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METAL CUTTING BANDSAW

7” - 1 HP

Model

95302

ASSEMBLy AND OPErATION INSTrUCTIONS

Due to continuing improvements, actual product may differ slightly from the product described herein.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

TO PrEVENT SErIOUS INjUry, rEAD AND UNDErSTAND

ALL WArNINGS AND INSTrUCTIONS BEfOrE USE.

2006 by Harbor Freight Tools

manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.

for technical questions or replacement parts, please call 1-800-444-3353.

Содержание Central Machinery Industrial 95302

Страница 1: ...isit our website at http www harborfreight com To prevent serious injury read and understand all warnings and instructions before use Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts pleas...

Страница 2: ...E THIS MANUAL You will need this manual for the safety warnings and precautions assembly oper ating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES WARNING READ AND UNDERSTAND ALL I...

Страница 3: ... of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords incr...

Страница 4: ... the Power Cord Plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly main tained t...

Страница 5: ...o not force the Bandsaw This tool will do the work better and safer at the speed and capacity for which it was designed Do not force the Saw Blade into the workpiece being cut WARNING Keep hands and fingers away from cutting area and Saw Blade Never leave the Bandsaw unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving Ma...

Страница 6: ...w while it is plugged in and running Make sure the workpiece to be cut off has sufficient room to move side ways Failure to do so may result in off cut binding against the Saw Blade Always unplug the Bandsaw from its electrical outlet before perform ing and inspection maintenance or cleaning procedures Keep this product and all other tools and equipment away from children and animals Do not allow ...

Страница 7: ...rounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facil ity before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools With Three Prong Plugs Note This product uses a 3 pron...

Страница 8: ...rong Plug Extension Cords Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a seri ous drop in voltage resulting in loss of power and possible tool damage See Table A The smal...

Страница 9: ...M WIRE GAUGE FOR EXTENSION CORDS 120 or 240 VOLT NAMEPLATE AMPERES at full load EXTENSION CORD LENGTH 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 18 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12 10 TABLE A Based on limiting the line voltage drop to five volts at 150 of the rated amperes Symbology Double Ins...

Страница 10: ...ly 275 pounds and you will need the assistance of additional personnel and an adequate lifting device Use a lifting device to raise the right side of the Stand 77S of the Bandsaw about six inches off the floor Once the Stand is lifted insert a Wheel Rod 92 4 through the two holes located at the bottom of the Stand Slide one Wheel 92 2 on each end of the Wheel Rod Place one Washer 92 1 on each end ...

Страница 11: ... 39 See Assy Diagram page 30 Slide the Stop Block 41 onto the Stock Stop Rod 40 and secure by tightening the Thumb Screw 38 See Assy Diagram page 30 1 2 OPERATING INSTRUCTIONS CAUTION Always make sure the Toggle Switch 750 5 for the Bandsaw and the Toggle Switch 750 5 for the Coolant Pump are both in their OFF positions and the tool is unplugged from its electrical outlet prior to making adjustmen...

Страница 12: ...llows you to instantly position the moveable Front Vise Jaw 9 To operate turn the Shaft 609 to its vertical position Turn the Knob 600 clockwise or counterclockwise and move the Front Vise Jaw to the desired position Then tighten the Front Vise against the workpiece by turning the Shaft to its horizontal position See Figure G To Use The Quick Vise Adjustment For An Angle Cut FRONT VISE JAW 9 SCALE...

Страница 13: ...Bandsaw For Vertical Use NOTE Notching slitting and contour work is best done with the Bandsaw in its vertical position Raise the Saw Head to its full vertical position making sure it locks in position by turning the Cyl inder 216 to its OFF position See Figure J Remove the two Screws 266 7 and remove the Small Vertical Cutting Plate 266 3 See Figure K Guide the Saw Blade 251 through the slot in t...

Страница 14: ...nce between the Saw Blade and Blade Guide Bearings 266 10 to obtain the proper clearance NOTE There should only be minimal clearance between the Saw Blade and Blade Guide Bearings 266 10 To obtain this clearance adjust as follows The Outer Blade Guide Bearings 266 10 are mounted to Guide Pivot Assem blies 270S and can be adjusted See Figure L Loosen the Hex Socket Head Screw 269 9 while holding th...

Страница 15: ...gure M Loosen the upper Hex Head Screw 243 to a point where it is just barely snug See Figure M With the Bandsaw running turn the Adjusting Hex Head Screw 240 until the Saw Blade 251 is tracking properly making sure Blade tension is maintained by turning the Adjustable Blade Knob 245 See Figure M Make sure to retighten the upper Hex Head Screw 243 when adjustment is com plete See Figure M Adjustin...

Страница 16: ...w Blade 251 Insufficient feed pressure dulls the Saw Blade rapidly See Figure N Adjusting The Blade Guide Brackets ADJUSTABLE BRACKET 269S ADJUSTABLE BLADE KNOB 261 FIGURE O The Adjustable Blade Knob 261 is adjustable by loosening the Knob and sliding the Bracket 269S up or down to accommodate the width of the workpiece See Figure O The Adjustable Bracket 269S should be set as close as possible to...

Страница 17: ...its OFF position See Figure P Once all necessary adjustments to the Bandsaw have been made plug the Power Cable 500 into the nearest 115 volt grounded electrical outlet Turn the Coolant Pump Fitting 91S to its OPEN position Then turn the Coolant Pump Toggle Switch 750 5 to its ON position See Figure P Turn the Motor Toggle Switch 750 5 to its ON position See Figure P CAUTION Cut only flat work pie...

Страница 18: ...the work piece and scrap material from the Large Vertical Cutting Plate 867 See Figure P Turn the Cylinder 216 to its ON position Slowly lower the Saw Head to its hori zontal position Then turn the Hydraulic Cylinder to its OFF position to lock the Saw Head in place See Figure P Basic Bandsaw Operation Horizontal Position WARNING Always wear ANSI approved safety impact eye goggles when operat ing ...

Страница 19: ...gure Q Before cutting turn on the Bandsaw and check for excessively loose Saw Blade 251 tension or machine vibration If this is found turn off the Bandsaw and correct the problem before using See Figure Q Allow the Saw Blade 251 to turn up to full speed before feeding the Saw Blade into the workpiece See Figure Q WARNING Always keep hands and fingers safely away from the cut ting area Allow the Sa...

Страница 20: ...750 5 is in its OFF position Turn the Coolant Pump Toggle Switch 750 5 to its OFF posi tion Turn the Coolant Pump Fitting 91S to its CLOSED position Then unplug the Power Cable 500 from its electrical outlet See Figure Q Wait until the Saw Blade 251 comes to a complete stop Then raise the Saw Head to its full vertical position Turn the Cylinder 216 to its OFF position to lock the Saw Head in place...

Страница 21: ...tion occurs have the problem corrected before further use Do not use damaged equipment Before each use inspect the Saw Blade 251 Using a dull Saw Blade will cause excessive wear on the Motor of the Bandsaw and will not produce a satisfactory cut Replace with a new Saw Blade when needed To replace a Saw Blade NOTE Make sure to wear heavy duty work gloves to avoid accidental cuts from the Saw Blade ...

Страница 22: ...ould engage the workpiece at all times for proper cutting If the teeth of the Saw Blade are so far apart that they straddle the workpiece severe damage to the workpiece and or Saw Blade will result See Figure R Tighten the tension on the new Saw Blade 251 by turning the Adjustable Blade Knob 261 See Figure R Close the Blade Back Cover 286S See Figure R To lubricate theWorm Gear andWorm Shaft The W...

Страница 23: ...from under the Stand 77S of the Bandsaw See Figure T Remove the white lid at the top of the Coolant Tank 82 and dispose of the old Coolant properly in a container See Figure T Fill the Coolant Tank 82 to about 80 capacity with a clean water soluble cool ant not included Then replace the white lid on the Coolant Tank See Figure T Slide the Coolant Tank 82 back under the Stand 77S of the Bandsaw The...

Страница 24: ...ransportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine ther...

Страница 25: ...Page 25 SKU 95302 For technical questions please call 1 800 444 3353 TROUBLESHOOTING Check manual for recommended Blade speed for type of material being cut ...

Страница 26: ...Hex Head Screw 5 16 x 3 4 2 53 Washer 5 16 x 18 x 1 5 2 65 Filter 1 66 Switch Cut Off Tip 1 Part Description Qty 68 Washer 3 8 x 18 x 1 5 8 69 Hex Nut 5 16 9 72 Hex Head Screw 5 16 x 1 7 73 Hex Head Screw 5 16 x 1 1 4 1 75 Cross Round Head Screw 3 16 x 3 8 2 77S Stand Complete Assy 1 78 Hose 1 82 Coolant Tank 1 84S Pump 230V 1 8 HP 1 85 Cross Round Head Screw 1 4 x 5 8 2 86 Washer 1 4 x 19 x 1 5 2...

Страница 27: ...5 Spring Washer 5 16 1 266 6 Hex Socket Head Screw 5 16 x 1 1 4 1 266 7 Flat Cross Head Screw 1 4 x 1 2 2 266 8 Hex Nut 3 8 UNF 2 266 9 Spring Washer 3 8 2 Part Description Qty 266 10 Bearing CA6000ZZ 1 266 11 Bearing Pin 1 267S Guide Pivot Assembly 1 267 1 Guide Pivot 1 267 2 Bearing CA6000ZZ 2 267 3 C Retainer Ring S10 1 268S Bearing Shaft Assembly 1 268 1 Bearing Shaft 1 268 2 Bearing CA6000ZZ ...

Страница 28: ...00 8 Hex Socket Head Screw M5 x 28 1 800 9 Worm Shaft 1 800 10 Speed Changing Rod 1 800 11 Speed Changing Key 1 800 12 Twisted Spring 1 800 13 Pin 3 x 10 2 800 14 Gear 1 800 15 Gear 1 800 16 Gear 1 800 17 Washer 4 800 18 Bushing Bracket 1 Part Description Qty 800 19 C Retainer Ring R35 2 800 20 Hex Socket Headless Screw M6 x 6 2 800 21 Bearing 6003LLB 2 800 22 Cover 1 800 23 Gear Shaft 1 800 24 Ge...

Страница 29: ...Page 29 SKU 95302 For technical questions please call 1 800 444 3353 ASSEMBLY DIAGRAM ...

Страница 30: ...Page 30 SKU 95302 For technical questions please call 1 800 444 3353 ASSEMBLY DIAGRAM CONT 1 ...

Страница 31: ...Page 31 SKU 95302 For technical questions please call 1 800 444 3353 ASSEMBLY DIAGRAM CONT ...

Страница 32: ...Page 32 SKU 95302 For technical questions please call 1 800 444 3353 ASSEMBLY DIAGRAM CONT ...

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