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P32/42 C

HASSIS

P32/42 Rev. 12/98

Body tie-down holes should only be drilled in top flange no larger than 0.76 in diameter;
centerline of holes should be 1.0 to 1.12 in. from the web side of the frame rail.  Minimum
distance between edges of the holes should be approximately 2.0 in.

Trailer Towing

The Incomplete Vehicle Document also specifies that the CG location be within certain
limits for proper brake balance, and may be more restrictive than the data mentioned
above.  The Body Builder must use all appropriate data.

NOTE:

Failure to keep body and payload CG at least 26” forward of centerline of rear
axle will result in degradation of trailer towing capacity.  Consult with your Body
Builder/Final Stage Manufacturer to determine maximum tongue load for your
vehicle.

Section 3 – Front Suspension

See chassis data information for clearances and assistance in calculating trim heights.

Clearance should be provided for the tire used while in full jounce (upward travel) against
metal stops and at full left-hand and right-hand turn.  The envelopes will be provided
upon request.  See

 Section 5 - Brakes.

Allowance for the tire chain clearance shown on a maximum grown tire must allow for
(1.66 in.) clearance to the sides of the tire and (2.5 in.) to the top of the tire.  Be sure suffi-
cient clearance is provided for suspension, axle and tire and wheel in full vertical travel
(up and down).

NOTE:

Notification to the consumer may be required in certain states if tire chains
cannot be used.

Vehicles equipped with 3650 lbs. low height independent front suspension (IFS).  The
urethane air cylinders must  be maintained at 70 psi.  If the vehicle is also equipped with
option 9Q6, right side air cylinder should be set at 50 psi instead of 70 psi.  Vehicles
equipped with 4500 and 5000 lbs. independent front suspension (IFS) urethane air cylin-
ders must be maintained at 50 PSI; with 5500 lbs. independent front suspension, air cyl-
inders must be maintained at 90 psi.  Air cylinders when provided must be shielded dur-
ing welding operations.

Since there is a large variation in completed vehicle front weight due to differences in
body weight and equipment, the front suspension alignment (caster, camber and toe)
must be checked and reset if necessary after the vehicle is completed.  The suspension
must be reset by the Body Builder if it is found that the setting’s do not conform to the
specifications as outlined in the “P” Chassis Service Manual.  On P 30042 trucks with

I-beams, camber and caster is designed into the axle/suspension and cannot be ad-
justed.

See Truck Service Manual for complete alignment procedure, specifications under
“Diagnosis and Front Alignment” section.

The following statement applies to P 30042 models with I-beam front axle.

The front crossmember steering gear attachment is a weldment.  Under no conditions
may the flanges be cut or notched out in any manner.  Any alteration would severely af-
fect steering attachment capabilities.

Section 4 – Rear Suspension

Clearance to body should be provided for the suspension, axle, driveshaft and tires un-
der the following conditions: (1) Axle in full jounce against the metal-to-metal stop, (2)
Axle at 4.5

_

 roll with one side of axle in full jounce at the metal to metal stop and (3) Axle

at design position.  Allowance for the tire chain clearance shown on a maximum grown
tire must allow for (1.66 in.) clearance to the sides of the tire and (2.5 in.) to the top of
the tire.  Be sure sufficient clearance is provided for suspension, axle and tire and wheel
in full vertical travel (up and down).

NOTE:

Notification to the consumer may be required in certain states if tire chains
cannot be used.

Pipes, wiring, conduits and any other related components must not be placed where they
cross the path of motion of the rear axle, driveshaft, axle brake pipes, hoses, spring or
tires.  Such crossing could result in rupture, wear-through, or separation due to normal
axle motion.

See chassis data information for additional clearances and for assistance in calculating
trim heights.

Section 5 – Brakes

See Truck Service Manual for brake specifications.

Due to the critical nature of brake systems, anyone making modifications or alterations
must assume complete responsibility for system reliability, performance and certification
to FMVSS 105 or FMVSS 121.

Содержание P32

Страница 1: ...st be taken to protect all ve hicle components especially brake fuel lines front suspension air cylinders and fuel tank assembly electrical wiring and ECM PCM TCM VCM or ABS To avoid electronic compon...

Страница 2: ...body assembly attach ments It is imperative that the body assembly structure be integrated to the chassis through the above parts to ensure vehicle structural integrity If this design criteria is not...

Страница 3: ...damaged by excessive temperatures must be removed or adequately shielded the battery cables should be disconnected at the battery Also prior to welding the area to be welded and surrounding area must...

Страница 4: ...a large variation in completed vehicle front weight due to differences in body weight and equipment the front suspension alignment caster camber and toe must be checked and reset if necessary after t...

Страница 5: ...Floorboard and toe pan position cannot be altered as it will interfere with brake and ac celerator pedal movement or cause driver discomfort The floor may be covered with normal pad and carpeting only...

Страница 6: ...sioner In this type of system degrees of pulley wrap belt tension andpulleyalignmentareverycriticalfactors Modificationisnotrecommended Due to the critical nature of the accelerator system anyone maki...

Страница 7: ...elationship of the air cleaner assembly to the Mass Air Flow sensor MAF as posi tionedbytheaircleanerelbowcannotbealtered TheMAFsensorblackelectronicmod ule must remain 30_ forward of vertical The fol...

Страница 8: ...ls hoselengthsandtheirlocation exceptasdescribed in the fuel fill system modifications section could void compliance The system includes D Fueltank fuellevelsender fuelfillandventhosesandpipes emissio...

Страница 9: ...ns in the fuel system These valves are only to be opened when siphoning water and contaminants from the fuel sys tem Fuel Tank For vehicles with full frames the tank must have a minimum clearance of 2...

Страница 10: ...n to make recommendations on how to insulate or design components in the proximity of the exhaust system Each manufacturer must make temperature checks of critical areas of his vehicle and adjust his...

Страница 11: ...nce of not more than 450 mm In this clipping they shall not have a free movement that will allow rubbing on any vehicle component either fixed or moveable D All clips used must be of the rubber lined...

Страница 12: ...h must be off when connecting or disconnecting battery cables or hangers jumper cables Failure to do so may overstress or damage the ECM PCM TCM VCM ABS or other electronic components Modifications ad...

Страница 13: ...rea with the top approximately the same height as the radiator fill cap The bottle must be sup ported by the two attaching embossments at the top and also by the rib at the bottom of the bottle to pre...

Страница 14: ...PAGE 14 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 General Arrangement Diesel Engine Option L65 6 5L Turbo HO...

Страница 15: ...PAGE 15 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 General Arrangement Diesel Engine Option L65 6 5L Turbo HO...

Страница 16: ...PAGE 16 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Diesel Engine Option L57 6 5L HO w FL6 Independent Front Suspension...

Страница 17: ...PAGE 17 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Diesel Engine Option L57 6 5L HO w FL6 Independent Front Suspension...

Страница 18: ...PAGE 18 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L31 5 7L V8 w FK4 I Beam Front Suspension...

Страница 19: ...PAGE 19 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L31 5 7L V8 w FK4 I Beam Front Suspension Option FK4...

Страница 20: ...PAGE 20 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L31 5 7L V8 w FL6 Independent Front Suspension...

Страница 21: ...PAGE 21 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L31 5 7L V8 w FL6 Independent Front Suspension...

Страница 22: ...PAGE 22 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FK4 I Beam Front Suspension...

Страница 23: ...PAGE 23 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FK4 I Beam Front Suspension...

Страница 24: ...PAGE 24 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FL6 Independent Front Suspension...

Страница 25: ...PAGE 25 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FL6 Independent Front Suspension...

Страница 26: ...PAGE 26 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FL5 FL6 Independent Front Suspension...

Страница 27: ...PAGE 27 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FL5 FL6 Independent Front Suspension...

Страница 28: ...PAGE 28 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Diesel Engine Option L57 6 5L HO w FK4 FK5 I Beam Front Suspension...

Страница 29: ...PAGE 29 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Diesel Engine Option L57 6 5L HO w FK4 FK5 I Beam Front Suspension...

Страница 30: ...PAGE 30 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement H Point Locations w I Beam Front Suspension Options FK4 FK5 without I Beam Front Suspension Options FL5 FL6 FL7...

Страница 31: ...PAGE 31 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement School Bus Application Option B3D B3M L57 L57 L57...

Страница 32: ...PAGE 32 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 Auto Apply Park Brake Harness Ground...

Страница 33: ...PAGE 33 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Instrument Cluster Location...

Страница 34: ...PAGE 34 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Body Mounting Hole Location P 30000 Battery Mounting Hole Location...

Страница 35: ...PAGE 35 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Chassis Data...

Страница 36: ...PAGE 36 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 Taperleaf Suspension...

Страница 37: ...PAGE 37 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Gas Engine 5 7L V8 Option L31...

Страница 38: ...PAGE 38 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Gas Engine 4 3L V6 Option L35...

Страница 39: ...PAGE 39 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 Gas Engine 7 4L V8 Option L29...

Страница 40: ...PAGE 40 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 Diesel Engine 6 5L Turbo Ho Option L65...

Страница 41: ...PAGE 41 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Diesel Engine 6 5L HO Option L57...

Страница 42: ...P 300 32 42 Engine Removal Space Requirements and Deaeration Cooling System Engine Removal Space Requirements Deaeration Cooling System Diesel Vent Line Heater Tank Inlet Connection Crossover Pipe Wat...

Страница 43: ...PAGE 43 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Air Conditioning Fittings...

Страница 44: ...PAGE 44 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Air Conditioning Compressor Locations...

Страница 45: ...PAGE 45 P32 42 CHASSIS P32 42 Rev 12 98 P 300 32 42 Fuel Filler Neck...

Страница 46: ...PAGE 46 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Fuel Tank Arrangement...

Страница 47: ...PAGE 47 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Temporary Fuel Tank Arrangement...

Страница 48: ...PAGE 48 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Center High Mounted Stop Lamp CHMSL...

Страница 49: ...PAGE 49 P32 42 CHASSIS P32 42 Rev 12 98 P 300 32 42 Lamp Mounting P 30032 P 30042...

Страница 50: ...PAGE 50 P32 42 CHASSIS P32 42 Rev 12 98 P 300 32 42 Instrument Panel Cut Out...

Страница 51: ...Helm Inc P O Box 07130 Detroit Michigan 48207 1 313 865 5000 for information and inquiries 1 800 782 4356 for credit card orders Routine orders will be shipped within 10 days of receipt Rush orders wi...

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