10.9 On installing the flue, determine the required
length of the outer air duct by measuring the
distance 'L' (
Figure 14) from the face of the
external wall to the back of boiler's elbow
connecting collar. The measurement for the inner
flue duct will be 'L' + 20mm
10.1
0.11 Cut the outer air duct only to the required length
ensuring that the cut is square and free from burrs.
10.12 Measuring from the back of the terminal
connection, mark distance 'L' + 20mm (
figure 14 ) onto
the inner flue duct and cut the duct to size, ensuring
that the cut is square and free from burrs.
10.13 Pass the flue assembly through the wall and
connect the assembly to the boiler, ensuring that both
the air and flue duct joints are fully pushed home into
the connecting elbow's collar.
10.14 With the flue and joints secured fit the flue trim
to the external wall surface using suitable mastic.
Note. Where internal access only is available, the flue
trim must be attached to the flue assembly prior to
passing the assembly through the wall.
10.15 For maximum flue lengths refer to the Technical
Data, section 2 in this manual
10.16 Condensing type boilers must be connected to
the drainage system. A plastic drain must be fitted to
allow discharge of condensate to a drain.
Condensate should, if possible, be discharged into the
internal household draining system. If this is not
practical, discharge can be made externally into the
household drainage system or a purpose designed
soak away. Note if a soak way is used the drain must
terminate at least 500mm from the external wall.
10.17 Extract the bottom part of condensate trap, by
turning anti-clockwise and fill it with approximately 50
cc water re-connecting it to the boiler.
(Figure 16).
10.18 Connect the condensate drainage pipe to the
drainage system.
(Figure 16) Note due to the acidic nature
of the condensate the drainage system must be made of
non-corrosive material such as plastic tubing. More
detailed information on condensate discharge is provided
in BS 6798 (Specification for installation of gas fired hot
water boilers of rated input not exceeding 70kW)
10.19 Connect the domestic hot water, cold water inlet,
heating system flow & return and pressure relief valve
pipework to the boiler fittings, ensuring that the
pipework has been correctly flushed before final
connection. The electrical connections to the boiler must
be in accordance to Section 9 of these instructions.
11.1 The gas supply pipe must be capable of supplying
the quantity of gas required by the boiler (see Technical
Data, section 2) in addition to the demand of any other
gas appliances being serviced from that supply.
11.2 The internal diameter of the gas supply from the
meter to the boiler's gas inlet connection must not be
less than 22mm.
11.3 The meter governor must be capable of delivering a
nominal pressure of 20mbar (for natural gas).
11.4 On final connection of the gas supply to the boiler,
the complete gas installation including the gas meter,
must be tested for tightness and purged.
NOTE: Place the filling loop in a visible accessible
position and instruct the user how to pressurise the
system if there is a fall in pressure.
11. Gas Supply
Figure 16
0 Measuring from the back of the terminal
connection, mark distance 'L' onto the outer air
duct. (
figure 14 )
1
Page 16
CONDENSATE
OUTLET PIPE
CONDENSATE
TRAP
Figure 14
Figure 15
L+20 mm
L
L
‘
‘
‘ ‘
Waste
External
wall face
16
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