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hd 680 DEI-V

ValiDoc Pro

Page GB 54

9.693.018

Version 1.06

5.4 Information about replacing worn and spare parts

Maintenance information

Replacing the PTFE strip on guide rail



Switch off the machine and DISCONNECT THE POWER PLUG!



Open the housing



Remove mounting screws



for the upper guide rail and remove the guide rail



Remove mounting screws



for the lower guide rail and remove guide rail



Remove mounting screws



and detach the PTFE strip



Pull the backing foil off the new PTFE strip and glue new PTFE strip on straight and without
wrinkles



Fasten the PTFE strip with screws





Install the guide rails.

When installing the upper guide rail, push the die down before fastening so that the gap
between the screw head and the rail is 1mm on both sides. This ensures the correct contact
pressure for the guide rail.



Close the housing





Please use

only genuine replacement

parts



Distance between screw head and rail = 1 mm



Содержание HD 680 DEI-V

Страница 1: ...hd 680 DEI V 4 3 ValiDoc Pro 1 3 9 693 018 Version 1 06 Translation of the original instruction for use Sealing device hd 680 DEI V ValiDoc Pro documentation and packaging system...

Страница 2: ...n 32 3 3 6 Sealing parameter view 33 3 4 SEALING AND PRINTING PROCESS 34 3 4 1 Automatic printing after each seal 34 3 4 2 Automatic printing after every other seal 34 3 5 PRINTING PROCESS WITHOUT SEA...

Страница 3: ...re control 56 5 5 2 Contact pressure 58 5 5 3 Configuring motor monitoring 60 5 6 SETTINGS 61 5 6 1 Activate default settings 61 5 6 2 Setting the serial interface transmission rate baud rate 62 5 7 R...

Страница 4: ...hd 680 DEI V ValiDoc Pro Page GB 4 9 693 018 Version 1 06 73 7 4 CE DECLARATION OF CONFORMITY BARCODE READER 74...

Страница 5: ...80 DEI V sealing machine the ValiPrint with ValiPrint Box and the ValiScan barcode scanner The ValiPrint document printer is a thermal transfer label printer which prints sandwich labels when connecte...

Страница 6: ...onnected Functions which can be activated via the serial interface Important notice In accordance with the intended use the CE marking is displayed based on the following EU directives 2006 42 CE 2011...

Страница 7: ...hine if the power cable or the power plug is damaged Do not use the machine if it does not operate correctly or it is damaged in any way If the mains cable or the machine have been damaged the machine...

Страница 8: ...ears of age The machine must not be operated unsupervised It is forbidden to operate the machine under the influence of drugs or alcohol Keep your hair clothing and gloves away from moving parts Loos...

Страница 9: ...is intended only for commercial and industrial use and must only be used for the intended purpose and with the following materials Sealable materials Pouches and reels in accordance with EN 868 5 and...

Страница 10: ...lift the machine by the infeed section The distance from the machine to a wall must be at least 200mm 2 2 1 Configuring the interfaces Function Interface Interface Single device PC or data collection...

Страница 11: ...n reached after approx 3 4 mins the control light flashes okay Once the set temperature has been reached the control light remains permanently on Machine is ready for sealing Connect the mains plug to...

Страница 12: ...inter Sealing machine Prepare the device Printbox electrical power supply Printer interface cable Switch off the sealing machine Connect the mains cable of the power supply unit to the mains Connect t...

Страница 13: ...able Interface cable printer Printer Sealing machine Connect the interface cable to the Printbox and sealing machine Connect the printer s electrical power supply Switch on the printer If the control...

Страница 14: ...nner data cable to the sealing machine Switch on the sealing machine With the ValiScan barcode scanner item number 1 421 018 connected to the IntelligentScan interface and corresponding barcode lists...

Страница 15: ...t the top and bottom The sealing temperature is monitored The sealing seam which is now heated is pressed together by the sealing roller and sealed The contact pressure and the sealing speed in monito...

Страница 16: ...tically Remove the sealed sterilisation packaging and leave briefly to cool Sealable pouches and reels must only be filled to full The limited filling prevents too great a load being placed on the sea...

Страница 17: ...itch the machine on Heating up phase flashes off off off Sealing temperature 5 Contact pressure 20 Sealing speed 10 on off on off Sealing temperature 5 Contact pressure 20 Sealing speed 10 off on off...

Страница 18: ...ess 3 s Activation of menu level 3 Press 7 s Enter personal identification Activation of seal check Menu level 2 Entering sealing temperature Temperature value 1 Temperature value 1 Confirm entry Menu...

Страница 19: ...sealing temperature Press button 3s Change set temperature Display for 1s Display the current temperature setpoint 3 3 2 Switching printer off and on Press the button Switch printer off and on Display...

Страница 20: ...t new number Display for 1s Display the current personal number On this display an alphanumeric code has been entered via the barcode scanner 3 3 4 Data input Activate Press button 7s Toggle to data i...

Страница 21: ...hd 680 DEI V ValiDoc Pro Page GB 21 9 693 018 Version 1 06 3 3 4 2 Date and time Enter the day Enter month Enter year Enter hour Enter minute...

Страница 22: ...93 018 Version 1 06 3 3 4 3 Expiry date 3 3 4 4 Batch Enter 0000 9999 On this display an alphanumeric code has been entered via the barcode scanner Confirm selection Confirm entry Confirm entry Confir...

Страница 23: ...ion 1 06 3 3 4 5 Package content quantity Enter 0 99 3 3 4 6 Sterilisation method Select the sterilisation method Steam Ethylene oxide Formaldehyde Plasma Dry heat Ionising radiation Confirm selection...

Страница 24: ...the value 0 Switch off batch counter Counting direction upwards Counting direction downwards Switch off batch counter 3 3 4 8 Standby Enter 0 60min If the motor does not start until the set time is r...

Страница 25: ...h and label counter Select view Operating hours Absolute batch counter Label counter 3 3 4 10 Measurement units Select measurement units Europe Temperature in C Contact pressure in N Sealing speed in...

Страница 26: ...4 11 Number of printed labels Enter 1 10 Factory setting 1 Select quantity 3 3 4 12 Select label sizes Enter 1 5 Factory setting 1 Select sizes Size 1 55x31 mm Size 2 60x44 mm Also see section 3 5 3 C...

Страница 27: ...3 4 13 Select print mode Selection Selection 1 Factory setting Label printing is automatically triggered after each seal Selection 2 Label printing is automatically triggered after every other seal A...

Страница 28: ...d 680 DEI V ValiDoc Pro Page GB 28 9 693 018 Version 1 06 Inhalt Etiketten Informationsfeld Siehe auch Abschnitt 3 5 1 Auswahl Freigabe Werkseinstellung Leer HIBC Auswahl best tigen Auswahl best tigen...

Страница 29: ...er Enter 0 60min When inputting a time 0 personal number monitoring is activated and the motor can only ever be started if the personal number value is 1 9999 If the set time is reached the personal n...

Страница 30: ...at Select date format 1 DD MM YYYY 2 MM DD YYYY 3 YYYY MM DD 4 YYYY MM 5 DD MM YY 6 MM DD YY 7 YY MM DD 3 3 4 17 Time format Select time format 24 13 26 12 01 26 PM 24 hour time format 12 hour time fo...

Страница 31: ...ntification The current year and label counter are displayed by default If a random alphanumeric barcode is read or a random alphanumeric symbol transmitted via the serial interface this data is autom...

Страница 32: ...always printed in this sequence Label 55x31 Batch number Expiry date Packaging date Personal identification Text Label 60x44 Batch number Expiry date Packaging date Personal identification Sterilizat...

Страница 33: ...hd 680 DEI V ValiDoc Pro Page GB 33 9 693 018 Version 1 06 3 3 6 Sealing parameter view Activate Press button 7s Select view Contact pressure Sealing speed S...

Страница 34: ...equipment Sealing procedure 2 Insert empty packaging Fill packaging Insert filled packaging Print labels automatically Print labels automatically 3 4 2 Automatic printing after every other seal Seali...

Страница 35: ...Printing process without sealing Using a connected barcode scanner and a list of corresponding barcodes this function allows labels to be printed for labelling any packaging or container without under...

Страница 36: ...factory setting Label 2 Size 60x44mm 3 6 1 Nomenclature of the label data STERILE 18 02 2013 13 56h 17 08 2013 hawo 1234 STEAM 1 Text 1 Sealing parameter okay STEAM BROWN 13 000001 Parameter field In...

Страница 37: ...hanumeric via compiled barcode list with hs 780 BR software Via serial interface 10 digit alphanumeric no print out at 0 Sterilisation method Standard print out Device settings Via serial interface Su...

Страница 38: ...d see section 4 3 2 Error displays 3 7 2 Contact pressure The contact pressure is monitored electronically by means of a force sensor If this varies from the factory set value the error message is dis...

Страница 39: ...nd seal on peel side a Expose the sealed reel section to a sterilisation cycle b Slowly and carefully peel the sealing seams apart by hand c Visually check that the sealing seam extends along the tota...

Страница 40: ...or before after each batch and can be documented by routine filing EN ISO 11607 2 Additional use of the SEAL CHECK sealing indicator in combination with the SEAL CHECK function of the sealing device...

Страница 41: ...a Nomenclature Symbol Meaning Note Date and time T C Sealing temperature U V Contact pressure voltage value t s Sealing time Personal identification SN Serial number of the sealing device STEAM BROWN...

Страница 42: ...article number 6 061 035 Carrying out the test 1 Using one of the pipettes supplied remove some of the test solution from the container 2 Completely moisten the sealing seam to be tested between the...

Страница 43: ...s too low Temperature limitation activated Temperature sensor Heating cartridge Temperature controller faulty SST module faulty Increase set temperature see 3 3 1 Switch off the machine and allow it t...

Страница 44: ...otor sensor Motor Temperature controller faulty Replace transport belt Check belt tension Replace light barrier Replace motor Replace temperature controller Packaging stuck Switch off the machine and...

Страница 45: ...4 3 Alarm functions and error displays 4 3 1 Alarm functions Batch counter set with counting direction downwards has reached the value 0 Cancelling the alarm Set batch counter to a value 0 or set the...

Страница 46: ...orised service partner appointed by the manufacturer 4 3 2 Error displays machine Contact pressure out of tolerance Possible cause Remedy DMS module not calibrated DMS module faulty Recalibrate DMS mo...

Страница 47: ...ut Power pack not connected Power pack faulty Printbox faulty Connect the power pack Replace the power pack Replace the Printbox Display Possible cause Remedy Green indicator light off Printer not con...

Страница 48: ...he Printbox Display Possible cause Remedy Indicator light flashing green Upper section of housing not closed Close the upper section of the housing Display Possible cause Remedy Indicator light flashe...

Страница 49: ...s Maintenance cycle PTFE tape Guiding die Pressure roller Toothed belt Distance of sealing die Calibration of critical process parameters At least every 3 months As required at least once a year Legen...

Страница 50: ...230 008 Toothed belt drive 6 271 002 Toothed belt transport sealing material 6 271 001 1 roll of sandwich labels 55x33 1000 pcs LABEL STEAM 6 812 066 1 roll of sandwich labels 55x33 1000 pcs LABEL STE...

Страница 51: ...64 044 DMS module 1 410 018 SST module 1 461 014 Optosensor 1 561 010 Gear motor 230V Gear motor 115V Gear motor 100V 1 212 023 1 212 024 1 212 025 Reset the temperature limiter 6 564 018 Temperature...

Страница 52: ...693 018 Version 1 06 5 2 Replacement parts ordering allocation of item numbers Heating die Lower guide rail Upper guide rail PTFE strip 6 105 178 PTFE strip 6 105 177 6 181 012 6 564 023 6 564 018 1...

Страница 53: ...hensive overview Toothed belt transport 6 271 001 Temperature controller 6 564 044 Fan 230V 6 212 019 Fan 115V 6 212 021 Power switch 6 562 009 Pressure roller 2 230 008 DMS module 1 410 018 SST modul...

Страница 54: ...ower guide rail and remove guide rail Remove mounting screws and detach the PTFE strip Pull the backing foil off the new PTFE strip and glue new PTFE strip on straight and without wrinkles Fasten the...

Страница 55: ...ller and fasten with snap ring Place the pressure roller fully in the holder aligning it centrally with the lower roller Tighten the mounting screw Adjust contact pressure by screwing in adjustment sc...

Страница 56: ...cing the temperature controller The temperatures 120 C and 200 C are measured one after another and the difference between the set value and the actual value is corrected After a set temperature has b...

Страница 57: ...riod starts After this time has elapsed enter the temperature which has been measured with the measuring device The set temperature of the machine is automatically set to 200 C After reaching the temp...

Страница 58: ...re Adjustment of contact pressure must always be performed after replacing the temperature controller after replacing the DMA module and after replacing the pressure roller Press both buttons at the s...

Страница 59: ...93 018 V 1 06 Procedure Turn screw S to the left until the displayed value no longer changes Using the potentiometer P1 set the 0 point of the DMS module to the value 005 By turning the screw S to the...

Страница 60: ...ng the temperature controller after replacing the motor and after replacing the tacho generator Press both buttons at the same time and switch on the machine Select configuration of motor monitoring S...

Страница 61: ...th buttons at the same time and switch on the machine Select default setting activation Display flashes Power switch STERILE Expiry date 6 months Personal identification Empty is not printed Sterilisa...

Страница 62: ...3 018 Version 1 06 5 6 2 Setting the serial interface transmission rate baud rate Press both buttons at the same time and switch on the machine Select baud rate setting Select baud rate 1200Bd 57600Bd...

Страница 63: ...the side locks forwards and fold back the upper part of the housing Step 2 Open the label feed Push the label feed lever backwards and open the label feed Step 3 Insert the label reel Side to be print...

Страница 64: ...single dispenser upwards and fold it forwards Step 6 Insert the liner Pull the liner over the dispenser reel through the gap between the printer and the single dispenser so that the first label stands...

Страница 65: ...hd 680 DEI V ValiDoc Pro Page GB 65 9 693 018 V 1 06 Step 9 Test label Switch on the printer If the control light is green press the Feed button once A single label can then be removed...

Страница 66: ...nter ink ribbon Switch off the printer and DISCONNECT THE POWER SUPPLY Step 1 Open the housing Pull the side locks forwards and fold back the upper part of the housing Step 2 Open the ink ribbon dispe...

Страница 67: ...r The reels should turn in such a way that the nose of the left reel dispenser clicks into the notch of the reel core Step 5 Inserting empty reel cores Press the reel cores onto the right reel core di...

Страница 68: ...nser The reels should turn in such a way that the nose of the left reel dispenser clicks into the notch of the reel core Step 5 Inserting empty reel cores Press the reel cores onto the right reel core...

Страница 69: ...r 115V Gear motor 100V 1 212 023 1 212 024 1 212 025 DMS module 1 410 018 OptoSensor 1 561 010 Heating cartridges 6 564 024 Reset the temperature limiter 6 564 018 Fan 6 212 019 SST module 1 461 014 T...

Страница 70: ...stance from medical product mm 30 as per DIN 58953 7 2003 Process parameters Sealing parameters Sealing temperature max C 220 Sealing temperature switch off tolerance C 5 Temperature ranges 1 Temperat...

Страница 71: ...hd 680 DEI V ValiDoc Pro Page GB 71 9 693 018 V 1 06 7 Declarations of conformity 7 1 CE declaration of conformity...

Страница 72: ...hd 680 DEI V ValiDoc Pro Page GB 72 9 693 018 Version 1 06 7 2 CE declaration of conformity Printer...

Страница 73: ...ENGLISH hd 680 DEI V ValiDoc Pro Page GB 73 9 693 018 V 1 06 7 3 CE declaration of conformity ValiprinPrint Box...

Страница 74: ...ENGLISH hd 680 DEI V ValiDoc Pro Page GB 74 9 693 018 Version 1 06 7 4 CE declaration of conformity barcode reader...

Страница 75: ......

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