background image

will cause the heater to lock out at as the water 
flow is reduced.   

 

If you are able to obtain hot water but not heating it 
is also advisable to check that the room thermostat 
and any external time clock that may be fitted are 
calling for heat. 

 

Remember that after hot water draw off there is a 
45 sec delay before the heating will fire up if No.3 
dipswitch is in the OFF position, see figure 21

 

 

 

When commissioning the boiler check the inlet 
pressure is at 20mbar and burner pressure against 
the Technical data, section 2.  

 

Note  an  anti-cycle delay  time  can  be set up  to a 
maximum of 255 seconds by adjusting 
potentiometer 2 as described in section 15.5 

 

 

 

 

 

NOTE – FOR INSTALLERS: 
REMEMBER IT IS A REQUIREMENT TO COMPLETE 
THE BENCHMARK CODE OF PRACTICE LOGBOOK 
BEFORE LEAVING THE INSTALLATION. 

 

5.2 The boiler is designed to operate on fully pumped, 
pressurised sealed systems operating at a maximum 
of 3bar pressure and maximum design flow 
temperature of 85

0

C. 

 
5.3 The boiler’s integral expansion vessel is pre-
charged to a pressure of 0.5bar and will accommodate 
a system volume of 125 litres. at an average water 
temperature of 75°C and ma ximum system pressure 
of 3 bar.  If the system volume is more than 125 litres. 
an additional expansion vessel must be fitted to suit 
the  size of the system.  A typical installation of an 
additional  pressure vessel is shown in figure 3 
 
5.4 The heating circuit should be designed and 
balanced to give a 20

0

C temperature rise across the 

boiler flow and return. 
 
5.5 When fitting a new boiler to an existing system the 
system must be thoroughly flushed in accordance with 
the recommendations of BS7593 prior to installation. 
 
5.6 It is recommended that the system should be 
protected by an anticorrosion inhibitor.  Failure to
comply with this requirement may invalidate your 
guarantee. 

5.7 On installation it is important to ensure that the heat 
exchanger is not a natural collecting point for air and 
where possible, the system  pipe work should have a 
gradient to ensure any excess air is carried naturally to 
other purpose made, air release points. 

 

5.8 In high water volume systems or under floor heating 
systems where prolonged operation of the boiler is 
expected at temperatures below 60°C, a by-pass must 
be installed on the boiler outlet in order to prevent 
condensation forming inside the combustion chamber.  
Failure to comply with this requirement  will invalidate 
the manufacturer’s guarantee. 

 

5.9 The pressure relief discharge must be directed away 
from any electrical equipment or where it could cause a 
hazardous situation. 

 

5.10 To enable adequate drainage of the system drain 
cocks compliant with BS2879 must be fitted at the 
lowest points in the system pipe-work. 

 

5.11 To obtain the best hot water performance from your 
boiler it is suggested that the cold water supply to the 
boiler is the first draw off from the incoming mains 
supply.  Note that the boiler will not operate unless 
there is a minimum pressure of 0.25bar with a flow rate 
of 2.5l/min.  Where inlet pressures exceed 8bar, a 
pressure regulator must be fitted to the cold water 
supply. 

 

5.12 Where cold water mains are fitted with a water 
meter, check valve(s) or loose jumper stopcock, a 
domestic hot water mini-expansion vessel may need to 
be fitted. 

 

5.13 Although  the boiler  is designed to inhibit  the 
formation of scale, in hard water areas above 200mg/l, a 
proprietary scale  reduced  should be fitted  in the cold 
water supply to the boiler.  Failure to comply may 
invalidate your guarantee. The local water undertaking 
will advise on water hardness. 

 

5.14 To obtain the best hot water performance from your 
boiler it is suggested that supplies to outlets are run in 
15mm copper, as short as possible and where practical, 
be insulated to reduce heat loss. 
 
5.15 The boiler incorporates a frost protection 
thermostat.  Therefore if the boiler will not be used for 
long periods of time during cold weather, in order to 
avoid freezing the electric supply must be left ON and all 
the central heating isolation valves must be left open.  
The internal frost thermostat will then operate the boiler 
if the temperature falls too low.  However, if the 
electrical supply  is to be turned off the boiler, the
heating system and domestic hot water circuit must be 
drained. 

Page 9

If you experience any problems please refer to the
installation and commissioning guidelines within the
boiler instruction manual. If necessary, please contact
Heatline

TM  

Service Enquiries, in the UK, for further

advice and assistance on  0870 777 8318  

09

Содержание capriz 25

Страница 1: ...capriz 25 capriz 28 Installation Servicing User Instructions www heatline co uk Condensing Wall Mounted Combination Boiler...

Страница 2: ...quality materials enabling reliability and optimum performance HeatlineTM is committed to the continual development of their appliances to ensure their customers benefit from the latest advances in co...

Страница 3: ...e G 8 3 1 s n o i t c e n n o C l a c i r t c e l E 9 5 1 n o i t a l l a t s n I r e l i o B 0 1 6 1 y l p p u S s a G 1 1 7 1 m e t s y S e h t g n i l l i F 2 1 7 1 s n o i t c n u F l e n a P l o...

Страница 4: ...rdance with these instructions and all the regulations currently in force Read these instructions carefully before installing or using the appliance Manual Handling As this appliance is heavy it is re...

Страница 5: ...e Store the appliance upright as indicated on the box The Signs on B The sign of approval the Capriz 25 Capriz 28 boilers have been certified by IMQ Italy ox LOW VOLTAGE ROOM THERMOSTAT This picture s...

Страница 6: ...s BS 5440 Flues and Ventilation for gas appliances of rated input not exceeding 70kW Part 1 Flues BS 5440 Flues and Ventilation for gas appliances of rated input not exceeding 70kW Part 2 Air Supply B...

Страница 7: ...5 0 8 3 1 5 0 8 Domestic water supply pressure Bar PMS Min 8 0 25 8 0 25 Expansion Vessel Capacity Litres 7 Expansion Vessel Pre charge Pressure bar 1 Domestic Water Supply Output at 30 C T Lt min 11...

Страница 8: ...ode 18 Heating Circuit Pressure Safety Valve 19 Secondary Heat Exchanger Plate H E 20 Automatic Air Vent 21 Water Pressure Switch Sensor 22 Pump 23 Gas Valve 24 D H W Flow Sensor 25 Filter Valve Below...

Страница 9: ...maximum of 64 C 3 7 An integral pump located in the boilers main hydraulic circuit circulates water through the primary heat exchanger to either the central heating circuit or D H W heat exchanger dep...

Страница 10: ...st during the installation In particular do not allow debris to enter the top of the boiler where the flue connection is made This may cause the fan outlet to get blocked or combustion chamber to fill...

Страница 11: ...ged operation of the boiler is expected at temperatures below 60 C a by pass must be installed on the boiler outlet in order to prevent condensation forming inside the combustion chamber Failure to co...

Страница 12: ...ive condensation occurring within the boiler flue the boiler should wherever possible be sited to ensure the shortest possible flue run is utilised 6 8 For compartment installation the requirements of...

Страница 13: ...m o r F L 0 0 5 1 l l a w e m a s e h t n o l a n i m r e t a m o r f y l l a c i t r e V M 0 0 3 l l a w e m a s e h t n o l a n i m r e t a m o r f y l l a t n o z i r o H N P 0 0 6 l a n i m r e t...

Страница 14: ...e less than 1 m the restrictor air diaphragm figure 6 must be fitted on the combination boiler Please find the information sheet for the installation of restrictor given with documentation group The d...

Страница 15: ...rcuit board as indicated in Figure 8 Cut the existing link and connect the wires into the thermostat circuit 9 6 Ensure that the polarity of the mains connection is correct as reversed polarity may ca...

Страница 16: ...AL HEATING SENSOR THREE WAY VALVE PUMP FAN PRINTED CIRCUIT BOARD L E N 230V 50Hz PERMANENT MAINS SUPPLY FUSED AT 3A 24V ROOM THERMOSTAT CONNECTION low voltage 24V TIME CLOCK low voltage 230V ROOM THER...

Страница 17: ...00 B 169 C 60 100 10 4 When cutting the flue hole it is recommended that a 105mm diameter core drill is used where both internal and external access for the flue installation is available Where only i...

Страница 18: ...ate trap by turning anti clockwise and fill it with approximately 50 cc water re connecting it to the boiler Figure 16 10 18 Connect the condensate drainage pipe to the drainage system Figure 16 Note...

Страница 19: ...l control unit monitors and adjusts both the boiler s hydraulic circuit and D H W water outlet temperatures by means of sensors located on the Central heating and D H W flow outlets The sensors electr...

Страница 20: ...bank of dip switches to allow adjustment to its pre set parameters These are situated on the rear of the control panel The potentiometers can easily be accessed by removing the cover on the rear of co...

Страница 21: ...the designed central heating system requirements Figure 23 16 1 A hydraulically operated primary pressure sensor monitors water pressure or water shortage in the primary hydraulic circuit and will swi...

Страница 22: ...s LED ON Create demand Bar LED Flashing Is 240 Vac present at pin X15 on PCB Fan running at full speed LED ON Does pump run now Check low water pressure switch cables connections clean or replace as r...

Страница 23: ...ut Check burner injectors gas pressures probe Check gas valve gas supply and pressu res Check ignition and ionisation probes for correct position damage Go to Chart 5 Go to Chart 5 Replace PCB Check r...

Страница 24: ...ir retaining hooks Figure 26 Release the side panels by removing the screws on the upper and lower sides Figure 27 Remove the panels by swinging them out and lifting them up 18 6 Remove the combustion...

Страница 25: ...key into the outlet and remove the sump by turning anti clockwise Clean the sump using a dilute solution of bleach Apply a little silicone grease to the O ring and replace the sump so that the O ring...

Страница 26: ...it seals before re filling the boiler 19 3 For replacement of the following components it will be necessary to remove the boiler casing panels as described in Section 17 19 4 Domestic hot water sensor...

Страница 27: ...ctors and tighten ensuring that the injector size marked on each injector is the same as stated in the Technical Data section for the type of gas being used Replace the burner bar and re fit the burne...

Страница 28: ...the pump body Remove the motor as described above Remove the secondary water to water heat exchanger as detailed in 19 12 Remove the expansion vessel pipe by removing the clip on the pump body Remove...

Страница 29: ...ensuring all washers are fitted Replace damaged washers as necessary Open the isolating valves on the flow and return connections refill vent and re pressurise the system ensuring all joints are sound...

Страница 30: ...ler is turned off Disconnect the electrical connections to gas valve modulating coil Release the connection from gas valve and manifold inlet retaining the washers for use on reassembly Figure 47 Rele...

Страница 31: ...kwise to increase Anti clockwise to decrease Re connect the lead of gas valve coil After adjustment refit plastic cap on gas valve adjuster and remove gauge and leak test pressure test point 19 16 Exp...

Страница 32: ...ring all joints are sound 19 19 Hydroblock Drain the boiler s hydraulic circuit as detailed in 19 2 Remove the secondary heat exchanger as described in 19 12 Remove the pump assembly as described in 1...

Страница 33: ...connection from the boiler Either pop out the filter with a screw driver or disconnect the filter housing from the bottom of the hydroblock using a 24mm spanner Pop out the filter and clean or replace...

Страница 34: ...the gas circuit for soundness and the correct operation of the boiler 20 Gas Type Conversion Warning Gas conversion must be carried out by a competent person as defined in the Gas Safety and Use Regu...

Страница 35: ...003202166 12 SECONDARY HEAT EXCHANGER 24 kW SECONDARY HEAT EXCHANGER 30 kW 3003200026 3003200025 3003200183 3003200176 3003200177 3003202174 D R A C E C A F R E T N I 3 1 2 5 1 0 0 2 3 0 0 3 R O S N E...

Страница 36: ...www heatline co uk 25 28 Condensing Wall Mounted Combination Boiler User Instructions 34...

Страница 37: ...nce should not be used until fault has been rectified by a competent person VENTILATION On installation the boiler must be installed with minimum clearances of 50mm each side 200mm above 300mm below w...

Страница 38: ...run after shut down for a short while to dissipate any excess heat within the boiler ACCESS TO THE BOILER CONTROLS The boiler controls are sited at the bottom of the boiler s front case figure 1 BOIL...

Страница 39: ...ure of the boiler water falls below 6 o C When the temperature reaches 15 o C the boiler will shut down Note This device works irrespective of any room thermostat setting and will protect the boiler b...

Страница 40: ...Page 38 3005114697 38...

Страница 41: ...3003202303 01 Page 39 39...

Страница 42: ...Heatline Nottingham Road Belper Derbyshire DE56 1JT Tel 01773 596 099 Fax 01773 828 123 Email sales heatline co uk www heatline co uk...

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