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4

SOFT WATER BASICS

Hardness

Excess amounts of calcium and magnesium in water produce 

hardness. A water softener removes the majority of calcium and 

magnesium to produce softened water. 

 

Hardness is measured in terms of grains. (This grain weight 

is derived from the average weight of a dry grain of wheat.) 

When your water is tested, the grain hardness is calculated and 

expressed as grains per gallon (gpg). This calculation determines 

what type and size of water softener will most efficiently soften 

the water.

 

A water softener contains an ion exchange media 

(sometimes  called  resin)  which  removes  the  hardness  from 

water as it flows through the softener tank. Eventually so much 

hardness collects on the exchange media that the softener can 

no longer soften water. At this point it is considered "exhausted". 

Regeneration is now necessary.

Regeneration

To regenerate the exchange media, it must be rinsed with a 

brine (salt) solution. This removes the hardness from the exchange 

media and replaces it with sodium. The exchange media is then 

ready to remove hardness from water. The hardness minerals 

and excess brine solution are rinsed down the drain.

 

During the regeneration cycle the softener is also back-

washed. This reversing of the normal flow of water serves to 

remove sediment which may have accumulated during the soft-

ening process due to the filtering action of the exchange media. 

Backwashing also loosens and fluffs up the bed of exchange 

media to insure that during regeneration the brine solution will 

come into contact with all the media.

Figure 1

Maintenance of Your Softener

 

Salt:

  

Salt to a softener is what gasoline is to a car. Not only must a softener have salt, but it should be the proper type to insure 

efficient recharging of the unit. Ask your dealer what type of salt may best suit your needs. Always have an adequate supply of salt on 

hand. Check the salt level of your brine tank every couple of weeks initially to determine how much salt you use - this will depend on 

how much water you use.  Fill the tank approximately three-fourths full, with a minimum of 12” of salt. DO NOT USE block salt when the 

H-151 control is programmed with a brine tank prefill.  Block salt does not dissolve quick enough to provide a good regeneration.  

 

Cleaning Brine Tank:

  

Salt tank may require periodic cleaning. Inspect the brine tank at least once a year for buildup of insoluble 

materials.  It is recommended to periodically clean the brine tank no matter what kind of salt you are using.  See page 21, Miscellaneous 

#2 for details on cleaning.

REMEMBER:

  Salt is the fuel to run your water softener.  Buy the 

best clean salt available.

This water softener is not intended to be used for treating water that is microbiologically unsafe or of unknown quality without 

adequate disinfection before or after treatment.

Units larger than 150K contain air check as standard brine 

tank assembly.

Содержание H-151 Series

Страница 1: ...l Manufactured by HELLENBRAND INC 404 Moravian Valley Road Waunakee Wisconsin 53597 2509 Web www hellenbrand com Email info hellenbrand com Water Management System Patent Pending 800396 Rev B 10 17 17...

Страница 2: ...e dealer who installed this system TABLE OF CONTENTS Job Specification Sheet 3 Soft Water Basics 4 Pre Installation Check List 5 Installation Instructions 6 7 Programming 8 19 Water Softener Disinfect...

Страница 3: ...old _______ Toilets _______ All Cold _______ Other ________________________________________________________________________________________ INSTALLATION DATE __________________________________________...

Страница 4: ...filtering action of the exchange media Backwashing also loosens and fluffs up the bed of exchange media to insure that during regeneration the brine solution will come into contact with all the media...

Страница 5: ...tion of existing plumbing must be free from lime and iron build up Piping that is built up heavily with lime and or iron must be replaced If piping is blocked with iron additional equipment must be in...

Страница 6: ...y to access refill elbow located on top of the control valve The refill flow control assembly is attached to the control valve with a locking clip The locking clip allows the elbow to rotate 270 degre...

Страница 7: ...an alternator there is not an option to program OFF for reserve as this would cause regeneration on calendar day override defeating purpose of twin alternating system An added benefit of the alternat...

Страница 8: ...ycle to run its full course While the rinse cycle is finishing this would be a good time to load your brine tank with salt If utilizing brine recovery manually add full volume of water to brine tank f...

Страница 9: ...the number of days between regenerations If value set to oFF regeneration initiation is based solely on gallons used If value is set as a number allow able range from 1 to 28 a regeneration initiation...

Страница 10: ...dictate adjustments This should only be done from the recommendation of a water conditioning professional The following chart shows the upper and lower limits of each cycle Cycle Options Units Lower U...

Страница 11: ...gallon capacity will be automatically calculated and reserve capacity will be automati cally estimated oFF regeneration will be based solely on the day override set see Installer Display Settings Step...

Страница 12: ...o step 11S or other selection for relay settings or 20S if OFF selected STEP 10S RELAY 1 TIME TRIGGER STEP 11S RELAY 1 SET POINT 10 MIN SET SET RELAY 1 DURATION 3 00MIN STEP 12S SET RELAY 1 GALLONS TR...

Страница 13: ...ET BOTH STEP 21S SCHEDULED SERVICE SET 0 25 STEP 22S SCHEDULED SERVICE SET 80000 STEP 23S YR GAL RETURN TO NORMAL MODE RELAY 1 SET POINT SET 1 GAL STEP 17S RELAY 1 DURATION SET 0 01 MIN STEP 18S RELAY...

Страница 14: ...d on that day Continue to press the button to show the volume of water treated for the last 63 days If a regeneration occurred on the day the letter R will also be displayed This display will show das...

Страница 15: ...4VH Press REGEN to return to previous step STEP 4VH Volume total used since start up This display shows the total gallons treated since startup This display will equal zero if a water meter is not in...

Страница 16: ...SET STEP 3CS OFF ALTERNATOR SYSTEM SET VALVE TYPE ALT A ALTERNATOR SYSTEM SET STEP 4CS STEP 5CS REFRESH RINSE SET TYPE MIN STEP 4CS Twin Alternating System Allows automatic alternation between two uni...

Страница 17: ...ct Reclaim for 1 Reclaim Event Reclaim 2x for 2 reclaim events and Reclaim 3x for 3 reclaim events Separate Source Allows Auxiliary MAV to switch positions before the start of regenera tion and to swi...

Страница 18: ...done to provide settings that optimize salt savings without sacrificing capacity H151 Super HP Software REV P101 P100 11 defines start of regeneration as any mode that is not fill or softening H151 H...

Страница 19: ...ss REGEN to return to previous step STEP 19CS Press the or buttons until selection of fifth cycle appears in upper left corner Press NEXT to go to Step 20CS Press REGEN to return to previous step STEP...

Страница 20: ...er when it freezes If your softener is equipped with an optional bottom drain on the mineral tank you will have to follow all of the same proce dures with the exception of the need for compressed air...

Страница 21: ...n seated and snapped into place on backplate wires outside of guides on backplate can impede drive bracket from correct position C2 Check PC board is seated on posts and snapped into place on drive br...

Страница 22: ...ash controller B Faulty distributor tube assembly B Check distributor tube assembly for cracks or holes C Air in water supply system C 1 Check for leaks in brine lines fittings or air check Repair or...

Страница 23: ...d circuit board 16 No softening or filtering display A Bypass valve in bypass position A Put bypass valve in service position when water is flowing B Meter connection disconnected B Connect meter to P...

Страница 24: ...heet for amount 6 Underbedding 20 Flint 100983 See Spec Sheet for amount 7 1 2 Brine line 6 102674 7 15 18x40 3 8 474 SBV 5 Grid 1 104418 18x40 3 8 474 SBV 8 Grid 1 104420 24x41 3 8 474 SBV 6 Grid 1 1...

Страница 25: ...e Clip 5 105967 Meter Retaining Clip 6 101784 1 5 Meter Housing DRAWING NO ORDER NO DESCRIPTION 1 5 Meter Assembly p n 102049 1 0 Meter Assembly Less Fittings p n 108566 1 0 Meter Assembly Noryl plast...

Страница 26: ...Drive Gear Cover 1 7 Relay Kit Options 1 103724 PCM Relay Installed 103723 PCM Relay Kit 103730 Pigtail Relay Installed 103729 Pigtail Relay Kit Not Shown 101880 Auxiliary Switch Kit 1 Not Shown 1028...

Страница 27: ...347 1 9 108620 O Ring 328 for Valve Bodies w NPT Threads 1 10 109528 H151 NPT Valve Body Gen 2 1 11 109529 Test Port Plug 1 4 NPT 2 12 101489 Top Baffle Diffuser 1 5 50MM 1 QUANTITY DRAWING NO ORDER...

Страница 28: ...y assuring the o rings engages the bore in the main body Install tighten the 4 1 4 20 screws The lower injector o ring engages the ID of the injector tube which may push the injector out of position w...

Страница 29: ...itting 1 Straight Figure 18 Figure 19 Valves are shipped without drain line flow control DLFC install DLFC before using Use a minimum drain line size of 3 4 1 101414 Locking Clip 1 2 101159 H151 DLFC...

Страница 30: ...30 2 Backwash Inlet Outlet Drain TOT Distributor Regenerant Draw FLOW DIAGRAM SERVICE 1 Service Inlet Outlet Drain TOT Distributor Regenerant Draw FLOW DIAGRAM BACKWASH...

Страница 31: ...Drain TOT Distributor Regenerant Draw 3 Draw Inlet Outlet Drain TOT Distributor Regenerant Draw Injector Feed Water From Inlet Regenerant Mix Enters Top Of Tank Section Through Injector FLOW DIAGRAM...

Страница 32: ...32 FLOW DIAGRAM FILL 5 Fill Inlet Outlet Drain TOT Distributor Regenerant Draw...

Страница 33: ...tely when gallons capacity reaches 0 Time of regeneration will not be allowed to be set because regeneration will always occur when gallons capacity reaches 0 Immediate oFF Reserve capacity not automa...

Страница 34: ...cover Handle the cover and the gears carefully so that the gears do not fall off the pegs in the cover Replace broken or damaged drive gears Do not lubricate any of the gears Avoid getting any foreign...

Страница 35: ...h air Both pieces have smaller diameter holes that control the flow rates of water to insure that the proper concentration of regenerant is used Sharp objects which can score the plastic should not be...

Страница 36: ...36 INJECTOR FLOW RATE GRAPHS VIOLET ORDER NO TBD US Units WHITE ORDER NO 101812 US Units RED ORDER NO 101811 US Units BLUE ORDER NO 101813 US Units...

Страница 37: ...37 INJECTOR FLOW RATE GRAPHS YELLOW ORDER NO 101814 US Units ORANGE ORDER NO 101816 US Units GREEN ORDER NO 101815 US Units GREY ORDER NO 109741 US Units...

Страница 38: ...778 91 704 114 630 114 630 137 556 137 556 Medium Salt 2800 grains lb 56 000 84 000 112 000 140 000 140 000 168 000 168 000 High Salt 2133 grains lb 63 990 95 985 127 980 159 975 159 975 191 970 191 9...

Страница 39: ...ins lb 160 482 183 408 206 334 229 260 229 260 343 890 Medium Salt 2800 grains lb 196 000 224 000 252 000 280 000 280 000 420 000 High Salt 2133 grains lb 223 965 255 960 287 955 319 950 319 950 479 9...

Страница 40: ...valid warranty claims against Hellenbrand THIS WARRANTY DOES NOT COVER defects caused by sand sediment or bacteria fouling accident fire flood Act of God misuse misap plication neglect alteration inst...

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