PA
G
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5
P32/42 C
HASSIS
P32/42 Rev. 12/98
It is mandatory that no change be made to the brake main cylinder location, brake pedal
push rod length or pedal position.
Ensure that hydraulic brake system is free of air and hydraulic leaks. Bleed brakes if
required, following procedures as outlined in truck chassis service manual. Ensure that
vacuum booster system or hydroboost system is functional and free of leaks.
Check master cylinder fluid level and fill as necessary. (Refer to Owner’s Manual)
Check power steering fluid level for models equipped with hydroboost brake. (Refer to
Owner’s Manual)
Added floor covering or carpeting must not restrict service or parking brake pedal travel
from released position to full pedal travel.
The body builder must provide access to brake master cylinder to enable fluid level
check and the ability to add fluid as required. Clearance to master cylinder should be
provided to enable its easy removal and replacement if ever required. Visual access to
warnings printed on master cylinder reservoir must be provided per FMVSS 105.
The body builder must also provide access to auto-apply parking brake actuator switch
on all 16,500 lb. GVW chassis. Opening for service in brake shield on chassis below
drivers island must remain clear.
No body part or chassis-mounted component including wheel house shields may be lo-
cated within 2.0 in. of brake hose routing and/or wheel speed sensor wire in all wheel
and axle positions. All exhaust system components must also have a minimum of 2.0
in. clearance to brake hoses in closest positions. (Be sure to account for brake hose and
sensor wire travel with suspension).
Body builder is to verify that the brake light switch and brake warning switch is operative.
This includes both the brake system differential pressure and parking brake actuator
switch. Any ABS system codes that may have been set due to the body build process
must be checked and cleared prior to customer delivery.
The following statement applies to models with B3D school bus option only.
Hydroboost systems are equipped with a brake fluid flow indicator. Alarm system must
be completed by the body builder. Shipped in a loose parts box are a buzzer module,
time delay module and wire harness, which must be installed per instructions shipped
with the loose parts box.
Floorboard and toe pan position cannot be altered, as it will interfere with brake and ac-
celerator pedal movement or cause driver discomfort. The floor may be covered with
normal pad and carpeting only (except P30032/42 models). No floor covering should
be under the accelerator pedal area it will interfere with accelerator control movement.
Carpeting must have 1” minimum clearance to the accelerator pedal and should be cut-
pile only. Carpeting must be properly secured to prevent any movement.
Parking brake installation and adjustment procedure:
1. Secure vehicle in place with hoist or wheel chocks and place vehicle transmis-
sion in park position.
2. Front cable routing throughout body must have a minimum radius of 6 in. and
be protected from all moving components and sharp edges.
3. For transmission mounted parking brake:
The following applies to all P 30042 models with the exception of P 31842 & MT9
Hand lever
1. Release parking brake handle and remove cotter pin, washer and clevis pin
inserted from outboard side of vehicle. Mount handle convenient to driver
comfort range.
2. Feed cable through body and reattach to handle with clevis pin inserted from
outboard side of vehicle.
3. Readjust parking lever knob to give a definite snap-over feel (approx. 60 lbs.)
when the lever is applied. With the lever in the applied position, the forward
edge of the clevis pin head should be approximately 5/8 in. from the end of the
adjusting slot on the bracket.
4. Do not alter the drum or cable adjustment at transmission unless routine ser-
vice is required in order to obtain the desired setting above. No drag should
be present after parking brake handle is released.
The following applies to all P 30032 models and P 30042 & MT9
Foot pedal
1. Release foot pedal and remove cotter pin, washer and clevis pin inserted from
outboard side of vehicle. Mount pedal coinvent to driver comfort range.
2. Feed cable through body and reattach to handle with clevis pin inserted from
outboard side of vehicle.
3. Readjust parking brake pedal to give a firm pedal at 2-5 clicks (P 30032) and
at 8-16 clicks(P 30042 & MT9) when the pedal is applied. With the pedal in
the applied position the forward edge of the clevis pin head should be approxi-
mately 5/8 in. from the end of the adjusting slot on the bracket.
4. Do not alter the drum or cable adjustment at transmission unless routine ser-
vice is required in order to obtain the desired setting above. No drag should
be present after Parking brake is released.
Содержание P32
Страница 14: ...PAGE 14 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 General Arrangement Diesel Engine Option L65 6 5L Turbo HO...
Страница 15: ...PAGE 15 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 General Arrangement Diesel Engine Option L65 6 5L Turbo HO...
Страница 32: ...PAGE 32 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 Auto Apply Park Brake Harness Ground...
Страница 33: ...PAGE 33 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Instrument Cluster Location...
Страница 35: ...PAGE 35 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Chassis Data...
Страница 36: ...PAGE 36 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 Taperleaf Suspension...
Страница 37: ...PAGE 37 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Gas Engine 5 7L V8 Option L31...
Страница 38: ...PAGE 38 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Gas Engine 4 3L V6 Option L35...
Страница 39: ...PAGE 39 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 Gas Engine 7 4L V8 Option L29...
Страница 40: ...PAGE 40 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 Diesel Engine 6 5L Turbo Ho Option L65...
Страница 41: ...PAGE 41 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Diesel Engine 6 5L HO Option L57...
Страница 43: ...PAGE 43 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Air Conditioning Fittings...
Страница 44: ...PAGE 44 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Air Conditioning Compressor Locations...
Страница 45: ...PAGE 45 P32 42 CHASSIS P32 42 Rev 12 98 P 300 32 42 Fuel Filler Neck...
Страница 46: ...PAGE 46 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Fuel Tank Arrangement...
Страница 47: ...PAGE 47 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Temporary Fuel Tank Arrangement...
Страница 48: ...PAGE 48 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Center High Mounted Stop Lamp CHMSL...
Страница 49: ...PAGE 49 P32 42 CHASSIS P32 42 Rev 12 98 P 300 32 42 Lamp Mounting P 30032 P 30042...
Страница 50: ...PAGE 50 P32 42 CHASSIS P32 42 Rev 12 98 P 300 32 42 Instrument Panel Cut Out...
