background image

PA
G

E

8

P32/42 C

HASSIS

P32/42 Rev. 12/98

Shift Cables

D

Control cables should be supported or anchored to prevent sag when suspended
overhead and to prevent movement where the routing bends.

D

On long control runs the conduit should be clamped to supporting structure at
least every 48 inches.

D

Supports should be placed at the end of the straight runs, and not in the middle
of a bend.

D

Care must be taken that the clamps do not collapse the conduit and increase
control friction.

D

Controls should be routed so that they will avoid rubbing, pinching and extreme
heat, cold or vibration.

D

Bend radius to be 6.0 in. minimum.

Section 8 – Fuel and Exhaust

Fuel Systems

Any body installed must be mounted securely to absorb loads and prevent movement
relative to the frame which could cause any fuel system component to be punctured, sep-
arated or otherwise damaged when tested to the applicable procedures of FMVSS 301.
No other installed components or modifications are allowed which could impinge on or
cause distortion to the fuel system with sufficient energy to puncture, separate or other-
wise damage the fuel system when tested to the applicable procedures of FMVSS 301.
Due to the critical nature of the fuel system, anyone making modifications or alterations
to the existing system, except as specified in the Incomplete Vehicle Document or in this
manual, must assume complete responsibility for the systems reliability, performance
and compliance to FMVSS 301.

Assembly of any fuel system components may require application of a lubricant to pre-
vent contamination of the fuel system, only GM lubricant 9985784 may be used.

The fuel evaporative emission control equipment is certified to be in compliance with the
Federal and California Vehicle Emission Standards.  Metal fuel lines and fuel tanks have
a surface coating to reduce corrosion on inside and outside surfaces to comply with use-
ful life requirements.  All fuel hoses are made of a low permeation multilayer material to
comply with enhanced evaporative emission requirements.  Any alterations to systems
or components including materials, hose lengths and their location, except as described
in the fuel fill system modifications section, could void compliance.

The system includes:

D

Fuel tank, fuel level sender, fuel fill and vent hoses and pipes, emission canisters,
fuel feed, fuel return and vapor lines, purge control solenoids, fuel fill cap and
canister vent solenoid.

For these reasons,

NO ALTERATION OF THE FUEL SYSTEM IS RECOMMENDED

Temporary Tank

The temporary fuel container must be replaced with a permanent fuel tank prior to plac-
ing the vehicle into use.  The replacement tank supplier and/or body builder is responsi-
ble for certifying evaporative emissions.

The following statement applies to motorhome chassis only.

The unit is fueled during shipping (gas engines only) from a temporary fuel tank which
contains the tank unit for the main tank.  The temporary tank is to be removed and
scrapped.  Transfer the tank unit with O–ring seal to the main tank.  The fuel cap for the
main tank filler neck is the same as on the temporary tank.  Remove the tank unit hole
cover and lock ring.  Discard 

only the tank unit hole cover and the lock ring.  Reinstall

the seal, lock ring and the tank unit assembly.

The 75 gallon fuel tank (RPO NJ9) as received has a vented plug marked “For Shipping
Purposes Only”.  This plug is to be removed and a solid steel plug shipped in the ship
loose box must be installed in place of the plug removed.

The 75 gallon fuel tank (RPO NJ9) is provided with rear shields to provide protection for
the departure angle shown on the fuel tank arrangement drawing.  Any alteration or dele-
tion of these shields requires that an equivalent departure angle of protection be pro-
vided by the completed vehicle.

The following statement applies to commercial models with option B3D only.

The CPI fuel system for standard models is connected to the regular fuel tank.  The fuel
system for option B3D gasoline and diesel school bus models is also equipped this way.

A fusible plug is included in the loose parts box.  This must be installed into the tagged
hole in the tank to replace a plastic shipping plug.

Fuel Fill

Fuel tank filler pipe location should be so situated and constructed as to prevent gasoline
vapor from emitting to vents of pilot flamed devices and to body and engine compartment
air inlets.

Содержание P32

Страница 1: ...st be taken to protect all ve hicle components especially brake fuel lines front suspension air cylinders and fuel tank assembly electrical wiring and ECM PCM TCM VCM or ABS To avoid electronic compon...

Страница 2: ...body assembly attach ments It is imperative that the body assembly structure be integrated to the chassis through the above parts to ensure vehicle structural integrity If this design criteria is not...

Страница 3: ...damaged by excessive temperatures must be removed or adequately shielded the battery cables should be disconnected at the battery Also prior to welding the area to be welded and surrounding area must...

Страница 4: ...a large variation in completed vehicle front weight due to differences in body weight and equipment the front suspension alignment caster camber and toe must be checked and reset if necessary after t...

Страница 5: ...Floorboard and toe pan position cannot be altered as it will interfere with brake and ac celerator pedal movement or cause driver discomfort The floor may be covered with normal pad and carpeting only...

Страница 6: ...sioner In this type of system degrees of pulley wrap belt tension andpulleyalignmentareverycriticalfactors Modificationisnotrecommended Due to the critical nature of the accelerator system anyone maki...

Страница 7: ...elationship of the air cleaner assembly to the Mass Air Flow sensor MAF as posi tionedbytheaircleanerelbowcannotbealtered TheMAFsensorblackelectronicmod ule must remain 30_ forward of vertical The fol...

Страница 8: ...ls hoselengthsandtheirlocation exceptasdescribed in the fuel fill system modifications section could void compliance The system includes D Fueltank fuellevelsender fuelfillandventhosesandpipes emissio...

Страница 9: ...ns in the fuel system These valves are only to be opened when siphoning water and contaminants from the fuel sys tem Fuel Tank For vehicles with full frames the tank must have a minimum clearance of 2...

Страница 10: ...n to make recommendations on how to insulate or design components in the proximity of the exhaust system Each manufacturer must make temperature checks of critical areas of his vehicle and adjust his...

Страница 11: ...nce of not more than 450 mm In this clipping they shall not have a free movement that will allow rubbing on any vehicle component either fixed or moveable D All clips used must be of the rubber lined...

Страница 12: ...h must be off when connecting or disconnecting battery cables or hangers jumper cables Failure to do so may overstress or damage the ECM PCM TCM VCM ABS or other electronic components Modifications ad...

Страница 13: ...rea with the top approximately the same height as the radiator fill cap The bottle must be sup ported by the two attaching embossments at the top and also by the rib at the bottom of the bottle to pre...

Страница 14: ...PAGE 14 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 General Arrangement Diesel Engine Option L65 6 5L Turbo HO...

Страница 15: ...PAGE 15 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 General Arrangement Diesel Engine Option L65 6 5L Turbo HO...

Страница 16: ...PAGE 16 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Diesel Engine Option L57 6 5L HO w FL6 Independent Front Suspension...

Страница 17: ...PAGE 17 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Diesel Engine Option L57 6 5L HO w FL6 Independent Front Suspension...

Страница 18: ...PAGE 18 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L31 5 7L V8 w FK4 I Beam Front Suspension...

Страница 19: ...PAGE 19 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L31 5 7L V8 w FK4 I Beam Front Suspension Option FK4...

Страница 20: ...PAGE 20 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L31 5 7L V8 w FL6 Independent Front Suspension...

Страница 21: ...PAGE 21 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L31 5 7L V8 w FL6 Independent Front Suspension...

Страница 22: ...PAGE 22 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FK4 I Beam Front Suspension...

Страница 23: ...PAGE 23 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FK4 I Beam Front Suspension...

Страница 24: ...PAGE 24 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FL6 Independent Front Suspension...

Страница 25: ...PAGE 25 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FL6 Independent Front Suspension...

Страница 26: ...PAGE 26 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FL5 FL6 Independent Front Suspension...

Страница 27: ...PAGE 27 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Gas Engine Option L35 4 3L V6 w FL5 FL6 Independent Front Suspension...

Страница 28: ...PAGE 28 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Diesel Engine Option L57 6 5L HO w FK4 FK5 I Beam Front Suspension...

Страница 29: ...PAGE 29 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement Diesel Engine Option L57 6 5L HO w FK4 FK5 I Beam Front Suspension...

Страница 30: ...PAGE 30 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement H Point Locations w I Beam Front Suspension Options FK4 FK5 without I Beam Front Suspension Options FL5 FL6 FL7...

Страница 31: ...PAGE 31 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 General Arrangement School Bus Application Option B3D B3M L57 L57 L57...

Страница 32: ...PAGE 32 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 Auto Apply Park Brake Harness Ground...

Страница 33: ...PAGE 33 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Instrument Cluster Location...

Страница 34: ...PAGE 34 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Body Mounting Hole Location P 30000 Battery Mounting Hole Location...

Страница 35: ...PAGE 35 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Chassis Data...

Страница 36: ...PAGE 36 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 Taperleaf Suspension...

Страница 37: ...PAGE 37 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Gas Engine 5 7L V8 Option L31...

Страница 38: ...PAGE 38 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Gas Engine 4 3L V6 Option L35...

Страница 39: ...PAGE 39 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 Gas Engine 7 4L V8 Option L29...

Страница 40: ...PAGE 40 P32 42 CHASSIS P32 42 Rev 12 98 P 30032 Diesel Engine 6 5L Turbo Ho Option L65...

Страница 41: ...PAGE 41 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Diesel Engine 6 5L HO Option L57...

Страница 42: ...P 300 32 42 Engine Removal Space Requirements and Deaeration Cooling System Engine Removal Space Requirements Deaeration Cooling System Diesel Vent Line Heater Tank Inlet Connection Crossover Pipe Wat...

Страница 43: ...PAGE 43 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Air Conditioning Fittings...

Страница 44: ...PAGE 44 P32 42 CHASSIS P32 42 Rev 12 98 P 30042 Air Conditioning Compressor Locations...

Страница 45: ...PAGE 45 P32 42 CHASSIS P32 42 Rev 12 98 P 300 32 42 Fuel Filler Neck...

Страница 46: ...PAGE 46 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Fuel Tank Arrangement...

Страница 47: ...PAGE 47 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Temporary Fuel Tank Arrangement...

Страница 48: ...PAGE 48 P32 42 CHASSIS P32 42 Rev 12 98 P 30000 Center High Mounted Stop Lamp CHMSL...

Страница 49: ...PAGE 49 P32 42 CHASSIS P32 42 Rev 12 98 P 300 32 42 Lamp Mounting P 30032 P 30042...

Страница 50: ...PAGE 50 P32 42 CHASSIS P32 42 Rev 12 98 P 300 32 42 Instrument Panel Cut Out...

Страница 51: ...Helm Inc P O Box 07130 Detroit Michigan 48207 1 313 865 5000 for information and inquiries 1 800 782 4356 for credit card orders Routine orders will be shipped within 10 days of receipt Rush orders wi...

Отзывы: