High Valley 2500 Скачать руководство пользователя страница 21

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A

 C

 C

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  Anything more than a coa  ng of wood ash or soot should be considered abnormal.  

Most of the condi  ons described below can be corrected or eliminated by using seasoned wood and good burning habits.

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 C

 

 H

 A

 A

 A heavy buildup of ash that plugs the holes in the combus-

tor's honeycomb is indica  ve of habitually leaving the Start-up Air Control open, or engaging the cataly  c before ashes 
have se  led in the 

fi

 rebox.  Always allow adequate   me for ashes to se  le before closing the Bypass Damper.

• C

 C

 

 C

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Heavy creosote buildup on the combustors is an indicator that the Bypass 

Damper is too o   en closed before the Cataly  c Combustors are fully ac  vated or "lit-o

 ."  Use the Cataly  c Thermometer 

to monitor combustor temperature.  Don't close the Bypass un  l temperatures over 500°F are indicated.  If the tempera-
ture of the combustors does not con  nue to rise, reopen the Bypass.  Be pa  ent.
Burning unseasoned wood, or wood wet from rain or snow, is an all too common cause of creosote buildup.  If you must 
burn wet or unseasoned wood for some reason, allow plenty of   me for the excess moisture to be driven o

  before clos-

ing the Bypass Damper.  This may take considerable   me.  The best advice is to always burn dry, well seasoned wood.
Do not a   empt to scrape creosote o

   the cataly  c combustors; damage is sure to occur.  Creosote must be burned o

  the 

combustors.  Because the combustors are coated with creosote, it will take higher than normal temperatures to ac  vate 
the catalyst.  With the Cataly  c Thermometer reading @600°F to 650°F close the Bypass Damper.  If the temperature 
does not continue to rise, open the Bypass and allow the catalyst more time to activate.  When the catalyst does activate, 
burn a hotter than normal fire (@1400°F) for an hour or more.  Be aware that the necessity to burn o

  creosote and 

excessively hot 

fi

 res will shorten the life of the combustors.  Adjust your burning habits to minimize creosote buildup.

• C

 

 C

 

 

 S

.

  Thermal Shock is the primary cause of the ceramic honeycomb sub-

strate cracking or crumbling.  Thermal shock occurs when the cataly  c combustors are heated or cooled too rapidly. Once 
again, wet or poorly seasoned wood is most o  en the culprit.  As discussed elsewhere in  this manual, moisture must be 
driven o

  wet or green wood before the 

fi

 re can come up to temperature.  At best the moisture being driven o

  as steam 

is @212°F.  The combustor may be 500°F, 600°F, or more.  If you close the Bypass Damper before excess moisture is driven 
o

 , the rela  vely cool steam can "shock" and wet the combustor.  Allowing the combustor to get excessively hot before 

closing the Bypass Damper can also cause thermal shock.  Using the Cataly  c Thermometer to determine when to close 
the Bypass Damper, and burning well seasoned wood will minimize the chance of thermal shock.  Note that a combustor 
with a crack or cracks may s  ll func  on unless a sec  on has fallen out of the combustor.

F

 I

:

  Flame impingement occurs when open 

fl

 ame penetrates the cataly  c combustors.  The Cataly  c 

Combustor Housing is designed to minimize 

fl

 ame impingement by shielding the combustors from open 

fl

 ame.  S  ll, if 

the 

fi

 rebox is overloaded with wood and a roaring 

fi

 re is established, strong dra   can suck 

fl

 ames into the combustor.

• P

 

 S

:

  Aggressive cleaning with s  

  brushes or hard tools can peel the cataly  c layer o

  of the ceramic 

substrate.  High pressure air can have the same e

 ect.  Use only so   brushes to clean you combustors.

• C

 

 C

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  Contamina  ng the catalyst, o  en referred to as "poisoning," can cause the catalyst to 

fail temporarily or permanently.  Refer to the EPA list of prohibited materials on 

Page 2

.  Never burn colored newsprint, 

painted, pressure treated, or chemically treated wood, or any fuel other than clean, well seasoned cord wood.

C

 C

 D

, R

   W

C

 W

:

  The High Valley Model 2500 is equipped with cataly  c combustors manufactured in the U.S. by 

Applied Ceramics of Doraville, GA.  The Firecat Combustors are covered by a "Limited Life  me Warranty" by the manufacturer.

•  A copy of the warranty and a registra  on card are included in the materials packaged with your Model 2500.
•  Warranty service is handled directly by the Applied Ceramics company at their request.  Proof of purchase is required.
•  If the Combustor warranty or registra  on card is missing from your Model 2500, please contact your High Valley dealer 

or High Valley Stoves customer service.  For addi  onal informa  on on Firecat Combustors or warranty service contact:

A

 C

;  

Customer Service Department;  555 Pleasantdale Road;  Doraville, GA  30340

h  ps://www.

fi

 recatcombustors.com

Phone: (770) 448-6888

R

 C

 C

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  When your cataly  c combustors have reached the end of their service life they 

must be replaced before the wood heater is put back into service.  It is against Federal Regula  ons to operate your wood 
heater with the cataly  c combustors deac  vated or removed.  Replacing worn-out or damaged cataly  c combustors also 
makes very good economic sense.  Trying to squeeze extra life out of failing combustors can increase your wood consump  on 
by 25% to 50%.  With new cataly  c combustors you reduce your wood usage, get longer burn   mes, net more heat into your 
home from every load of wood, maximize hea  ng e

  ciency, and minimize your impact on the environment.

Replacement cataly  c combustors and heat expanding gaskets are available through your High Valley dealer.  If you require 
assistance or addi  onal informa  on contact High Valley Customer Service or the manufacturer directly.  See below.

I

  R

  C

 

Remove the old combustors. It  

may be necessary to pry the old combustors out of the Combustor Housing.  If 
the Combustor Housing is warped or damaged, replace the housing.

•  Clean any residue from the housing with a scraper and/or a wire brush.
•  Install the new cataly  c combustors and new gaskets into the Combustor 

Housing and reinstall the housing in the 

fi

 rebox.

•  Handle the Combustor Housing carefully.  The combustor elements will be 

loose in the housing un  l the gaskets expand with exposure to heat.

Содержание 2500

Страница 1: ...ou if you are required to obtain a permit before installa on Failure to follow these instrucƟons can result in property damage bodily injury or even death Owner s Manual Safety Installa on Opera on Maintenance Guidelines INSTALLER Leave this manual with the individual s responsible for opera ng this wood heater OPERATOR The Owner s Manual contains important safety opera ng and maintenance informa ...

Страница 2: ...al remains Salt water dri wood or other previously salt water saturated materials Unseasoned wood or Paper products cardboard plywood or par cleboard The prohibi on against burning these ma terials does not prohibit the use of fire starters made from paper cardboard saw dust wax and similar substances for the purpose of star ng a fire in an affected wood heater Burning these materials may result in...

Страница 3: ...rtant safety no ces and informa on may be repeated a number of mes The repe on is inten onal in an effort to reinforce safety instruc ons and to place them in context U S EPA E S T I P 2 G S I S P Page 4 I P P 5 C P P 6 C R G P 7 C C T D P 8 M 2500 F S C P 9 P I A P 10 F W H I P 11 F W H C C P 12 M 2500 M F I P 13 F I D S I P 14 P O A P 15 M 2500 F C P 15 O G P 16 17 T I P 18 C I T I P 19 C C R C P...

Страница 4: ...ese or other flammable liquids near a wood heater could cause a fire DO NOT BURN GARBAGE OR FLAMMABLE FLU IDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL Cord wood is the only fuel approved for use in this wood heater DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE DO NOT CONNECT A WOOD HEATER TO OR USE IN CONJUNCTION WITH ANY AIR DISTRI BUTION DUCTWORK UNLESS SPECIFICALLY APPROV...

Страница 5: ...number would depend on the size and layout of the home Installing your wood heater in an uninsulated basement is not recommended Much of the heat produced will be lost to the uninsulated walls of the basement Never cut holes or vents in a ceiling floor in an a empt to get warm air to rise to the rooms above You will be compromising a firebreak in your home and could should a fire ensue jeopardize ...

Страница 6: ...flue of the Model 2500 and can be an acceptable op on assuming that the masonry chimney provides adequate dra The cross sec onal area of an 8 round flue is 50 sq in Area πr2 or A π42 or A 3 14 X 16 where Pi 3 1416 The cross sec onal area of an 8 square masonry flue le is 64 sq in However masonry chimneys commonly have 8 x 12 96 sq in or even 12 x 12 144 sq in flue les which would be two 2X to thre...

Страница 7: ...ges roof flashings chimney caps etc must be installed exactly to the manufacturer s instructions Installation specification and clearances may vary from manufacturer to manufacturer and must be carefully adhered to according to the individual manufacturer s instructions If a new masonry chimney is to be constructed the use of a professional masonry contractor is strongly recommended Specialized kn...

Страница 8: ...s bles by a minimum of 6 inches 152mm of glass fiber insula on Opening shall be covered and thimble supported with a sheet steel support minimum 24 gauge 0 024 inch 0 61mm in thickness Supports shall be securely fastened to wall surfaces on all sides and shall be sized to fit and hold chimney sec on Fasteners used to secure chimney sec on shall not penetrate chimney flue liner Solid insulated list...

Страница 9: ...L 1618 Type 2 R 0 45 3 8 Asbestos Millboard or Equivalent with k 0 84 NOTE Clearances to combus ble materials may be reduced using shielding methods as described in the current edi on of NFPA 211 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances Any reduc on of clearances must be approved by the local Authority Having Jurisdic on M 2500 F S C M 2500 L M 2500 P Model 2500 Ove...

Страница 10: ...aler has the material handling equipment and experience to handle the weight of the Model 2500 Laying the Model 2500 on its back to install the legs is not recommended Leg breakage can occur as the assembled wood heater is being pped upright If you opt for this method remove the firebricks that line the firebox before pping the body Carefully li the body onto sturdy blocks or jacks capable of supp...

Страница 11: ...c on and allow final posi oning of the wood heater Remove the cardboard before ligh ng the first fire in the wood heater The wood heater should be centered on the chimney if possible to allow for the shortest and most direct connec on The wood heater does not necessarily need to be centered on the floor protec on as long as the minimum side protec on requirement 8 is met An asymmetrical installa o...

Страница 12: ...ctly under the chimney pipe if possible All Clearances to combus bles must be maintained Confirm that any ceiling support roof support fire stops insula on shields etc are installed cor rectly and match the brand of Type HT 2100 chim ney being used If the wood heater must be offset from the chim ney opening use 15 or 45 pipe elbows to make correc ons for the offset Crimped connector pipe ends must p...

Страница 13: ... nector installa on Ovalized connector pipe is available to fit through the damper opening and stainless steel damper adapter kits are available to seal the damper opening Save the damper plate and all parts If the insert is removed in the future the fireplace can be returned to working order Use only liner materials listed to appropriate UL standards and carefully follow all instruc ons provided ...

Страница 14: ...ound Remove the paper tape and adhere the gaske ng to the inside surface of the flanges facing the Insert body Start the four pressure screws into the tabs in the Surround Do not let the cap screw threads project through the tabs to prevent marring the Model 2500 Insert finish Check that the Insert is centered side to side in the fireplace open ing The front edge of the Insert top should be no mor...

Страница 15: ...rning wood heater Thermal shock could break the ceramic glass exacerbat ing the problem Hot steam could increase the risk of burns or scalding ALWAYS USE SAFE BURNING PRACTICES B S W F O This wood heater is designed and approved for the burn ing of cord wood fuel only Never burn any type of coal in this heater Burning any type of fuel other than cord wood in this wood heater is against all safety ...

Страница 16: ...seems uncontrollable consult your dealer A hand damper installed in the connector pipe will allow for manual control under high dra condi ons CAUTION Before ligh ng your cataly c equipped wood heater please read and or re read the safety informa on on Pages 2 4 15 and elsewhere throughout this man ual Ensure that the wood heater has been installed accord ing to the instruc ons given in this manual...

Страница 17: ...cial vacuums equipped with heat resistant filters and designed for ash clean up and removal are available through your dealer S O The amount and density of smoke com ing from the chimney is a visual indicator of how cleanly the wood heater is burning Develop a habit of checking the smoke opacity regularly and at various stages of combus on With experience a quick glance can confirm proper op era o...

Страница 18: ...rding to the guidelines on Page 16 17 You must develop and use good wood burning habits always open the Bypass Damper and Air Controls before opening the Loading Door and always open the Loading Door slowly to avoid pulling smoke from the firebox into the home A modern wood heater properly installed and connected to a good chimney which provides adequate dra should not leak smoke into the home Air...

Страница 19: ... on the probe is normal and does not affect the performance of the thermometer If you do choose to clean the probe stove glass cleaner made for dissolving creosote on ceramic glass should be used to gently wipe the probe C T The cataly c combustor technology used in the Model 2500 is similar in many ways to the cata ly c converters used on automobiles equipped with internal combus on engines Both u...

Страница 20: ...pt to remove the combustors from the housing at this stage Make a careful visual inspec on of the cataly c combustors Ash and soot residue on the combustors is normal and it can be gently removed with a so paint brush and or a vacuum cleaner with a so brush a achment With the loose ash removed con nue to inspect the cataly c combustor elements If only normal ash and soot accumula on are observed f...

Страница 21: ...s fallen out of the combustor F I Flame impingement occurs when open flame penetrates the cataly c combustors The Cataly c Combustor Housing is designed to minimize flame impingement by shielding the combustors from open flame S ll if the firebox is overloaded with wood and a roaring fire is established strong dra can suck flames into the combustor P S Aggressive cleaning with s ff brushes or hard ...

Страница 22: ...move the hinge pins and set them aside Lay the Loading Door face down on a well padded work surface Allow the Door Handle to hang over the edge of the table Remove the eight 8 screws and retainer clips Wearing gloves remove any remaining pieces of ceramic Place the replacement ceramic glass on a clean sec on of the pad ded work area Remove a short sec on of the paper backing that covers the gas ke...

Страница 23: ...turn the blower on and off automa cally based on tem perature and a Toggle Switch that allows the operator to choose between automa c and manual on off control P C The Power Cord is pre wired to exit the le side of the Convec on Blower Cover The Power Cord can be rerouted to exit on the right side of the Cover if a power outlet is more readily available on the right side of the installa on If you ar...

Страница 24: ...e 9 months for so woods and up to 24 months for hard woods to air dry thoroughly C Clean efficient combus on in your wood heater depends on burning well seasoned good quality fuel Buying seasoned wood in the burning season is ex pensive and o en disappoin ng The best advice is to get green wood in early spring and air dry it yourself If you don t cut your own wood find a reputable reliable wood sell...

Страница 25: ...18 the Standard for Wall Protectors Floor Protectors and Hearth Extensions was adopted as a standard in 2011 UL 1618 categorizes floor and wall protectors as Type 1 or Type 2 protec on A seemingly minor change in UL 1618 calls for the actual thermal proper es of floor protec on to be speci fied in R value in place of k value In fact that change makes it one step simpler to calculate thermal protec...

Страница 26: ... of corrosive fuel etc Damage caused by unauthorized modifica on use or repair Damage caused by the use of non High Valley spare parts or accessories Damage caused by lack of regular maintenance and cleaning by the owner as outlined in the Opera ng Instruc ons or due to negligence or carelessness Damage caused by misuse accident neglect or willful abuse of the product Damage caused by the use of a...

Страница 27: ...csimile of the Safety Label which is a ached to the back of your Model 2500 is provided for the convenience of the owner the Authority Having Jurisdic on or any other inspector who wishes to verify the contents of the label In some installa ons the label is not easily accessible Please record the serial number off the original label for your records ...

Страница 28: ...H V S S 185 Highway 201 Abbeville SC 29620 www highvalleystoves com HL2550 Rev 05 2015 NOTES ...

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