them aside Lay the Loading Door face down on a well padded work surface Allow the Door Handle to hang over the edge of the table Remove the eight 8 screws and retainer clips Wearing gloves remove any remaining pieces of ceramic Place the replacement ceramic glass on a clean sec on of the pad ded work area Remove a short sec on of the paper backing that covers the gas ke...

Страница 23: ...turn the blower on and off automa cally based on tem perature and a Toggle Switch that allows the operator to choose between automa c and manual on off control P C The Power Cord is pre wired to exit the le side of the Convec on Blower Cover The Power Cord can be rerouted to exit on the right side of the Cover if a power outlet is more readily available on the right side of the installa on If you ar...

Страница 24: ...e 9 months for so woods and up to 24 months for hard woods to air dry thoroughly C Clean efficient combus on in your wood heater depends on burning well seasoned good quality fuel Buying seasoned wood in the burning season is ex pensive and o en disappoin ng The best advice is to get green wood in early spring and air dry it yourself If you don t cut your own wood find a reputable reliable wood sell...

Страница 25: ...18 the Standard for Wall Protectors Floor Protectors and Hearth Extensions was adopted as a standard in 2011 UL 1618 categorizes floor and wall protectors as Type 1 or Type 2 protec on A seemingly minor change in UL 1618 calls for the actual thermal proper es of floor protec on to be speci fied in R value in place of k value In fact that change makes it one step simpler to calculate thermal protec...

Страница 26: ... of corrosive fuel etc Damage caused by unauthorized modifica on use or repair Damage caused by the use of non High Valley spare parts or accessories Damage caused by lack of regular maintenance and cleaning by the owner as outlined in the Opera ng Instruc ons or due to negligence or carelessness Damage caused by misuse accident neglect or willful abuse of the product Damage caused by the use of a...

Страница 27: ...csimile of the Safety Label which is a ached to the back of your Model 2500 is provided for the convenience of the owner the Authority Having Jurisdic on or any other inspector who wishes to verify the contents of the label In some installa ons the label is not easily accessible Please record the serial number off the original label for your records ...

Страница 28: ...H V S S 185 Highway 201 Abbeville SC 29620 www highvalleystoves com HL2550 Rev 05 2015 NOTES ...

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