background image

8

 

Problem 2: The cylinder will not move, and the power unit display reads “RELIEF VALVE 

SETTING PRESSURE.” 

Explanation 2.1:

 The directional control valve is being stoked in the wrong direction. 

Solution 2.1:

 Stoke the valve the other way. 

Explanation 2.2:

 Quick-disconnect couplings are not buckled correctly. 

Solution 2.2:

 Check all quick-disconnects for correct assembly. 

Explanation 2.3:

 The strand yoke may be jammed due to a foreign object. 

Solution 2.3:

 Release hydraulic pressure before attempting to release or remove the obstruction. 

Problem 3: The cylinder moves with a non-uniform motion. 

Explanation 3.1

: The reservoir is low on oil. 

Solution 3.1:

 Fill the reservoir at least two-thirds full. 

Explanation 3.2:

 The cylinder seals are damaged. 

Solution 3.2:

 Replace or repair the cylinder. 

Explanation 3.3:

 The hoses are not connected properly. 

Solution 3.3:

 Check the quick-disconnects to make sure they are seated properly. 

Explanation 3.4:

 Air is trapped in cylinders or hoses after maintenance. 

Solution 3.4:

 Thoroughly bleed air from cylinders and lines by briefly cycling the cylinder in and out. 

6.4

 Spare Parts List 

We recommend that you keep the following parts on hand at the job site. 

 

DESCRIPTION 

QUANTITY 

Piston seal kit for cylinders 

Rod seal kit for cylinders  

Initial tensioning relief valve 

Final tensioning relief valve 

Pressure transducer 

Digital display unit 

Dexron III ATF (hydraulic fluid) 

20 gallons 

Quick-disconnect 

Jacking sleeve adaptor JS-175 

(see Illustration 1, item 3)

  

INFORMATION 

For more information and replacement parts for this unit, contact us at 

hamiltonform.com

 or 

(817) 590-2111

. Reference the power unit serial number on the front of this manual.

 

Содержание PU35

Страница 1: ...HAMILTON FORM COMPANY OWNER S MANUAL for PS______K _____ JACK TENSIONING UNIT and PU35 46 POWER UNIT WITH DIGITAL DISPLAY UNIT SERIAL NO ___________________...

Страница 2: ......

Страница 3: ...ic Maintenance 5 2 1 Every 50 Hours 5 2 2 Every 250 Hours 6 0 HYDRAULIC POWER UNIT AND TENSIONING UNIT 6 1 Getting Started 6 2 Operation 6 2 1 Digital Display 6 2 1 1 Getting Started 6 2 1 2 Display B...

Страница 4: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 5: ...ctured or authorized by the Company and 5 Such defect is not attributable to normal wear and tear 2 1 Warranty Period All parts Ninety 90 days Replacement parts The remainder of the original warranty...

Страница 6: ...d tensioning system is designed for loads up to 35 000 lbs force or up to 46 000 lbs force for the PU46 The hydraulic circuit has initial and final tensioning modes that allow the operator to specify...

Страница 7: ...hat it is tight Ref Illustration 1 item 19 5 1 Daily Maintenance 1 Clean concrete buildup from all components 2 Inspect the entire system for wear or damage replacing or repairing if necessary Wipe of...

Страница 8: ...and loose frayed or damaged cords Have a qualified electrician repair any damage before use Failure to do so could result in severe shock or death to nearby personnel 3 Check the reservoir sight level...

Страница 9: ...MAGE CAUTION This manual offers general guidelines for strand tensioning that are specific to Hamilton Form Company equipment For fully detailed tensioning procedures refer to PCI MNL 116 current edit...

Страница 10: ...calibrator should begin at the Main Screen and press the CAL button far right to access the Calibration Screen The upper left of the Calibration Screen shows the calculated force the value displayed b...

Страница 11: ...for PS46K This relationship holds true for both initial and final tensioning 6 2 2 2 Final Tensioning When the mode selector valve is in the final tensioning position it exposes only the final tensio...

Страница 12: ...ution 3 2 Replace or repair the cylinder Explanation 3 3 The hoses are not connected properly Solution 3 3 Check the quick disconnects to make sure they are seated properly Explanation 3 4 Air is trap...

Страница 13: ...9 6 5 Component Manufacturers Literature...

Страница 14: ......

Страница 15: ......

Страница 16: ...ENT MAY NOT BE DISCLOSED REPRODUCED OR UTILIZED IN WHOLE OR IN PART IN ANY MANNER WITHOUT THE PRIOR WRITTEN PERMISSION OF HAMILTON FORM COMPANY LTD TOLERANCE U N O DECIMAL DIMENSION 0 01 FRACTION DIME...

Страница 17: ...ADECUADA ANTES DE USAR NUNCA HAGA FUNCIONAR EL EQUIPO LOS SISTEMAS DE ALARMAS PARA SI NO EST N FUNCIONANDO TODOS SERIE PS35 HAMILTON RESISTENTES CUALQUIER INQUIETUD LLAME EQUIPMENT AND SERIOUS INJURY...

Страница 18: ......

Страница 19: ......

Страница 20: ......

Отзывы: