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1.   Salt Usage: See your water conditioning professional for a 

  recommendation on the best type of salt for your application.

2.  Brine Tank Cleaning:

  a.  Remove brine tank cover.

  b.  Scoop out as much old salt as possible.

 c. Disconnect brine tubing from safety brine valve at brine well.

  d.  Remove safety brine valve from brine well by placing one  

 

hand in brine well to hold overflow nut and remove 2 piece  

 

overflow.

  

e.  Remove optional brine well and grid plate, if used, from  

 

  brine tank.

  

f.  Remove any remaining salt and/or impurities from brine tank.

  

g.  Using clean water and a brush or rag, wipe and rinse inside    

  of brine tank.  Also wipe and rinse the grid plate and brine well.

h.  Reassemble brine tank reversing steps c - e.  Note: If grid  

 

plate  is  used  and  it  is  damaged  or  cracked,  replace  with  

 

new  one.

i.   Put brine tank in place making sure there is no debris or  

 

foreign material beneath it.

j.  Reconnect brine tubing to safety brine valve.

k.  Manually add 6 inches of water to the brine tank (or to  

 

approximately 1” above the grid plate, if used).

l.   Add new salt.  Important:  Do not add the old salt which  

 

was removed earlier unless it is clean and not mushy.   

 

We recommend using new salt.

m.  Follow the disinfection instructions found at the top of this  

 

page.

n.   Put on brine tank cover.

MISCELLANEOUS

WATER SOFTENER DRAINING PROCEDURE

In cold weather climates it is common for plumbing systems that 

are not in use to be “winterized“ or drained of all water to prevent 

any damage that may be caused by the excessive expansion of 

water when it freezes. To prevent damage to a water softener it 

must be 

properly

 drained also. A simple way to properly drain 

or winterize a water softener is to use compressed air to force 

all of the water out of the softener mineral tank. The following 

procedure will explain the process:

1)  Initiate the softener into a manual regeneration cycle.  After 

the refill cycle, advance control to backwash and allow it 

to complete the backwash cycle (this will clean the media) 

and start into the brine-draw cycle. Allow the regeneration to 

continue in the brine draw cycle until the brine is drawn out 

of the brine tank and the air check at the bottom of the brine 

pick-up tube shuts off. At this time no more brine is introduced 

into the softener and the slow rinse process begins.

2)  Turn the water supply inlet and outlet valves off to the water 

softener as soon as the air check shuts off and no more brine 

is being drawn into the softener (at the beginning of the slow 

rinse process). 

3)  Unplug the electric power leaving the softener control valve 

in the brine draw cycle.

4)  Disconnect the brine tube at the top of the brine tank and 

force air into the brine tube toward the softener mineral tank 

and control valve. The air will force the brine/water solution 

that was drawn into the mineral tank out to drain through 

the control valve drain line. (An air compressor blow gun 

attachment with a portable air compressor works well.)

 CAUTION

: You do not want to apply any more pressure than 

necessary to force the brine/water out of the mineral tank. 

  The small amount of brine/water that may be left in the min-

eral tank will not expand enough to cause any damage to 

the softener when it freezes.

  If your softener is equipped with an optional bottom drain on 

the mineral tank, you will have to follow all of the same proce-

dures with the exception of the need for compressed air. With 

the brine tube disconnected from the brine tank, raise it to a 

level above the softener control valve and temporarily secure 

it in this position. Now open the drain valve at the bottom of 

the mineral tank and allow all brine/water to drain from the 

mineral tank.

 CAUTION:

  If a hose is connected to the drain valve to direct 

the brine/water to a floor drain be sure it runs downward and 

is unobstructed. When brine/water quits running at the drain, 

be sure to leave the drain valve open until you start the system 

up again.

5)  At this time the brine tank has very little water left in it. What 

liquid is left in the brine tank is saturated brine, provided there 

is still salt left in the tank. Saturated brine will not freeze solid 

and cause any damage and does not have to be drained any 

further from the brine tank.

  If there is no salt left in the brine tank when the system is 

drained we recommend dumping all of the water out of the 

brine tank at this time. See brine tank cleaning instructions. 

(#2 in Miscellaneous section, below)

6) 

CAUTION:

 It is important at this time to be assured that the 

inlet/outlet water supply piping is properly drained. Depending 

on how the water supply piping was routed to the water softener 

control valve, a water loop or trap may have been created.

  Sometimes drain valve(s) are installed at the bottom of the 

loop to assure all water can be drained out. If not it may be 

necessary to disconnect the control valve from the piping sys-

tem and open the inlet/outlet valve(s) to allow all the water to 

drain from the piping. This should be done when the rest of 

the plumbing system is drained.

7)  Draining or winterizing of your softener is complete. Refer 

to the start-up procedures on page 9 when you are ready to 

start-up your softener.

WATER SOFTENER DISINFECTION

The construction materials of your water softener will not support 

bacterial growth nor will these materials contaminate a water 

supply. However, the normal conditions existing during shipping, 

storage, and installation indicate the advisability of disinfecting 

a softener after installation, before the softener is used to treat 

potable water. In addition, during normal use a softener may 

become fouled with organic matter or in some cases, with bac-

teria from the water supply.

 

Therefore, every water softener should be disinfected after 

installation, some will require periodic disinfection during their 

normal life. You have two choices for disinfection as follows:
A.   SODIUM HYPOCHLORITE (household bleach)

  5.25% SODIUM HYPOCHLORITE solutions are available 

under such trade names such as Clorox, Linco, Bo Peep, 

White Sail and Eagle Brand Bleach. If stronger solutions are 

used, such as those sold for commercial laundries, adjust 

the dosage accordingly.

  1. 

Dosage:

      a. Softening  resin;  1.2  fluid  ounce  per  cubic  foot  of  

   resin.

    2. Add the required amount of hypochlorite solution to the  

      brine well of the brine tank.

   a. Proceed with the normal regeneration.  Press REGEN

       and allow the water softener to go through a normal

   regeneration.

B.   EPA and NSF approved Sani-System by Pro Products.   

    This can be purchased from your water treatment provider

    or at: http://proproducts.com/products/sani-system.

Содержание H-151 Series

Страница 1: ...l Manufactured by HELLENBRAND INC 404 Moravian Valley Road Waunakee Wisconsin 53597 2509 Web www hellenbrand com Email info hellenbrand com Water Management System Patent Pending 800396 Rev B 10 17 17...

Страница 2: ...e dealer who installed this system TABLE OF CONTENTS Job Specification Sheet 3 Soft Water Basics 4 Pre Installation Check List 5 Installation Instructions 6 7 Programming 8 19 Water Softener Disinfect...

Страница 3: ...old _______ Toilets _______ All Cold _______ Other ________________________________________________________________________________________ INSTALLATION DATE __________________________________________...

Страница 4: ...filtering action of the exchange media Backwashing also loosens and fluffs up the bed of exchange media to insure that during regeneration the brine solution will come into contact with all the media...

Страница 5: ...tion of existing plumbing must be free from lime and iron build up Piping that is built up heavily with lime and or iron must be replaced If piping is blocked with iron additional equipment must be in...

Страница 6: ...y to access refill elbow located on top of the control valve The refill flow control assembly is attached to the control valve with a locking clip The locking clip allows the elbow to rotate 270 degre...

Страница 7: ...an alternator there is not an option to program OFF for reserve as this would cause regeneration on calendar day override defeating purpose of twin alternating system An added benefit of the alternat...

Страница 8: ...ycle to run its full course While the rinse cycle is finishing this would be a good time to load your brine tank with salt If utilizing brine recovery manually add full volume of water to brine tank f...

Страница 9: ...the number of days between regenerations If value set to oFF regeneration initiation is based solely on gallons used If value is set as a number allow able range from 1 to 28 a regeneration initiation...

Страница 10: ...dictate adjustments This should only be done from the recommendation of a water conditioning professional The following chart shows the upper and lower limits of each cycle Cycle Options Units Lower U...

Страница 11: ...gallon capacity will be automatically calculated and reserve capacity will be automati cally estimated oFF regeneration will be based solely on the day override set see Installer Display Settings Step...

Страница 12: ...o step 11S or other selection for relay settings or 20S if OFF selected STEP 10S RELAY 1 TIME TRIGGER STEP 11S RELAY 1 SET POINT 10 MIN SET SET RELAY 1 DURATION 3 00MIN STEP 12S SET RELAY 1 GALLONS TR...

Страница 13: ...ET BOTH STEP 21S SCHEDULED SERVICE SET 0 25 STEP 22S SCHEDULED SERVICE SET 80000 STEP 23S YR GAL RETURN TO NORMAL MODE RELAY 1 SET POINT SET 1 GAL STEP 17S RELAY 1 DURATION SET 0 01 MIN STEP 18S RELAY...

Страница 14: ...d on that day Continue to press the button to show the volume of water treated for the last 63 days If a regeneration occurred on the day the letter R will also be displayed This display will show das...

Страница 15: ...4VH Press REGEN to return to previous step STEP 4VH Volume total used since start up This display shows the total gallons treated since startup This display will equal zero if a water meter is not in...

Страница 16: ...SET STEP 3CS OFF ALTERNATOR SYSTEM SET VALVE TYPE ALT A ALTERNATOR SYSTEM SET STEP 4CS STEP 5CS REFRESH RINSE SET TYPE MIN STEP 4CS Twin Alternating System Allows automatic alternation between two uni...

Страница 17: ...ct Reclaim for 1 Reclaim Event Reclaim 2x for 2 reclaim events and Reclaim 3x for 3 reclaim events Separate Source Allows Auxiliary MAV to switch positions before the start of regenera tion and to swi...

Страница 18: ...done to provide settings that optimize salt savings without sacrificing capacity H151 Super HP Software REV P101 P100 11 defines start of regeneration as any mode that is not fill or softening H151 H...

Страница 19: ...ss REGEN to return to previous step STEP 19CS Press the or buttons until selection of fifth cycle appears in upper left corner Press NEXT to go to Step 20CS Press REGEN to return to previous step STEP...

Страница 20: ...er when it freezes If your softener is equipped with an optional bottom drain on the mineral tank you will have to follow all of the same proce dures with the exception of the need for compressed air...

Страница 21: ...n seated and snapped into place on backplate wires outside of guides on backplate can impede drive bracket from correct position C2 Check PC board is seated on posts and snapped into place on drive br...

Страница 22: ...ash controller B Faulty distributor tube assembly B Check distributor tube assembly for cracks or holes C Air in water supply system C 1 Check for leaks in brine lines fittings or air check Repair or...

Страница 23: ...d circuit board 16 No softening or filtering display A Bypass valve in bypass position A Put bypass valve in service position when water is flowing B Meter connection disconnected B Connect meter to P...

Страница 24: ...heet for amount 6 Underbedding 20 Flint 100983 See Spec Sheet for amount 7 1 2 Brine line 6 102674 7 15 18x40 3 8 474 SBV 5 Grid 1 104418 18x40 3 8 474 SBV 8 Grid 1 104420 24x41 3 8 474 SBV 6 Grid 1 1...

Страница 25: ...e Clip 5 105967 Meter Retaining Clip 6 101784 1 5 Meter Housing DRAWING NO ORDER NO DESCRIPTION 1 5 Meter Assembly p n 102049 1 0 Meter Assembly Less Fittings p n 108566 1 0 Meter Assembly Noryl plast...

Страница 26: ...Drive Gear Cover 1 7 Relay Kit Options 1 103724 PCM Relay Installed 103723 PCM Relay Kit 103730 Pigtail Relay Installed 103729 Pigtail Relay Kit Not Shown 101880 Auxiliary Switch Kit 1 Not Shown 1028...

Страница 27: ...347 1 9 108620 O Ring 328 for Valve Bodies w NPT Threads 1 10 109528 H151 NPT Valve Body Gen 2 1 11 109529 Test Port Plug 1 4 NPT 2 12 101489 Top Baffle Diffuser 1 5 50MM 1 QUANTITY DRAWING NO ORDER...

Страница 28: ...y assuring the o rings engages the bore in the main body Install tighten the 4 1 4 20 screws The lower injector o ring engages the ID of the injector tube which may push the injector out of position w...

Страница 29: ...itting 1 Straight Figure 18 Figure 19 Valves are shipped without drain line flow control DLFC install DLFC before using Use a minimum drain line size of 3 4 1 101414 Locking Clip 1 2 101159 H151 DLFC...

Страница 30: ...30 2 Backwash Inlet Outlet Drain TOT Distributor Regenerant Draw FLOW DIAGRAM SERVICE 1 Service Inlet Outlet Drain TOT Distributor Regenerant Draw FLOW DIAGRAM BACKWASH...

Страница 31: ...Drain TOT Distributor Regenerant Draw 3 Draw Inlet Outlet Drain TOT Distributor Regenerant Draw Injector Feed Water From Inlet Regenerant Mix Enters Top Of Tank Section Through Injector FLOW DIAGRAM...

Страница 32: ...32 FLOW DIAGRAM FILL 5 Fill Inlet Outlet Drain TOT Distributor Regenerant Draw...

Страница 33: ...tely when gallons capacity reaches 0 Time of regeneration will not be allowed to be set because regeneration will always occur when gallons capacity reaches 0 Immediate oFF Reserve capacity not automa...

Страница 34: ...cover Handle the cover and the gears carefully so that the gears do not fall off the pegs in the cover Replace broken or damaged drive gears Do not lubricate any of the gears Avoid getting any foreign...

Страница 35: ...h air Both pieces have smaller diameter holes that control the flow rates of water to insure that the proper concentration of regenerant is used Sharp objects which can score the plastic should not be...

Страница 36: ...36 INJECTOR FLOW RATE GRAPHS VIOLET ORDER NO TBD US Units WHITE ORDER NO 101812 US Units RED ORDER NO 101811 US Units BLUE ORDER NO 101813 US Units...

Страница 37: ...37 INJECTOR FLOW RATE GRAPHS YELLOW ORDER NO 101814 US Units ORANGE ORDER NO 101816 US Units GREEN ORDER NO 101815 US Units GREY ORDER NO 109741 US Units...

Страница 38: ...778 91 704 114 630 114 630 137 556 137 556 Medium Salt 2800 grains lb 56 000 84 000 112 000 140 000 140 000 168 000 168 000 High Salt 2133 grains lb 63 990 95 985 127 980 159 975 159 975 191 970 191 9...

Страница 39: ...ins lb 160 482 183 408 206 334 229 260 229 260 343 890 Medium Salt 2800 grains lb 196 000 224 000 252 000 280 000 280 000 420 000 High Salt 2133 grains lb 223 965 255 960 287 955 319 950 319 950 479 9...

Страница 40: ...valid warranty claims against Hellenbrand THIS WARRANTY DOES NOT COVER defects caused by sand sediment or bacteria fouling accident fire flood Act of God misuse misap plication neglect alteration inst...

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