Page
1.
Important safety notes
when operating the engine
4
2.
Description of the engine
6
3.
General notes
10
3.1.
Technical data
10
3.2.
Transport
11
3.3.
Instructions for installation
11
3.4.
Load on engine
11
3.5.
EPA / CARB - type plates
12
3.6.
Emission-related installation
instructions
13
4.
Operation
13
4.1.
Before initial start-up
13
4.1.1. Engine oil
13
4.1.2. Coolant
14
4.1.3. Fuel
16
4.2.
Starting the engine
18
4.2.1. Preparations for starting
18
4.2.2. Electric starter
19
4.3.
Stopping the engine
20
5.
Maintenance
22
5.1.
Maintenance chart
22
5.2.
Maintenance every
8 - 15
operating hours
24
5.2.1. Check engine oil level
24
5.2.2. Check combustion air intake area
24
5.2.3. Check air cleaner maintenance
indicator
25
5.2.4. Check radiator fins for contamination 25
5.2.5. Check coolant level
25
Page
5.3.
Maintenance every
250
operating hours
26
5.3.1. Change engine oil
26
5.3.2. Check water trap
26
5.3.3. Clean the radiator fins
27
5.3.4. Check screw connections
28
5.3.5. Check the Vee belt
28
5.4.
Maintenance every
500
operating hours
29
5.4.1. Replace primary fuel filter
29
5.4.2. Replace the engine oil filter
30
5.4.3. Air cleaner maintenance
31
5.5.
Maintenance every
1000
operating hours
34
5.5.1. Renew the fuel filter
34
5.6.
Maintenance: every
4 years
35
5.6.1. Replacement of coolant
35
6.
Malfunctions – causes – remedies
37
7.
Work on the electrical system
41
8.
Storage out of use
41
SUPPLEMENTAL INFORMATION TO
THE OWNER’S MANUAL FOR 2008
AND LATER EPA CERTIFIED NONROAD
COMPRESSION IGNITION ENGINES
43
SUPPLEMENTAL INFORMATION TO
THE OWNER’S MANUAL FOR 2008
AND LATER CALIFORNIA
REGULATIONS FOR HEAVY-DUTY
OFF-ROAD ENGINES
57
3
Contents
This symbol identifies important safety precautions.
Please comply with these most carefully in order to avoid any risk of injury to persons or
damage to materials.
General legal requirements and safety regulations issued by the competent authorities or
industrial accident insurers must also be complied with.
