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7

e.

Check Alarm/Service light if illuminated, check Interface
panel.

1)

If SERVICE DRYER appears, scheduled
maintenance time has elapsed (HRS TO
SERVICE is 0).  Perform needed service and
reset service interval (see B.3.).

2)

If ALARM appears, a dryer fault is indicated; see
Troubleshooting Guide for possible remedies.
After fault correction push Reset button to turn
Fault alarm off.

Type of FAULTS:
LOW PRESSURE - the refrigeration compressor
control circuit has opened because of  low suction
pressure.

HIGH PRESSURE - the refrigeration compressor
control circuit has opened because of high head
pressure.  The high pressure switch must be reset
manually once the fault is corrected. Red reset
button is located on pressure switch inside unit.

HIGH TEMPERATURE - compressed air
temperature is above the set point.

COMPRESSOR - Normally open (NO) auxiliary
contact on the compressor contactor is open
when the dryer is on.

HEATER - Normally closed (NC) auxiliary contact
on the compressor contactor is open when the
dryer is off.

TEMP SENSOR - Occurs if the temperature
sensor circuit is open or shorted.  If open, the left-
most LED in the temperature display will be
illuminated.  If shorted, all the LEDs in the
temperature display will be illuminated.

DRAIN - electric drain contains a high water level
alarm that activates if drain fails to discharge.

f.

Check drain operation - push Drain (push-to-test)
button to energize electric drain.   A flow of condensate
and/or air should be present at the drain outlet.

E.

Using the RS-232 port

The RS-232 port is used to monitor dryer operation from a
host computer.   A (1 to 1) DB-9 cable is required to
connect dryer and computer.  For PC connections, data is
transmitted on pin 2, received on pin 3, ground is pin 5,
pins 7 and 8 are jumpered at dryer.

Operation is at fixed baud rate of 9,600; asynchronous
format is 8 bit, no parity, 1 stop bit (“8,N,1”).  No check sum
or error correction values are provided.  If required, request
status string two (or more) times and compare for agree-
ment.

Request data by sending ASCII ? character (3FH).  Re-
sponse may take up to two seconds as certain processing
functions may require completion before serial port is
acknowledged.

Dryer responds with line feed (0AH), carriage return (0DH),
and character string: (1), (2), (3), (4), (5), (6), (7), (8), (9)

(1) = STX (start-of-text character, may appear as a smiley

face or some other character

(2) = 108, Control board ID

(3) = 0 or 1, Compressor running status (0=off, 1=on)

(4) = M or S, Operating Mode (M= MANUAL OVERRIDE,

S = SCHEDULE RUNNING)

(5) = xxxx, HOURS TO SERVICE

(6) = xxxxxx, TOTAL HOURS

(7) = xx, Alarm or Service Code (0=no alarm, 30=LOW

PRESSURE ALARM, 31=HIGH PRESSURE ALARM,
32=COMPRESSOR ALARM, 36=HIGH EVAP TEMP
ALARM, 37=HEATER ALARM, 38=DRAIN ALARM,
39=SERVICE DRYER, 41=TEMP SENSOR ALARM)

(8) = xx.x, Evaporator temperature (°F)

(9) = ETX, (end-of-text character, may appear as a heart

or some other character)

Содержание HPRP 1000

Страница 1: ...MAINTENANCE 8 SIZING 9 ELECTRICAL SCHEMATICS 10 DIMENSIONS AND WEIGHT 14 ENGINEERING DATA 15 TROUBLESHOOTING GUIDE 16 PARTS LIST AIR COOLED UNITS 17 PARTS LIST WATER COOLED UNITS 18 WARRANTY 20 SERVI...

Страница 2: ...weather Damage to electrical and control components may result IMPORTANT WATER COOLED UNITS If unit is shut down below freezing temperatures the water cooled condenser may freeze and cause permanent d...

Страница 3: ...ntilated area Avoid locations immediately adjacent to cold exterior windows or walls or adjacent to high tem perature ovens or boilers D Clearances Free air flow Models 1000 to 1500 Front 24 inches 61...

Страница 4: ...At installation install the petcock on the bulkhead fitting for the manual drain For manual draining convenient dryer depressurization and EDD service a three way valve at the bottom of the moisture s...

Страница 5: ...c Use the Up and Down arrow buttons to set year 00 to 99 representing 2000 to 2099 Press Enter to accept new value d Use the Up and Down arrow buttons to set month three letter abbreviation Press Ent...

Страница 6: ...slowly 5 Close air bypass valve 6 Dryer may be operated in Manual or scheduled modes NOTE Check for correct phasing of unit On air cooled models check fan rotation air must be pulled through the conde...

Страница 7: ...to discharge f Check drain operation push Drain push to test button to energize electric drain A flow of condensate and or air should be present at the drain outlet E Using the RS 232 port The RS 232...

Страница 8: ...t that must be removed is the upper shell cap Remove the insulation from the upper shell cap Check to be sure the unit is depressurized b Remove the two bolts on the upper shell coupling 3 and the upp...

Страница 9: ...INLET INLET TEMPERATURES PRESSURES 80 F 90 F 100 F 110 F 120 F psig kgf cm2 27 C 32 C 38 C 43 C 49 C 50 3 5 1 35 1 05 0 84 0 69 0 56 80 5 6 1 50 1 17 0 95 0 79 0 66 100 7 0 1 55 1 23 1 00 0 82 0 70 12...

Страница 10: ...OR SPECIFIC WIRING INFORMATION 3 SCROLL COMPRESSORS REQUIRE PROPER PHASING SEE COMPRESSOR DATA PLATE FOR CORRECT WIRING SEQUENCE 4 WIRES 55 AND 56 ARE JUMPERED TOGETHER ON STANDARD DRAIN PKG COMPRESSO...

Страница 11: ...AND FAN THERMAL OVERLOADS ARE REMOVED 2 SEE FAN NAMEPLATE FOR SPECIFIC WIRING INFORMATION 3 SCROLL COMPRESSORS REQUIRE PROPER PHASING SEE COMPRESSOR DATA PLATE FOR CORRECT WIRING SEQUENCE 4 WIRES 55 A...

Страница 12: ...RING INFORMATION 3 SCROLL COMPRESSORS REQUIRE PROPER PHASING SEE COMPRESSOR DATA PLATE FOR CORRECT WIRING SEQUENCE 4 WIRES 55 AND 56 ARE JUMPERED TOGETHER ON STANDARD DRAIN PKG FAN1 NOTE 1 2 FAN3 2000...

Страница 13: ...9 10 11 20 21 19 16 17 18 34 35 15 TB2 TC TC 15 16 17 18 20 21 9 10 11 12 13 14 26 27 28 FILTER MONITOR COALESCING RJ 11 FILTER MONITOR RJ 11 WEB MONITOR RS232 PORT LOCAL REMOTE REMOTE STOP START CUST...

Страница 14: ...1250 4 85 2159 48 1207 49 1232 1 740 789 1500 4 1 850 839 1750 6 2 000 907 2000 6 85 2159 54 1372 56 1422 2 100 953 2500 6 2 238 1015 3000 6 2 263 1027 NOTE Dimension and weights are for reference on...

Страница 15: ...98 130 125 150 175 Minimum Circuit Ampacity 16 73 17 42 19 30 28 17 28 44 27 53 32 41 Branch Circuit Fuse Size amps 25 25 30 45 45 45 50 Watts 35 F Evaporator 100 F Ambient 7 850 9 223 9 777 12 621 10...

Страница 16: ...y a Faulty compressor contactor b Faulty N O auxiliary contact on compressor contactor a Faulty compressor contactor b Faulty N C auxiliary contact on compressor contactor a Temperature sensor or wiri...

Страница 17: ...1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 h c t i w S e r u s s e r P t n a r e g i r f e R h g i H 8 2 8 3 1 0 3 1 4 8 2 8 3 1 0...

Страница 18: ...L 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 h c t i w S e r u s s e r P t n a r e g i r f e R h g i H 5 3 8 3 1 0 3...

Страница 19: ...19 NOTES...

Страница 20: ...product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE I...

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