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PA

G

E

13

P32/42 C

HASSIS

P32/42 Rev. 12/98

Section 13 – Heating/Cooling

To provide satisfactory engine cooling, the following conditions must be met:

D

The minimum frontal area for the Chevrolet/GMC is 360 square inches, to be
directly in  front of the radiator.  If the vehicle grille area is not directly in line with
the radiator face, filler panels between the radiator and grille must be used to
direct the air through the radiator.  Any area outside of a 45

_

 angle from the edge

of the radiator should not be considered as grille open area, for cooling.

D

The grille opening should be ‘open’ in configuration.  Small holes for the grille
opening tend to restrict air flow more than large holes although both may have the
same frontal area.

D

Cooling can be improved by inserting filler panels between the outer vertical side
edges of the radiator and grille.  In addition, a filler panel should be fitted
horizontally from the bottom of the radiator out to the bottom of the grille.  This will
prevent air from by-passing the radiator and exiting through the front wheel house
area or under the radiator.  These panels will force the air through the radiator.

D

A flexible air-tight seal must be provided between the upper radiator support and
the body to aid idle cooling and prevent hot air recirculation.  The seal assures
that incoming ‘ram air’ must go through the radiator core rather than by passing
the radiator core (going up and over the core).

D

Bug screens should be avoided if at all possible.  If conditions require a bug
screen, motor home owners are advised to be alert to possible engine
overheating problems as well as temperature changes.  The screen’s mesh
should be-at most-half as dense as that of standard household screening.
Household screening will create an overheating condition.  The bug screen
should be removed immediately upon leaving the bug infested area.

Do not install any internal flow restrictors.

The 3 way or ‘H’ valve is not required in the heater system for port fuel injected
engines.

Coolant Recovery Bottle:

1. Mount the coolant recovery bottle in an easily accessible area with the top

approximately the same height as the radiator fill cap.  The bottle must be sup-
ported by the two attaching embossments at the top and also by the rib at the
bottom of the bottle to prevent failure of the unit.  You may use the supplied
bracket and rework as required for proper mounting.

2. Hose may be cut to proper length as required to reach from the radiator over-

flow tube just under the radiator cap to the larger diameter nipple on the cool-
ant recovery bottle cap.  Retain the hose by using two 5/8 in. hose clamps.

3. For the initial fill of the coolant recovery bottle, fill to the “hot” mark on the

bottle.  This allows the system to initially purge itself and maintain the proper
coolant level.  Refer to the Owner’s Manual for proper mixture.

The following statement applies to P 30042 models only.

Radiator support assembly is not a structural member.  No body mounting supports or
other attachments used for structural purposes are to be fastened to radiator support
assembly.  Example:  Horns should not be mounted on the radiator support assembly.

The following statement applies to P 30032/42 diesel models only.

For diesel engines, a de-aeration tank is added to the cooling system.  This system will
pass normal combustion gases out of the cooling system.  The de-aeration cooling sys-
tem includes a de-aeration tank, radiator, fitting and hoses.

Heater

Be sure to add coolant to system after adding capacity to system (heaters).

If a heater is installed on the vehicle, a bleeder valve must be added to the heater return
line at the heater in the return line to the engine, valve must be at this point since it is the
highest point in the system.  The purpose for the bleeder is to bleed air from the system
after the heater and lines are installed.  Failing to do so can cause water pump seal dam-
age.

Proper bleed procedure are as follows:

1. Open bleeder valve and fill cooling system with coolant until coolant exits

valve.

2. Close valve and continue filling system until full.

3. With radiator cap off, start engine and run for approximately two minutes at

medium RPM.

4. Shut engine off, open bleeder valve and fill system as above and run again for

two minutes.

5. Shut engine off, top off coolant and install radiator cap.

6. Check for leaks at connections.

Содержание P32

Страница 1: ...st be taken to protect all ve hicle components especially brake fuel lines front suspension air cylinders and fuel tank assembly electrical wiring and ECM PCM TCM VCM or ABS To avoid electronic compon...

Страница 2: ...body assembly attach ments It is imperative that the body assembly structure be integrated to the chassis through the above parts to ensure vehicle structural integrity If this design criteria is not...

Страница 3: ...damaged by excessive temperatures must be removed or adequately shielded the battery cables should be disconnected at the battery Also prior to welding the area to be welded and surrounding area must...

Страница 4: ...a large variation in completed vehicle front weight due to differences in body weight and equipment the front suspension alignment caster camber and toe must be checked and reset if necessary after t...

Страница 5: ...Floorboard and toe pan position cannot be altered as it will interfere with brake and ac celerator pedal movement or cause driver discomfort The floor may be covered with normal pad and carpeting only...

Страница 6: ...sioner In this type of system degrees of pulley wrap belt tension andpulleyalignmentareverycriticalfactors Modificationisnotrecommended Due to the critical nature of the accelerator system anyone maki...

Страница 7: ...elationship of the air cleaner assembly to the Mass Air Flow sensor MAF as posi tionedbytheaircleanerelbowcannotbealtered TheMAFsensorblackelectronicmod ule must remain 30_ forward of vertical The fol...

Страница 8: ...ls hoselengthsandtheirlocation exceptasdescribed in the fuel fill system modifications section could void compliance The system includes D Fueltank fuellevelsender fuelfillandventhosesandpipes emissio...

Страница 9: ...ns in the fuel system These valves are only to be opened when siphoning water and contaminants from the fuel sys tem Fuel Tank For vehicles with full frames the tank must have a minimum clearance of 2...

Страница 10: ...n to make recommendations on how to insulate or design components in the proximity of the exhaust system Each manufacturer must make temperature checks of critical areas of his vehicle and adjust his...

Страница 11: ...nce of not more than 450 mm In this clipping they shall not have a free movement that will allow rubbing on any vehicle component either fixed or moveable D All clips used must be of the rubber lined...

Страница 12: ...h must be off when connecting or disconnecting battery cables or hangers jumper cables Failure to do so may overstress or damage the ECM PCM TCM VCM ABS or other electronic components Modifications ad...

Страница 13: ...rea with the top approximately the same height as the radiator fill cap The bottle must be sup ported by the two attaching embossments at the top and also by the rib at the bottom of the bottle to pre...

Страница 14: ...PAGE 14 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 General Arrangement Diesel Engine Option L65 6 5L Turbo HO...

Страница 15: ...PAGE 15 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 General Arrangement Diesel Engine Option L65 6 5L Turbo HO...

Страница 16: ...PAGE 16 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Diesel Engine Option L57 6 5L HO w FL6 Independent Front Suspension...

Страница 17: ...PAGE 17 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Diesel Engine Option L57 6 5L HO w FL6 Independent Front Suspension...

Страница 18: ...PAGE 18 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L31 5 7L V8 w FK4 I Beam Front Suspension...

Страница 19: ...PAGE 19 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L31 5 7L V8 w FK4 I Beam Front Suspension Option FK4...

Страница 20: ...PAGE 20 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L31 5 7L V8 w FL6 Independent Front Suspension...

Страница 21: ...PAGE 21 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L31 5 7L V8 w FL6 Independent Front Suspension...

Страница 22: ...PAGE 22 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FK4 I Beam Front Suspension...

Страница 23: ...PAGE 23 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FK4 I Beam Front Suspension...

Страница 24: ...PAGE 24 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FL6 Independent Front Suspension...

Страница 25: ...PAGE 25 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FL6 Independent Front Suspension...

Страница 26: ...PAGE 26 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FL5 FL6 Independent Front Suspension...

Страница 27: ...PAGE 27 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FL5 FL6 Independent Front Suspension...

Страница 28: ...PAGE 28 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Diesel Engine Option L57 6 5L HO w FK4 FK5 I Beam Front Suspension...

Страница 29: ...PAGE 29 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Diesel Engine Option L57 6 5L HO w FK4 FK5 I Beam Front Suspension...

Страница 30: ...PAGE 30 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement H Point Locations w I Beam Front Suspension Options FK4 FK5 without I Beam Front Suspension Options FL5 FL6 FL7...

Страница 31: ...PAGE 31 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement School Bus Application Option B3D B3M L57 L57 L57...

Страница 32: ...PAGE 32 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 Auto Apply Park Brake Harness Ground...

Страница 33: ...PAGE 33 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Instrument Cluster Location...

Страница 34: ...PAGE 34 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Body Mounting Hole Location P 30000 Battery Mounting Hole Location...

Страница 35: ...PAGE 35 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Chassis Data...

Страница 36: ...PAGE 36 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 Taperleaf Suspension...

Страница 37: ...PAGE 37 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Gas Engine 5 7L V8 Option L31...

Страница 38: ...PAGE 38 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Gas Engine 4 3L V6 Option L35...

Страница 39: ...PAGE 39 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 Gas Engine 7 4L V8 Option L29...

Страница 40: ...PAGE 40 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 Diesel Engine 6 5L Turbo Ho Option L65...

Страница 41: ...PAGE 41 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Diesel Engine 6 5L HO Option L57...

Страница 42: ...P 300 32 42 Engine Removal Space Requirements and Deaeration Cooling System Engine Removal Space Requirements Deaeration Cooling System Diesel Vent Line Heater Tank Inlet Connection Crossover Pipe Wat...

Страница 43: ...PAGE 43 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Air Conditioning Fittings...

Страница 44: ...PAGE 44 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Air Conditioning Compressor Locations...

Страница 45: ...PAGE 45 P32 42 CHASSIS P32 42 Rev 12 98 P 300 32 42 Fuel Filler Neck...

Страница 46: ...PAGE 46 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Fuel Tank Arrangement...

Страница 47: ...PAGE 47 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Temporary Fuel Tank Arrangement...

Страница 48: ...PAGE 48 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Center High Mounted Stop Lamp CHMSL...

Страница 49: ...PAGE 49 P32 42 CHASSIS P32 42 Rev 12 98 P 300 32 42 Lamp Mounting P 30032 P 30042...

Страница 50: ...PAGE 50 P32 42 CHASSIS P32 42 Rev 12 98 P 300 32 42 Instrument Panel Cut Out...

Страница 51: ...Helm Inc P O Box 07130 Detroit Michigan 48207 1 313 865 5000 for information and inquiries 1 800 782 4356 for credit card orders Routine orders will be shipped within 10 days of receipt Rush orders wi...

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