background image

28

REGENERANT BODY

1

8

16

12

19

17

10

3

5

4

2

18

6

7

14

13

11

9

15

Proper RFC orientation

directs refill water flow 

towards the washer face

with rounded edges

WS 1.5" Gen 2

 Order No.

Description

Quantity

V3967

WS1.5 Injector Body, Welded Assembly

1

V3441

O-ring -226

1

V3968

WS1.5 Injector Feed Tube

1

V3177-01

WS1 Injector Screen

1

V3969

WS1.5 Injector Draw Tube

1

V3176

WS1 Injector Cap

1

V3152

O-ring -135

1

V3010-15(Add Part #) WS 1 1/2 Injector

1

V3498

Refill Flow Control, 1/2"

1

V3428

WS 1.5 Refill Retainer Assembly (0.5 GPM)

1

V3163

O-ring, -019

1

H4612

Elbow Cap, 1/2"

1

JCPG-8PBLK

Nut, Compression, 1/2" Black

1

JCP-P-8

Insert, Polytube 1/2"

1

V3182

Refill Flow Control (0.5 GPM)

1

H4615

Retaining Clip

1

V3724

Washer, Flat Stainless Steel

4

V3642

Bolt, BHCS Stainless Steel 1/4-20x 1 1/4

4

V3195-01

Refill Port Plug

1

9

16

18
19

17

10
11
12
13

15

14

8

Drawing No.

1
2
3
4
5
6
7

WS1.5 Generation 2 

The 2

nd

 generation WS1.5 shares most components and assembly methods with its former version.  Below are supplemental 

instructions on removing & servicing the plastic brine body components. 

Regenerant Body 

Disassembly, Inspection 

Turn off supply water & relieve system pressure. 

The regenerant body would typically only be removed for servicing of the injector screen.  Removing the injector cap can allow much of 
the contained water to drained before removing the body.  Remove the (4) ¼-20 screws, the body can then be pulled straight back off 
the main body taking care to not lose the o-ring between the regenerant & main body.  The injector screen is installed inside the plastic 
body behind the injector feed tube.  The injector screen can be pushed out from the half round hole feature behind the injector cap. 

Reassembly

Insert the injector feed and draw tubes into the main body, bottoming them out in their bores.  Install the injector screen in the 
regenerant body, the small hole in the end of the screen will nest around a feature in the plastic body allowing the large end to be flush 
with a step in the tube bore.  Confirm the placement of the o-ring on the ~2” diameter flange of the plastic body then press the
regenerant body straight onto the main body, assuring the o-rings engages the bore in the main body.  Install & tighten the (4)1/4-20 
screws.  The lower injector o-ring engages the ID of the injector tube which may push the injector out of position when reinstalling the 
regenerant body.  Verify the injector is seated all the way down into its bore. 

A V3968 Injector Feed Tube Assembly  contains one 

D1245 O‐ring ‐111 and two V3155 O‐ring ‐112’s. 

 

A V3969 Injector Draw Tube Assembly contains one 

V3638 O‐ring ‐113 and two V3157 O‐ring ‐115’s. 

ITEM NO.

ORDER NO.

DESCRIPTION

QTY

1

109530

H151 Injector Body, Welded Assy

1

2

109531

O-Ring-226

1

3

109532

H151 Injector Feed Tube

1

4

102457

H151 Injector Screen

1

5

109533

H151 Injector Draw Tube

1

6

101375

H151 Injector Cap

1

7

102159

O-Ring-135

1

8

See Chart

H151  1-1/2 Injector

1

101811

C - Red

101812

D - White

101813

E - Blue

101814

F - Yellow

101815

G - Green

101816

H - Orange

TBD

I - TBD

9

103588

Refill Flow Control, 1/2”

1

9b

101619

3/4” Refill Elbow (H151-450 Only)

BLFC on Brine Tank

10

102417

H151 Refill Retainer Assy (0.5GPM)

1

11

102153

O-Ring-019

1

12

H4612

Elbow Cap, 1/2” (See #9)

1

13

102129

Nut, Compression, 1/2” Black (See #9)

1

14

101869

Insert, Polytube 1/2” (See #9)

1

15

102421

Refill Flow Control

1

16

101414

Retaining Clip

1

17

109534

Washer, Flat Stainless Steel

4

18

109535

Bolt, Stainless Steel 1/4-20x1-1/4

4

19

102322

Refill Plug Port

1

102318

Plug - Black

1

A 109532 Injector Feed Tube Assembly contains one O-ring-111 and two O-rings-112’s.

An Injector Draw Tube Assembly contains one O-ring-113 and two O-rings-115’s.

Содержание H-151 Series

Страница 1: ...l Manufactured by HELLENBRAND INC 404 Moravian Valley Road Waunakee Wisconsin 53597 2509 Web www hellenbrand com Email info hellenbrand com Water Management System Patent Pending 800396 Rev B 10 17 17...

Страница 2: ...e dealer who installed this system TABLE OF CONTENTS Job Specification Sheet 3 Soft Water Basics 4 Pre Installation Check List 5 Installation Instructions 6 7 Programming 8 19 Water Softener Disinfect...

Страница 3: ...old _______ Toilets _______ All Cold _______ Other ________________________________________________________________________________________ INSTALLATION DATE __________________________________________...

Страница 4: ...filtering action of the exchange media Backwashing also loosens and fluffs up the bed of exchange media to insure that during regeneration the brine solution will come into contact with all the media...

Страница 5: ...tion of existing plumbing must be free from lime and iron build up Piping that is built up heavily with lime and or iron must be replaced If piping is blocked with iron additional equipment must be in...

Страница 6: ...y to access refill elbow located on top of the control valve The refill flow control assembly is attached to the control valve with a locking clip The locking clip allows the elbow to rotate 270 degre...

Страница 7: ...an alternator there is not an option to program OFF for reserve as this would cause regeneration on calendar day override defeating purpose of twin alternating system An added benefit of the alternat...

Страница 8: ...ycle to run its full course While the rinse cycle is finishing this would be a good time to load your brine tank with salt If utilizing brine recovery manually add full volume of water to brine tank f...

Страница 9: ...the number of days between regenerations If value set to oFF regeneration initiation is based solely on gallons used If value is set as a number allow able range from 1 to 28 a regeneration initiation...

Страница 10: ...dictate adjustments This should only be done from the recommendation of a water conditioning professional The following chart shows the upper and lower limits of each cycle Cycle Options Units Lower U...

Страница 11: ...gallon capacity will be automatically calculated and reserve capacity will be automati cally estimated oFF regeneration will be based solely on the day override set see Installer Display Settings Step...

Страница 12: ...o step 11S or other selection for relay settings or 20S if OFF selected STEP 10S RELAY 1 TIME TRIGGER STEP 11S RELAY 1 SET POINT 10 MIN SET SET RELAY 1 DURATION 3 00MIN STEP 12S SET RELAY 1 GALLONS TR...

Страница 13: ...ET BOTH STEP 21S SCHEDULED SERVICE SET 0 25 STEP 22S SCHEDULED SERVICE SET 80000 STEP 23S YR GAL RETURN TO NORMAL MODE RELAY 1 SET POINT SET 1 GAL STEP 17S RELAY 1 DURATION SET 0 01 MIN STEP 18S RELAY...

Страница 14: ...d on that day Continue to press the button to show the volume of water treated for the last 63 days If a regeneration occurred on the day the letter R will also be displayed This display will show das...

Страница 15: ...4VH Press REGEN to return to previous step STEP 4VH Volume total used since start up This display shows the total gallons treated since startup This display will equal zero if a water meter is not in...

Страница 16: ...SET STEP 3CS OFF ALTERNATOR SYSTEM SET VALVE TYPE ALT A ALTERNATOR SYSTEM SET STEP 4CS STEP 5CS REFRESH RINSE SET TYPE MIN STEP 4CS Twin Alternating System Allows automatic alternation between two uni...

Страница 17: ...ct Reclaim for 1 Reclaim Event Reclaim 2x for 2 reclaim events and Reclaim 3x for 3 reclaim events Separate Source Allows Auxiliary MAV to switch positions before the start of regenera tion and to swi...

Страница 18: ...done to provide settings that optimize salt savings without sacrificing capacity H151 Super HP Software REV P101 P100 11 defines start of regeneration as any mode that is not fill or softening H151 H...

Страница 19: ...ss REGEN to return to previous step STEP 19CS Press the or buttons until selection of fifth cycle appears in upper left corner Press NEXT to go to Step 20CS Press REGEN to return to previous step STEP...

Страница 20: ...er when it freezes If your softener is equipped with an optional bottom drain on the mineral tank you will have to follow all of the same proce dures with the exception of the need for compressed air...

Страница 21: ...n seated and snapped into place on backplate wires outside of guides on backplate can impede drive bracket from correct position C2 Check PC board is seated on posts and snapped into place on drive br...

Страница 22: ...ash controller B Faulty distributor tube assembly B Check distributor tube assembly for cracks or holes C Air in water supply system C 1 Check for leaks in brine lines fittings or air check Repair or...

Страница 23: ...d circuit board 16 No softening or filtering display A Bypass valve in bypass position A Put bypass valve in service position when water is flowing B Meter connection disconnected B Connect meter to P...

Страница 24: ...heet for amount 6 Underbedding 20 Flint 100983 See Spec Sheet for amount 7 1 2 Brine line 6 102674 7 15 18x40 3 8 474 SBV 5 Grid 1 104418 18x40 3 8 474 SBV 8 Grid 1 104420 24x41 3 8 474 SBV 6 Grid 1 1...

Страница 25: ...e Clip 5 105967 Meter Retaining Clip 6 101784 1 5 Meter Housing DRAWING NO ORDER NO DESCRIPTION 1 5 Meter Assembly p n 102049 1 0 Meter Assembly Less Fittings p n 108566 1 0 Meter Assembly Noryl plast...

Страница 26: ...Drive Gear Cover 1 7 Relay Kit Options 1 103724 PCM Relay Installed 103723 PCM Relay Kit 103730 Pigtail Relay Installed 103729 Pigtail Relay Kit Not Shown 101880 Auxiliary Switch Kit 1 Not Shown 1028...

Страница 27: ...347 1 9 108620 O Ring 328 for Valve Bodies w NPT Threads 1 10 109528 H151 NPT Valve Body Gen 2 1 11 109529 Test Port Plug 1 4 NPT 2 12 101489 Top Baffle Diffuser 1 5 50MM 1 QUANTITY DRAWING NO ORDER...

Страница 28: ...y assuring the o rings engages the bore in the main body Install tighten the 4 1 4 20 screws The lower injector o ring engages the ID of the injector tube which may push the injector out of position w...

Страница 29: ...itting 1 Straight Figure 18 Figure 19 Valves are shipped without drain line flow control DLFC install DLFC before using Use a minimum drain line size of 3 4 1 101414 Locking Clip 1 2 101159 H151 DLFC...

Страница 30: ...30 2 Backwash Inlet Outlet Drain TOT Distributor Regenerant Draw FLOW DIAGRAM SERVICE 1 Service Inlet Outlet Drain TOT Distributor Regenerant Draw FLOW DIAGRAM BACKWASH...

Страница 31: ...Drain TOT Distributor Regenerant Draw 3 Draw Inlet Outlet Drain TOT Distributor Regenerant Draw Injector Feed Water From Inlet Regenerant Mix Enters Top Of Tank Section Through Injector FLOW DIAGRAM...

Страница 32: ...32 FLOW DIAGRAM FILL 5 Fill Inlet Outlet Drain TOT Distributor Regenerant Draw...

Страница 33: ...tely when gallons capacity reaches 0 Time of regeneration will not be allowed to be set because regeneration will always occur when gallons capacity reaches 0 Immediate oFF Reserve capacity not automa...

Страница 34: ...cover Handle the cover and the gears carefully so that the gears do not fall off the pegs in the cover Replace broken or damaged drive gears Do not lubricate any of the gears Avoid getting any foreign...

Страница 35: ...h air Both pieces have smaller diameter holes that control the flow rates of water to insure that the proper concentration of regenerant is used Sharp objects which can score the plastic should not be...

Страница 36: ...36 INJECTOR FLOW RATE GRAPHS VIOLET ORDER NO TBD US Units WHITE ORDER NO 101812 US Units RED ORDER NO 101811 US Units BLUE ORDER NO 101813 US Units...

Страница 37: ...37 INJECTOR FLOW RATE GRAPHS YELLOW ORDER NO 101814 US Units ORANGE ORDER NO 101816 US Units GREEN ORDER NO 101815 US Units GREY ORDER NO 109741 US Units...

Страница 38: ...778 91 704 114 630 114 630 137 556 137 556 Medium Salt 2800 grains lb 56 000 84 000 112 000 140 000 140 000 168 000 168 000 High Salt 2133 grains lb 63 990 95 985 127 980 159 975 159 975 191 970 191 9...

Страница 39: ...ins lb 160 482 183 408 206 334 229 260 229 260 343 890 Medium Salt 2800 grains lb 196 000 224 000 252 000 280 000 280 000 420 000 High Salt 2133 grains lb 223 965 255 960 287 955 319 950 319 950 479 9...

Страница 40: ...valid warranty claims against Hellenbrand THIS WARRANTY DOES NOT COVER defects caused by sand sediment or bacteria fouling accident fire flood Act of God misuse misap plication neglect alteration inst...

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