background image

10.9 On installing the flue, determine the required
length of the outer air duct by measuring the
distance 'L' (

Figure 14) from the face of the

external wall to the back of boiler's elbow
connecting collar. The measurement for the inner
flue duct will be 'L' + 20mm

10.1

0.11 Cut the outer air duct only to the required length

ensuring that the cut is square and free from burrs.

10.12 Measuring from the back of the terminal
connection, mark distance 'L' + 20mm (

figure 14 ) onto

the inner flue duct and cut the duct to size, ensuring
that the cut is square and free from burrs.

10.13 Pass the flue assembly through the wall and
connect the assembly to the boiler, ensuring that both
the air and flue duct joints are fully pushed home into
the connecting elbow's collar.

10.14 With the flue and joints secured fit the flue trim
to the external wall surface using suitable mastic.
Note. Where internal access only is available, the flue
trim must be attached to the flue assembly prior to
passing the assembly through the wall.

10.15 For maximum flue lengths refer to the Technical
Data, section 2 in this manual

10.16 Condensing type boilers must be connected to
the drainage system. A plastic drain must be fitted to
allow discharge of condensate to a drain.
Condensate should, if possible, be discharged into the
internal household draining system. If this is not
practical, discharge can be made externally into the
household drainage system or a purpose designed

soak away. Note if a soak way is used the drain must
terminate at least 500mm from the external wall.

10.17 Extract the bottom part of condensate trap, by

turning anti-clockwise and fill it with approximately 50
cc water re-connecting it to the boiler.
(Figure 16).

10.18 Connect the condensate drainage pipe to the
drainage system.

(Figure 16) Note due to the acidic nature

of the condensate the drainage system must be made of
non-corrosive material such as plastic tubing. More
detailed information on condensate discharge is provided
in BS 6798 (Specification for installation of gas fired hot
water boilers of rated input not exceeding 70kW)

10.19 Connect the domestic hot water, cold water inlet,
heating system flow & return and pressure relief valve
pipework to the boiler fittings, ensuring that the
pipework has been correctly flushed before final
connection. The electrical connections to the boiler must
be in accordance to Section 9 of these instructions.

11.1 The gas supply pipe must be capable of supplying
the quantity of gas required by the boiler (see Technical
Data, section 2) in addition to the demand of any other
gas appliances being serviced from that supply.

11.2 The internal diameter of the gas supply from the
meter to the boiler's gas inlet connection must not be
less than 22mm.

11.3 The meter governor must be capable of delivering a
nominal pressure of 20mbar (for natural gas).

11.4 On final connection of the gas supply to the boiler,
the complete gas installation including the gas meter,
must be tested for tightness and purged.

NOTE: Place the filling loop in a visible accessible
position and instruct the user how to pressurise the
system if there is a fall in pressure.

11. Gas Supply

Figure 16

0 Measuring from the back of the terminal

connection, mark distance 'L' onto the outer air
duct. (

figure 14 )

1

Page 16 

CONDENSATE 
OUTLET PIPE 

CONDENSATE 
TRAP 

Figure 14

Figure 15

L+20 mm

L

L

‘ ‘

Waste

External

wall face

16

Содержание capriz 25

Страница 1: ...capriz 25 capriz 28 Installation Servicing User Instructions www heatline co uk Condensing Wall Mounted Combination Boiler...

Страница 2: ...quality materials enabling reliability and optimum performance HeatlineTM is committed to the continual development of their appliances to ensure their customers benefit from the latest advances in co...

Страница 3: ...e G 8 3 1 s n o i t c e n n o C l a c i r t c e l E 9 5 1 n o i t a l l a t s n I r e l i o B 0 1 6 1 y l p p u S s a G 1 1 7 1 m e t s y S e h t g n i l l i F 2 1 7 1 s n o i t c n u F l e n a P l o...

Страница 4: ...rdance with these instructions and all the regulations currently in force Read these instructions carefully before installing or using the appliance Manual Handling As this appliance is heavy it is re...

Страница 5: ...e Store the appliance upright as indicated on the box The Signs on B The sign of approval the Capriz 25 Capriz 28 boilers have been certified by IMQ Italy ox LOW VOLTAGE ROOM THERMOSTAT This picture s...

Страница 6: ...s BS 5440 Flues and Ventilation for gas appliances of rated input not exceeding 70kW Part 1 Flues BS 5440 Flues and Ventilation for gas appliances of rated input not exceeding 70kW Part 2 Air Supply B...

Страница 7: ...5 0 8 3 1 5 0 8 Domestic water supply pressure Bar PMS Min 8 0 25 8 0 25 Expansion Vessel Capacity Litres 7 Expansion Vessel Pre charge Pressure bar 1 Domestic Water Supply Output at 30 C T Lt min 11...

Страница 8: ...ode 18 Heating Circuit Pressure Safety Valve 19 Secondary Heat Exchanger Plate H E 20 Automatic Air Vent 21 Water Pressure Switch Sensor 22 Pump 23 Gas Valve 24 D H W Flow Sensor 25 Filter Valve Below...

Страница 9: ...maximum of 64 C 3 7 An integral pump located in the boilers main hydraulic circuit circulates water through the primary heat exchanger to either the central heating circuit or D H W heat exchanger dep...

Страница 10: ...st during the installation In particular do not allow debris to enter the top of the boiler where the flue connection is made This may cause the fan outlet to get blocked or combustion chamber to fill...

Страница 11: ...ged operation of the boiler is expected at temperatures below 60 C a by pass must be installed on the boiler outlet in order to prevent condensation forming inside the combustion chamber Failure to co...

Страница 12: ...ive condensation occurring within the boiler flue the boiler should wherever possible be sited to ensure the shortest possible flue run is utilised 6 8 For compartment installation the requirements of...

Страница 13: ...m o r F L 0 0 5 1 l l a w e m a s e h t n o l a n i m r e t a m o r f y l l a c i t r e V M 0 0 3 l l a w e m a s e h t n o l a n i m r e t a m o r f y l l a t n o z i r o H N P 0 0 6 l a n i m r e t...

Страница 14: ...e less than 1 m the restrictor air diaphragm figure 6 must be fitted on the combination boiler Please find the information sheet for the installation of restrictor given with documentation group The d...

Страница 15: ...rcuit board as indicated in Figure 8 Cut the existing link and connect the wires into the thermostat circuit 9 6 Ensure that the polarity of the mains connection is correct as reversed polarity may ca...

Страница 16: ...AL HEATING SENSOR THREE WAY VALVE PUMP FAN PRINTED CIRCUIT BOARD L E N 230V 50Hz PERMANENT MAINS SUPPLY FUSED AT 3A 24V ROOM THERMOSTAT CONNECTION low voltage 24V TIME CLOCK low voltage 230V ROOM THER...

Страница 17: ...00 B 169 C 60 100 10 4 When cutting the flue hole it is recommended that a 105mm diameter core drill is used where both internal and external access for the flue installation is available Where only i...

Страница 18: ...ate trap by turning anti clockwise and fill it with approximately 50 cc water re connecting it to the boiler Figure 16 10 18 Connect the condensate drainage pipe to the drainage system Figure 16 Note...

Страница 19: ...l control unit monitors and adjusts both the boiler s hydraulic circuit and D H W water outlet temperatures by means of sensors located on the Central heating and D H W flow outlets The sensors electr...

Страница 20: ...bank of dip switches to allow adjustment to its pre set parameters These are situated on the rear of the control panel The potentiometers can easily be accessed by removing the cover on the rear of co...

Страница 21: ...the designed central heating system requirements Figure 23 16 1 A hydraulically operated primary pressure sensor monitors water pressure or water shortage in the primary hydraulic circuit and will swi...

Страница 22: ...s LED ON Create demand Bar LED Flashing Is 240 Vac present at pin X15 on PCB Fan running at full speed LED ON Does pump run now Check low water pressure switch cables connections clean or replace as r...

Страница 23: ...ut Check burner injectors gas pressures probe Check gas valve gas supply and pressu res Check ignition and ionisation probes for correct position damage Go to Chart 5 Go to Chart 5 Replace PCB Check r...

Страница 24: ...ir retaining hooks Figure 26 Release the side panels by removing the screws on the upper and lower sides Figure 27 Remove the panels by swinging them out and lifting them up 18 6 Remove the combustion...

Страница 25: ...key into the outlet and remove the sump by turning anti clockwise Clean the sump using a dilute solution of bleach Apply a little silicone grease to the O ring and replace the sump so that the O ring...

Страница 26: ...it seals before re filling the boiler 19 3 For replacement of the following components it will be necessary to remove the boiler casing panels as described in Section 17 19 4 Domestic hot water sensor...

Страница 27: ...ctors and tighten ensuring that the injector size marked on each injector is the same as stated in the Technical Data section for the type of gas being used Replace the burner bar and re fit the burne...

Страница 28: ...the pump body Remove the motor as described above Remove the secondary water to water heat exchanger as detailed in 19 12 Remove the expansion vessel pipe by removing the clip on the pump body Remove...

Страница 29: ...ensuring all washers are fitted Replace damaged washers as necessary Open the isolating valves on the flow and return connections refill vent and re pressurise the system ensuring all joints are sound...

Страница 30: ...ler is turned off Disconnect the electrical connections to gas valve modulating coil Release the connection from gas valve and manifold inlet retaining the washers for use on reassembly Figure 47 Rele...

Страница 31: ...kwise to increase Anti clockwise to decrease Re connect the lead of gas valve coil After adjustment refit plastic cap on gas valve adjuster and remove gauge and leak test pressure test point 19 16 Exp...

Страница 32: ...ring all joints are sound 19 19 Hydroblock Drain the boiler s hydraulic circuit as detailed in 19 2 Remove the secondary heat exchanger as described in 19 12 Remove the pump assembly as described in 1...

Страница 33: ...connection from the boiler Either pop out the filter with a screw driver or disconnect the filter housing from the bottom of the hydroblock using a 24mm spanner Pop out the filter and clean or replace...

Страница 34: ...the gas circuit for soundness and the correct operation of the boiler 20 Gas Type Conversion Warning Gas conversion must be carried out by a competent person as defined in the Gas Safety and Use Regu...

Страница 35: ...003202166 12 SECONDARY HEAT EXCHANGER 24 kW SECONDARY HEAT EXCHANGER 30 kW 3003200026 3003200025 3003200183 3003200176 3003200177 3003202174 D R A C E C A F R E T N I 3 1 2 5 1 0 0 2 3 0 0 3 R O S N E...

Страница 36: ...www heatline co uk 25 28 Condensing Wall Mounted Combination Boiler User Instructions 34...

Страница 37: ...nce should not be used until fault has been rectified by a competent person VENTILATION On installation the boiler must be installed with minimum clearances of 50mm each side 200mm above 300mm below w...

Страница 38: ...run after shut down for a short while to dissipate any excess heat within the boiler ACCESS TO THE BOILER CONTROLS The boiler controls are sited at the bottom of the boiler s front case figure 1 BOIL...

Страница 39: ...ure of the boiler water falls below 6 o C When the temperature reaches 15 o C the boiler will shut down Note This device works irrespective of any room thermostat setting and will protect the boiler b...

Страница 40: ...Page 38 3005114697 38...

Страница 41: ...3003202303 01 Page 39 39...

Страница 42: ...Heatline Nottingham Road Belper Derbyshire DE56 1JT Tel 01773 596 099 Fax 01773 828 123 Email sales heatline co uk www heatline co uk...

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