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HATZ DIESEL SUPPLEMENTAL WARRANTY FOR 2008 AND LATER
CALIFORNIA CERTIFIED HEAVY-DUTY OFF-ROAD ENGINES.

PARTS WITH SUPPLEMENTAL LIMITED WARRANTY.

The following limited warranty is supplemental to the standard HATZ DIESEL LIMITED
ENGINE WARRANTY and covers 2008 and later California certified Heavy-Duty off-
road engines and applies to the following exhaust emission-related components:

• Air cleaner housing

• Cold air duct

• Turbocharger ( including wastegate ), ducting

• Unit Injectors

• Oil filler cap

• PCV ( 'positive crankcase ventilation' ) connection assembly

• Exhaust manifold

• Emission Control Information Labels

Содержание 2W35

Страница 1: ...NCLUDES SUPPLEMENTAL INFORMATION TO THE OWNER S MANUAL FOR 2008 AND LATER EPA CERTIFIED NONROAD COMPRESSION IGNITION ENGINES INCLUDES SUPPLEMENTAL INFORMATION TO THE OWNER S MANUAL FOR 2008 AND LATER...

Страница 2: ...ntenance intervals in order to ensure long lasting reliable performance Please follow all maintenance references carefully including the schedule for 2008 and later EPA certified nonroad compression i...

Страница 3: ......

Страница 4: ...Check water trap 26 5 3 3 Clean the radiator fins 27 5 3 4 Check screw connections 28 5 3 5 Check the Vee belt 28 5 4 Maintenance every 500 operating hours 29 5 4 1 Replace primary fuel filter 29 5 4...

Страница 5: ...contact with rotating parts once the engine is connected to the driven equipment or machine HATZ protective guards are available for the belt drive of the cooling fan and alternator drive systems Alwa...

Страница 6: ...le the engine is warm risk of scalding The cooling system is pressurized Wear close fitting clothing only when working on the engine while it is running Please don t wear necklaces bracelets or any ot...

Страница 7: ...plate 3 Coolant pump 4 Oil dipstick 5 Oil filler cap 6 Drain plug for coolant 7 Oil drain plug governor side 8 Engine mountings optional equipment 9 Oil drain plug operator s side 10 Engine oil filte...

Страница 8: ...lug for electrical system 8 Oil drain plug exhaust side 9 Voltage regulator 10 Fan optional equipment 11 Radiator optional equipment 12 Coolant supply to engine 13 Coolant return to radiator and therm...

Страница 9: ...ptional equipment 6 Hydraulic pump drive optional equipment 7 Flange for additional hydraulic pump optional equipment 8 Oil drain plug governor side 9 Engine mountings optional equipment 10 Oil drain...

Страница 10: ...aust flange 6 Electric starter 7 Oil drain plug exhaust side 8 Central plug for electrical system 9 Voltage regulator 10 Coolant supply to engine 11 Coolant return to radiator and thermostat 12 Temper...

Страница 11: ...ox 2 5 1 3 4 1 4 4 1 4 4 1 Difference between max and min levels l approx 1 2 1 1 4 1 1 6 1 1 6 1 Lubricating oil consumption after running in approx 0 5 of fuel consumption at full load Lubricating o...

Страница 12: ...es contains all the information you need if your engine has not yet been installed on or in the equipment it is intended to drive or set up in its correct operating position You can obtain a copy of t...

Страница 13: ...average person For any offer as well as spare parts orders it is necessary to mention the following data also see spare parts list page 1 engine type spec only for special equipment engine number max...

Страница 14: ...UR FUEL ONLY 4 Operation 4 1 Before initial start up The engines are normally delivered to the cus tomers without fuel oil and coolant filling Important When replenishing liquids it is essential that...

Страница 15: ...p and pull it out again Read the oil level on the dipstick if necessary add oil until the level reaches the max mark Attention If the engine is operated while the oil level is be low the min mark it w...

Страница 16: ...kin contact must be avoided Comply with the manufacturer s instructions Add water to the coolant before pouring it in the cooling circulation Clean water which is not excessively hard must be used for...

Страница 17: ...ion tank Tighten cap 1 by hand After the engine has warmed up check coolant level again When the engine is at a standstill and has cooled down the coolant level must be visible between the tank s MIN...

Страница 18: ...r while the primary fuel filter or the fuel filter are replaced To bleed the system proceed as described be low depending on whether the fuel tank is arranged in HIGH position above the fuel supply pu...

Страница 19: ...e engine as described in Chapter 4 2 Models with electrical supply pump With this model first turn the starter key to position I and wait for approx one minute Chapter 4 2 2 During this waiting time t...

Страница 20: ...attempts Should the engine fail to start even at the 2nd attempt locate and eliminate the trouble Chapter 6 19 Insert the key to its stop and turn it to position I Battery charge pilot lamp 2 and oil...

Страница 21: ...t start the engine without delay Automatic electrical shutdown system optional equipment This is characterized by a brief flashing of all pilot lamps once the starter key has been turned to position I...

Страница 22: ...onal equipment 21 Press the stop lever down towards STOP and hold it until the engine has come to a stand still When the engine is not running any longer release stop lever The stop lever is returned...

Страница 23: ...15 operating hours or before each daily start up Check oil level Check combustion air intake area Check air cleaner maintenance indicator Check radiator fins for contamination Check coolant level 5 2...

Страница 24: ...e subject to maintenance chart shown in this chapter For new or reconditioned engines the following must always be carried out after first 50 operat ing hours Replace engine oil and oil filter Chap 5...

Страница 25: ...it out again Check the dipstick oil level and if necessary add oil to the max mark Chapter 4 1 1 Attention If the engine is operated while the oil level is below the min mark it will be damaged 5 2 2...

Страница 26: ...the pilot lamp 5 to go on When it does go on check the dry air cleaner Chapter 5 4 3 5 2 4 Check radiator fins for contamination Serious contamination means that the mainte nance intervals must be sh...

Страница 27: ...the cooling system via the cap on the expansion tank This may be due to contamination in the radiator fin area Chapter 5 2 4 or to engine overload Add coolant refer to Chapter 4 1 2 5 3 Maintenance ev...

Страница 28: ...ine must be at a standstill and have cooled down Important The delicate radiator fins must never be cleaned using tools such as a screw driver or a spatula Deformed radiator fins or radiator leakage m...

Страница 29: ...are sealed with lacquer and are not to be tightened or adjusted Figs 35 and 36 5 3 5 Check the Vee belt optional equipment Check the Vee belt over its entire circumference for cracks or damage if nec...

Страница 30: ...rating hours 5 4 1 Replace primary fuel filter Note Primary fuel filter maintenance intervals depend on the purity of the fuel used in the engine and should be reduced to 250 hours if necessary Do not...

Страница 31: ...nd be at a standstill Danger of scalding from hot oil Trap the old oil and dispose of it in accordance with local legislation Horizontal replaceable cartridge filter standard equipment 41 Release repl...

Страница 32: ...tighten it by hand Assemble the air filter cartridges and the cover for the air cleaner Chapter 5 4 3 Replenish lubricant of the appropriate specifi cation and viscosity until the level reaches the M...

Страница 33: ...nter the engine air intake port 1 49 Check seal 1 and rubber pad 2 for damage de formation and cracks if necessary replace The filter cartridge must either be replaced or depending on the degree of co...

Страница 34: ...ning a light source through it Important The slightest damage to the paper filter rules out its being used any longer Re assemble the filter cartridge in the reverse order of work 51 Make sure the fil...

Страница 35: ...me near the fuel system when work ing on it Important Maximum cleanliness is required to prevent dirt from entering the fuel system Fuel particles may damage the injection system Replace the fuel filt...

Страница 36: ...fluid is used a replacement interval of 2 or 4 years is envisaged The various products are charac terized by their identification colour For further explanations refer to Chapter 4 1 2 Work on the co...

Страница 37: ...he engine and drain coolant 60 Subsequently unscrew the drain plug 1 from the radiator and drain the coolant as well Turn in drain plugs 1 with new packing ring 2 and tighten them Fig 59 and 60 Fill t...

Страница 38: ...tional equipment Fuel highly viscous due to inadequate resistance to low temperatures Set lever to START position Add fuel Bleed the injection system Check entire fuel supply system carefully If no fa...

Страница 39: ...rrupted One of the automatic shutdown s monitoring elements has initiated a stop signal See also Chapter 6 4 Fault in the electrical system Battery and or other cables incorrectly connected Cable conn...

Страница 40: ...incorrectly connected Cable connections loose Fuel supply interrupted Tank has run empty Primary fuel filter or fuel filter clogged Tank insufficiently ventilated Pipe connections leaky Speed control...

Страница 41: ...icient cooling effect Radiator fins soiled Loss of coolant Vee belt broken or slack only in case of models with belt driven fan Engine overloaded Clean or renew the air cleaner See workshop manual See...

Страница 42: ...failed pilot lamp without delay Do not remove the starter key while the engine is running Do not disconnect the battery while the en gine is running Electric voltage peaks can cause damage to electron...

Страница 43: ......

Страница 44: ...AL INFORMATION TO THE OWNER S MANUAL FOR 2008 AND LATER EPA CERTIFIED NONROAD COMPRESSION IGNITION ENGINES EPA EMISSION CONTROL SUPPLEMENTAL WARRANTY STATEMENT AND EMISSION RELATED INSTALLATION INSTRU...

Страница 45: ...parts and engine operating conditions Maintenance instructions for EPA related engine parts Emission control system and adjustments Warranty statement Emission related installation instructions ENGIN...

Страница 46: ...arest HATZ authorized Service Center for necessary repairs The engine is designed and adjusted to operate most efficiently at the following conditions Air temperature of 25 C 77 F Atmospheric pressure...

Страница 47: ...injector The exhaust quality of the engines can be influenced by the execution the quality of execution of above described maintenance work Therefore the maintenance work has to be carried out by a q...

Страница 48: ...lect or improper maintenance of your engine Your emission control system includes Air cleaner housing Cold air duct Turbocharger including wastegate ducting Unit Injectors Oil filler cap PCV positive...

Страница 49: ...cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the engine owner you should be aware however that Motorenfabrik Hatz...

Страница 50: ...RANTY and covers 2008 and later EPA certified engines and applies to the following exhaust emission related components Air cleaner housing Cold air duct Turbocharger including wastegate ducting Unit I...

Страница 51: ...ts This warranty is transferrable to subsequent owners only under the named warranty coverage conditions In order to obtain service under this warranty the retail purchaser should contact Hatz Diesel...

Страница 52: ...gine maintenance you must place duplicate labels on the equipment EQUIPMENT LABELLING REQUIREMENTS FUEL LABEL Chapter 3 5 The fuel label has to be permanently attached to the equipment In case of an e...

Страница 53: ...components consistent with the EPA emission regulation requirements Electrical starter The electrical starter is fitted in connection with washers hex nuts and Allen screws Preparations Disconnect th...

Страница 54: ...ncers The exhaust silencer is fitted in connection with washers hex nuts metal bellows and a protection plate Dismantling Remove in numerical sequence 1 7 Assembly Assemble in reverse sequence 53 2W35...

Страница 55: ...in the equipment and placed in service the sampling of exhaust emissions can be performed in a way that prevents diluting the exhaust sample with ambient air as follows Specification 1 Adding a 20 ce...

Страница 56: ...sion to the exhaust pipe 55 Version 2 Engine type d mm Version 1 HATZ Ident Nr Version 2 HATZ Ident Nr Clamp HATZ Ident Nr 2W35 38 830 857 000 830 858 00 037 409 00 3W35 38 830 857 000 830 858 00 037...

Страница 57: ......

Страница 58: ...TAL INFORMATION TO THE OWNER S MANUAL FOR 2008 AND LATER CALIFORNIA REGULATIONS FOR HEAVY DUTY OFF ROAD ENGINES CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT AND EMISSION RELATED INSTALLATION INSTRUC...

Страница 59: ...tions for CARB related engine parts Emission control system and adjustments Warranty statement Emission related installation instructions ENGINE PARTS AND OR EQUIPMENT RELATED TO CARB EXHAUST EMISSION...

Страница 60: ...mospheric pressure of 100 kPa 14 5 psi Relative humidity of 30 Operation of the engine at conditions other than above will affect performance and exhaust emissions Normally the equipment manufacturer...

Страница 61: ...abrik Hatz GmbH Co KG are pleased to explain the emission control system warranty on your 2008 and later engine In California new heavy duty off road engines must be designed built and equipped to mee...

Страница 62: ...all scheduled maintenance As the heavy duty off road engine owner you should however be aware that Motorenfabrik Hatz GmbH Co KG may deny you warranty coverage if your heavy duty off road engine or a...

Страница 63: ...andard HATZ DIESEL LIMITED ENGINE WARRANTY and covers 2008 and later California certified Heavy Duty off road engines and applies to the following exhaust emission related components Air cleaner housi...

Страница 64: ...arranty is transferrable to sub sequent owners within the original twenty four 24 months time period In order to obtain service under this warranty the retail purchaser should contact Hatz Diesel of A...

Страница 65: ...gine maintenance you must place duplicate labels on the equipment EQUIPMENT LABELLING REQUIREMENTS FUEL LABEL Chapter 3 5 The fuel label has to be permanently attached to the equipment In case of an e...

Страница 66: ...components consistent with the EPA emission regulation requirements Electrical starter The electrical starter is fitted in connection with washers hex nuts and Allen screws Preparations Disconnect th...

Страница 67: ...ncers The exhaust silencer is fitted in connection with washers hex nuts metal bellows and a protection plate Dismantling Remove in numerical sequence 1 7 Assembly Assemble in reverse sequence 66 2W35...

Страница 68: ...in the equipment and placed in service the sampling of exhaust emissions can be performed in a way that prevents diluting the exhaust sample with ambient air as follows Specification 1 Adding a 20 ce...

Страница 69: ...sion to the exhaust pipe 68 Version 2 Engine type d mm Version 1 HATZ Ident Nr Version 2 HATZ Ident Nr Clamp HATZ Ident Nr 2W35 38 830 857 000 830 858 00 037 409 00 3W35 38 830 857 000 830 858 00 037...

Страница 70: ...CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm...

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