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4.3 DOMESTIC HOT WATER MODE:  
 

 

On opening a hot water outlet the boiler 
automatically responds to fire the boiler and 
supply the water-to-water heat exchanger with hot 
water via the three port valve, located on the 
hydro-block.  The boilers electronic control unit 
automatically modulate  the  burner’s output  to 
maintain the required temperature at the faucet.  
Hot water will continue to flow until the faucet is 
closed and the boiler automatically shuts down.  
Note that the pump will continue to run for a 
further 10secs to dissipate the residual heat from 
the boiler. 

4.4 DOMESTIC HOT WATER AND CENTRAL HEATING 
MODE: 
 

When heating  demand is requested, power is on 
and the thermostats are calling for heat, the 
boiler will fire automatically. An integral pump is 
then energised and hot water from the boilers 
primary circuit is circulated around the central 
heating systems pipe-work and radiators.  When 
the demand for central heating is no longer 
present, e.g. the thermostat reaches temperature, 
the burner will shut down and the boiler will 
revert to stand-by, waiting to respond to the next 
heating or hot water demand. The pump will 
continue to operate for a short period of time to 
dissipate any excess heat from within the boiler’s 
heat-exchanger.  If  during the heating period 
there is a call for hot water this will take 
preference over heating.  When  satisfied the 
boiler will then supply the heating demand as 
required.  Note there may be a 45sec delay 
depending on how the boiler

s dipswitches are

set.  See section 15.4 for details.

 

5.1 Installer Testing & Commissioning Tips 

 

The installer shall instruct the user in the operation 
of the boiler, safety devices contained within the 
boiler and instruction on how to re-pressurise the 
system if the water pressure falls.  The installer 
should then hand over the instructions with the 
Benchmark Logbook that has been completed. 

 

The user should be instructed to keep the 
instructions in a safe place for servicing and future 
reference.   

 

It is important to keep the boiler clear of dust during 
the  installation.  In  particular,  do not allow debris to 
enter the top of the boiler where the flue connection 
is made. This may cause the fan outlet to get blocked 
or combustion chamber to fill with debris and will, of 
course, cause the boiler to fail to ignite on first 
ignition. It is recommended that you check the fan 
outlet before you light the boiler. 

 

Before you fit the boiler ensure that the pipe work 
that you are installing is connected to the appropriate 
connections on the boiler i.e. cold water pipe to cold 
water inlet, hot water outlet to the hot water tap etc. 

 

Because the boiler is actually operated, at the end of 
each production stage, a small amount of water is 
retained within the boiler when packed. Please 
ensure that you spin the pump rotor manually before 
firing the boiler. 

 

It is important that the boiler must be used in 
conjunction with a Hydroline approved flue and all 
flue connections are correctly sealed. 

 

Remember to flush  out the system, both cold and 
hot,  in order to remove the debris  from  the  system. 
This should be done particularly where boilers are 
being fitted to existing radiator circuits. 

 

Refer to BS 7593:1992 for the details to clean DHW 
and Central heating systems. 

 

This boilers central heating output has been set to a 
mid range position.  However you may choose to 
adjust this using potentiometer P2 to meet the 
requirement of the system.   

 

 

 

Remember to release the small cap  on top of the 
auto air purge device on the pump, 1 turn, before 
filling. This will ensure that air is removed as the 
system fills. 

 

Do not use the pressure relief valve as a means of 
flushing the system, please use the valve below the 
pump. Discharging  water from the pressure relief 
valve may allow water to seep after you have left the 
job, causing the boiler to lose pressure and debris to 
collect on the seating. 

 

The boiler  is fitted  with  inlet filters both on the cold 
water inlet and the central heating return.  If you are 
unable to obtain hot water at an outlet 

 

 it  is  likely that the cold water inlet valve filter has 
become blocked,  whilst  blockage of the filter on 
central heating return valve, the overheat thermostat 

5. General Installation 

Figure 2b

DOMESTIC HOT WATER HYDRAULIC CIRCUIT

Page 8

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Содержание capriz 25

Страница 1: ...capriz 25 capriz 28 Installation Servicing User Instructions www heatline co uk Condensing Wall Mounted Combination Boiler...

Страница 2: ...quality materials enabling reliability and optimum performance HeatlineTM is committed to the continual development of their appliances to ensure their customers benefit from the latest advances in co...

Страница 3: ...e G 8 3 1 s n o i t c e n n o C l a c i r t c e l E 9 5 1 n o i t a l l a t s n I r e l i o B 0 1 6 1 y l p p u S s a G 1 1 7 1 m e t s y S e h t g n i l l i F 2 1 7 1 s n o i t c n u F l e n a P l o...

Страница 4: ...rdance with these instructions and all the regulations currently in force Read these instructions carefully before installing or using the appliance Manual Handling As this appliance is heavy it is re...

Страница 5: ...e Store the appliance upright as indicated on the box The Signs on B The sign of approval the Capriz 25 Capriz 28 boilers have been certified by IMQ Italy ox LOW VOLTAGE ROOM THERMOSTAT This picture s...

Страница 6: ...s BS 5440 Flues and Ventilation for gas appliances of rated input not exceeding 70kW Part 1 Flues BS 5440 Flues and Ventilation for gas appliances of rated input not exceeding 70kW Part 2 Air Supply B...

Страница 7: ...5 0 8 3 1 5 0 8 Domestic water supply pressure Bar PMS Min 8 0 25 8 0 25 Expansion Vessel Capacity Litres 7 Expansion Vessel Pre charge Pressure bar 1 Domestic Water Supply Output at 30 C T Lt min 11...

Страница 8: ...ode 18 Heating Circuit Pressure Safety Valve 19 Secondary Heat Exchanger Plate H E 20 Automatic Air Vent 21 Water Pressure Switch Sensor 22 Pump 23 Gas Valve 24 D H W Flow Sensor 25 Filter Valve Below...

Страница 9: ...maximum of 64 C 3 7 An integral pump located in the boilers main hydraulic circuit circulates water through the primary heat exchanger to either the central heating circuit or D H W heat exchanger dep...

Страница 10: ...st during the installation In particular do not allow debris to enter the top of the boiler where the flue connection is made This may cause the fan outlet to get blocked or combustion chamber to fill...

Страница 11: ...ged operation of the boiler is expected at temperatures below 60 C a by pass must be installed on the boiler outlet in order to prevent condensation forming inside the combustion chamber Failure to co...

Страница 12: ...ive condensation occurring within the boiler flue the boiler should wherever possible be sited to ensure the shortest possible flue run is utilised 6 8 For compartment installation the requirements of...

Страница 13: ...m o r F L 0 0 5 1 l l a w e m a s e h t n o l a n i m r e t a m o r f y l l a c i t r e V M 0 0 3 l l a w e m a s e h t n o l a n i m r e t a m o r f y l l a t n o z i r o H N P 0 0 6 l a n i m r e t...

Страница 14: ...e less than 1 m the restrictor air diaphragm figure 6 must be fitted on the combination boiler Please find the information sheet for the installation of restrictor given with documentation group The d...

Страница 15: ...rcuit board as indicated in Figure 8 Cut the existing link and connect the wires into the thermostat circuit 9 6 Ensure that the polarity of the mains connection is correct as reversed polarity may ca...

Страница 16: ...AL HEATING SENSOR THREE WAY VALVE PUMP FAN PRINTED CIRCUIT BOARD L E N 230V 50Hz PERMANENT MAINS SUPPLY FUSED AT 3A 24V ROOM THERMOSTAT CONNECTION low voltage 24V TIME CLOCK low voltage 230V ROOM THER...

Страница 17: ...00 B 169 C 60 100 10 4 When cutting the flue hole it is recommended that a 105mm diameter core drill is used where both internal and external access for the flue installation is available Where only i...

Страница 18: ...ate trap by turning anti clockwise and fill it with approximately 50 cc water re connecting it to the boiler Figure 16 10 18 Connect the condensate drainage pipe to the drainage system Figure 16 Note...

Страница 19: ...l control unit monitors and adjusts both the boiler s hydraulic circuit and D H W water outlet temperatures by means of sensors located on the Central heating and D H W flow outlets The sensors electr...

Страница 20: ...bank of dip switches to allow adjustment to its pre set parameters These are situated on the rear of the control panel The potentiometers can easily be accessed by removing the cover on the rear of co...

Страница 21: ...the designed central heating system requirements Figure 23 16 1 A hydraulically operated primary pressure sensor monitors water pressure or water shortage in the primary hydraulic circuit and will swi...

Страница 22: ...s LED ON Create demand Bar LED Flashing Is 240 Vac present at pin X15 on PCB Fan running at full speed LED ON Does pump run now Check low water pressure switch cables connections clean or replace as r...

Страница 23: ...ut Check burner injectors gas pressures probe Check gas valve gas supply and pressu res Check ignition and ionisation probes for correct position damage Go to Chart 5 Go to Chart 5 Replace PCB Check r...

Страница 24: ...ir retaining hooks Figure 26 Release the side panels by removing the screws on the upper and lower sides Figure 27 Remove the panels by swinging them out and lifting them up 18 6 Remove the combustion...

Страница 25: ...key into the outlet and remove the sump by turning anti clockwise Clean the sump using a dilute solution of bleach Apply a little silicone grease to the O ring and replace the sump so that the O ring...

Страница 26: ...it seals before re filling the boiler 19 3 For replacement of the following components it will be necessary to remove the boiler casing panels as described in Section 17 19 4 Domestic hot water sensor...

Страница 27: ...ctors and tighten ensuring that the injector size marked on each injector is the same as stated in the Technical Data section for the type of gas being used Replace the burner bar and re fit the burne...

Страница 28: ...the pump body Remove the motor as described above Remove the secondary water to water heat exchanger as detailed in 19 12 Remove the expansion vessel pipe by removing the clip on the pump body Remove...

Страница 29: ...ensuring all washers are fitted Replace damaged washers as necessary Open the isolating valves on the flow and return connections refill vent and re pressurise the system ensuring all joints are sound...

Страница 30: ...ler is turned off Disconnect the electrical connections to gas valve modulating coil Release the connection from gas valve and manifold inlet retaining the washers for use on reassembly Figure 47 Rele...

Страница 31: ...kwise to increase Anti clockwise to decrease Re connect the lead of gas valve coil After adjustment refit plastic cap on gas valve adjuster and remove gauge and leak test pressure test point 19 16 Exp...

Страница 32: ...ring all joints are sound 19 19 Hydroblock Drain the boiler s hydraulic circuit as detailed in 19 2 Remove the secondary heat exchanger as described in 19 12 Remove the pump assembly as described in 1...

Страница 33: ...connection from the boiler Either pop out the filter with a screw driver or disconnect the filter housing from the bottom of the hydroblock using a 24mm spanner Pop out the filter and clean or replace...

Страница 34: ...the gas circuit for soundness and the correct operation of the boiler 20 Gas Type Conversion Warning Gas conversion must be carried out by a competent person as defined in the Gas Safety and Use Regu...

Страница 35: ...003202166 12 SECONDARY HEAT EXCHANGER 24 kW SECONDARY HEAT EXCHANGER 30 kW 3003200026 3003200025 3003200183 3003200176 3003200177 3003202174 D R A C E C A F R E T N I 3 1 2 5 1 0 0 2 3 0 0 3 R O S N E...

Страница 36: ...www heatline co uk 25 28 Condensing Wall Mounted Combination Boiler User Instructions 34...

Страница 37: ...nce should not be used until fault has been rectified by a competent person VENTILATION On installation the boiler must be installed with minimum clearances of 50mm each side 200mm above 300mm below w...

Страница 38: ...run after shut down for a short while to dissipate any excess heat within the boiler ACCESS TO THE BOILER CONTROLS The boiler controls are sited at the bottom of the boiler s front case figure 1 BOIL...

Страница 39: ...ure of the boiler water falls below 6 o C When the temperature reaches 15 o C the boiler will shut down Note This device works irrespective of any room thermostat setting and will protect the boiler b...

Страница 40: ...Page 38 3005114697 38...

Страница 41: ...3003202303 01 Page 39 39...

Страница 42: ...Heatline Nottingham Road Belper Derbyshire DE56 1JT Tel 01773 596 099 Fax 01773 828 123 Email sales heatline co uk www heatline co uk...

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