High Lifter PGL-KIT-RZRT, Руководство пользователя, Страница: 4 / 34

PGL-KIT-RZRT 4
INTRODUCTION
• Read these instructions carefully. It is recommended that a professional mechanic perform the installation.
Care should be taken to follow all standard safety procedures.
• PRIOR to installation, a thorough inspection of the suspension should be made. Inspect the vehicles steering,
driveline, and brake systems, paying close attention to the suspension link arms and bushings, anti-sway bars
and bushings, tie rod ends, ball joints and wheel bearings.
• Also check the steering sector-to-frame and all suspension-to-frame attaching points for stress cracks. The
overall vehicle must be in excellent working condition. Any worn, bent or broken parts should be repaired
and/or replaced.
NOTE: Do not add or fabricate any components to gain additional suspension height.
NOTE: AFTER installation, another inspection should be made, checking for loose components or missing
hardware. Inspect, again after eight (8) hours of operation. Remember, your lug nuts.
NOTE: A factory service manual should be on hand for reference. The manual will contain fastener torque
specs, assembly techniques, and special tool requirements that are unique to this particular year and model
vehicle.
TORQUE SPECIFICATIONS - Check all brackets & bolts to be sure everything is tight
Box cap screws 8 ft lbs
Brake caliper bleeder screw 4 ft lbs
Brake line banjo bolt (caliper attachment) 50 ft lbs
Brake line banjo bolt (master cylinder attachment) 50 ft lbs
Brake rotor bolts 45 ft lbs
Caliper mounting bracket upper hole & box center hole bolts 90 ft lbs
Front & rear axle nut with shoulder 180 ft lbs
Front ball joint pinch bolts 50 ft lbs
Front Box to backing plate bolts (Upper & Lower) 105 ft lbs
Front & rear caliper mounting bolts 50 ft lbs
Front pinch bolt mounting bracket bolts 70 ft lbs
Lug nuts (cast rims) 90 ft lbs
Lug nuts (steel rims) 50 ft lbs
Oil drain & fill plugs 20 ft lbs
Radius bar bolt (Lower) 90 ft lbs
Radius bar bolt (Upper) 90 ft lbs
Rear Box to backing plate bolts (Lower) 105 ft lbs
Rear Box to backing plate bolts (Upper) 90 ft lbs
Spindle castle nut with washer Min 120 ft lbs
Tie rod end to backing plate tie rod mount 90 ft lbs
Tie rod jam nut 15 ft lbs
Trailing arm to backing plate bolts (1/2") 90 ft lbs
Trailing arm to backing plate bolts (3/8") 40 ft lbs
Alignment, front toe tolerance 1/8” to 3/16” (3.2 -4.8mm) Toe Out