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12

ELECTRICAL SCHEMATICS

Models 2500-3000, 230V/400V/460V

53

47

DRN2 PWR

DRN1 PWR

DRN2 TEST

51

7

LEGEND

C

ON1 - C

O

MPRESSOR C

ONT

A

C

TO

R

C

ON2 - F

AN C

O

NT

A

C

TOR,

 MTR2 (F

AN)

C

ON3 - F

AN C

O

NT

A

C

TOR,

 MTR3 (F

AN)

TR1  - TRANSFORMER C

O

NTROL 100V

A

MTR1 - C

OMPRESSOR

MTR2 - F

AN MO

TOR 

MTR3 - F

AN MO

TOR 

MTR4 - F

AN MO

TO

R

MTR5 - F

AN MO

TOR 

1FPS - F

AN PRESSURE SWIT

CH F

AN 1 (230/300 PSI)

2FPS - F

AN PRESSURE SWIT

CH F

AN 2 (255/320 PSI)

LPC

O - L

O

W PRESSURE CUT

OUT SWIT

CH (47/64 PSI)

HPC

O - HIGH PRESSURE CUT

OUT SWIT

CH (350/450 PSI)

TB1   - TERMINAL BL

OCK,

 POWER DISTRIBUTION

TB2   - TERMINAL BL

OCK,

 C

O

NTROL

HTR  - CRANK

CASE HEA

TER

1FU  - PRIMAR

Y FUSE

2FU  - SEC

ONDAR

Y FUSE

DRN1 - DEMAND DRAIN SOLENOID 

DRN2 - DEMAND DRAIN SOLENOID (OIL C

O

ALESCING OPTION)

TC

1  - TEMPERA

TURE SENSOR,

 THERMIST

OR

F1   - RFI FIL

TER

1FT

O - F

AN1 THERMAL OVERL

O

A

D

2FT

O - F

AN2 THERMAL OVERL

O

A

D

3FT

O - F

AN3 THERMAL OVERL

O

AD 

4FT

O - F

AN4 THERMAL OVERL

O

AD 

230

0V

208

400

460

TR1

575V

1FU

LINE

VOL

TA

G

E

1FU

1

3

3

2

1

L3

L2

L1

FUSE SIZES TR1:

2FU 

24V-6A 5mm X 20mm GLASS

1FU 

230V-1A CLASS C

C

R

 400V-.6A 

CLASS 

C

C

R

 460/575V-.6A 

CLASS 

C

C

R

X1 (0V

)

2FU

F1

SUP

HEA

T

ER A

U

X

2

CO

N

1

CO

N

2

CO

N

3

3

1

2

3

2

1

2

3

1

3

2

W1

MTR5

V1

MTR4

MTR3

T9

W1

T7

T8

V1

U1

U1

W1

MTR2

T6

W1

T5

T4

V1

U1

U1

V1

MTR1

T2

T3

T1

HTR

NO

TES:

1.

 

W

A

TER-C

OOLED UNIT

S:

 F

AN MO

TOR(S),

 F

AN C

O

NT

A

C

TORS,

 

FAN PRESSURE SWIT

CH(ES),

 AND F

AN THERMAL OVERL

O

ADS

 ARE 

REMOVED

.

2.

 

SEE F

AN NAMEPLA

TE FOR SPECIFIC WIRING INFORMA

TION.

3.

 

SCROLL C

O

MPRESSORS REQUIRE PROPER PHASING.

 

SEE C

OMPRESSOR DA

TA

 PLA

TE FOR C

ORRECT WIRING SEQUENCE.

4.

 

WIRES 55 AND 56 ARE JUMPERED T

OGETHER ON ST

ANDARD DRAIN

 PK

G.

FA

N

1

 

NO

TE 1,

 2

FA

N

3

(2000 ONL

Y

)

FA

N

2

 

NO

TE 1,

 2

FA

N

4

(2000 ONL

Y

)

AIR-C

OOLED ONL

Y

MA

T

CH TRANSFORMER SUPPL

Y

TA

P T

O

 LINE VOL

TA

G

E

(24V

)

BRN

X (24V

A

C

)

TB2-X

54

48

OIL C

O

ALESCING

    OPTION

DRAIN

FA

N

2

NO

TE 1,

 2

FA

N

1

NO

TE 1,

 2

C

O

MPRESSOR

RFI FIL

TER

TB2-N

N (24V

A

C

)

BL

U

BL

U

BRN

(LINE)

(L

O

A

D)

1

2

W1

W3

W2

W22

W23

W26

W27

DRN1 TEST

58

52

57

3

8

4

TB2-7

TB2-8

2FPS

TB2-F2

TB2-F1

1FPS

TB2-4

E

G

F

H

33

35

33

35

1FT

O

2FT

O

4FT

O

3FT

O

43

45

43

45

44

46

CO

N

2

CO

N

3

42

CO

N

1

41

34

35

15

59

TB2

TC

TC

15

16

16

61

17

17

A

18

18

C

49

20

20

55

21

21

19

9

9

10

10

11

11

12

13

14

12

13

14

26

26

27

27

28

28

W4

W5

W8

W9

W10

W11

W13

W14

W15

W16

W17

W18

W19

W20

W21

W31

W32

W33

J2

J4

J5

FIL

T

ER MONIT

O

R C

O

ALESCING (RJ-11)

FIL

T

ER MONIT

O

R (RJ-11)

WEB MONIT

O

R (RS232 PORT

)

REMO

TE ST

OP/ST

A

RT

LO

C

A

L

/R

E

M

O

T

E

(ALARM A OUTPUT

, N.O

.)

(ALARM A OUTPUT

, N.C.)

(ALARM A OUTPUT

, C

OM.)

(ALARM B OUTPUT

, N.O

.)

(ALARM B OUTPUT

, N.C.)

(ALARM B OUTPUT

, C

O

M.)

CUST

OMER A

U

XILAR

Y

 C

O

NNECTION

C

O

NT

A

C

T RA

TINGS:

 5 AMP 250V

A

C

ALARM A F

A

UL

T ST

OPS C

O

MPRESSOR

ALARM B F

A

UL

T INDICA

TION ONL

Y

(CUST

O

MER OPTIONS)

60

62

B

D

50

56

63

19

C

O

MP ON A

U

X

/C

OMPRESSOR WINDING THERMOST

A

T

HEA

T

ER OFF A

U

X

HPC

O

LPC

O

DRN1 ALARM

DRN2 ALARM

(OPTIONAL)

SEE NO

TE 4

TC

1

10 K

Ω

C

O

MPRESSOR

SEE NO

TE 3

C

O

NNECTION

DISC.

230/3/60

400/3/50

460/3/60

FUSIBLE DISC

ONNECT SWIT

CH & FUSES

SUPPLIED BY END USER AND SIZED PER NEC

PDB (

TB1)

INSTRUMENT 

PA

N

E

L

POWER

INSTRUMENT P A

NEL SIGNAL

Содержание HPRP 1000

Страница 1: ...MAINTENANCE 8 SIZING 9 ELECTRICAL SCHEMATICS 10 DIMENSIONS AND WEIGHT 14 ENGINEERING DATA 15 TROUBLESHOOTING GUIDE 16 PARTS LIST AIR COOLED UNITS 17 PARTS LIST WATER COOLED UNITS 18 WARRANTY 20 SERVI...

Страница 2: ...weather Damage to electrical and control components may result IMPORTANT WATER COOLED UNITS If unit is shut down below freezing temperatures the water cooled condenser may freeze and cause permanent d...

Страница 3: ...ntilated area Avoid locations immediately adjacent to cold exterior windows or walls or adjacent to high tem perature ovens or boilers D Clearances Free air flow Models 1000 to 1500 Front 24 inches 61...

Страница 4: ...At installation install the petcock on the bulkhead fitting for the manual drain For manual draining convenient dryer depressurization and EDD service a three way valve at the bottom of the moisture s...

Страница 5: ...c Use the Up and Down arrow buttons to set year 00 to 99 representing 2000 to 2099 Press Enter to accept new value d Use the Up and Down arrow buttons to set month three letter abbreviation Press Ent...

Страница 6: ...slowly 5 Close air bypass valve 6 Dryer may be operated in Manual or scheduled modes NOTE Check for correct phasing of unit On air cooled models check fan rotation air must be pulled through the conde...

Страница 7: ...to discharge f Check drain operation push Drain push to test button to energize electric drain A flow of condensate and or air should be present at the drain outlet E Using the RS 232 port The RS 232...

Страница 8: ...t that must be removed is the upper shell cap Remove the insulation from the upper shell cap Check to be sure the unit is depressurized b Remove the two bolts on the upper shell coupling 3 and the upp...

Страница 9: ...INLET INLET TEMPERATURES PRESSURES 80 F 90 F 100 F 110 F 120 F psig kgf cm2 27 C 32 C 38 C 43 C 49 C 50 3 5 1 35 1 05 0 84 0 69 0 56 80 5 6 1 50 1 17 0 95 0 79 0 66 100 7 0 1 55 1 23 1 00 0 82 0 70 12...

Страница 10: ...OR SPECIFIC WIRING INFORMATION 3 SCROLL COMPRESSORS REQUIRE PROPER PHASING SEE COMPRESSOR DATA PLATE FOR CORRECT WIRING SEQUENCE 4 WIRES 55 AND 56 ARE JUMPERED TOGETHER ON STANDARD DRAIN PKG COMPRESSO...

Страница 11: ...AND FAN THERMAL OVERLOADS ARE REMOVED 2 SEE FAN NAMEPLATE FOR SPECIFIC WIRING INFORMATION 3 SCROLL COMPRESSORS REQUIRE PROPER PHASING SEE COMPRESSOR DATA PLATE FOR CORRECT WIRING SEQUENCE 4 WIRES 55 A...

Страница 12: ...RING INFORMATION 3 SCROLL COMPRESSORS REQUIRE PROPER PHASING SEE COMPRESSOR DATA PLATE FOR CORRECT WIRING SEQUENCE 4 WIRES 55 AND 56 ARE JUMPERED TOGETHER ON STANDARD DRAIN PKG FAN1 NOTE 1 2 FAN3 2000...

Страница 13: ...9 10 11 20 21 19 16 17 18 34 35 15 TB2 TC TC 15 16 17 18 20 21 9 10 11 12 13 14 26 27 28 FILTER MONITOR COALESCING RJ 11 FILTER MONITOR RJ 11 WEB MONITOR RS232 PORT LOCAL REMOTE REMOTE STOP START CUST...

Страница 14: ...1250 4 85 2159 48 1207 49 1232 1 740 789 1500 4 1 850 839 1750 6 2 000 907 2000 6 85 2159 54 1372 56 1422 2 100 953 2500 6 2 238 1015 3000 6 2 263 1027 NOTE Dimension and weights are for reference on...

Страница 15: ...98 130 125 150 175 Minimum Circuit Ampacity 16 73 17 42 19 30 28 17 28 44 27 53 32 41 Branch Circuit Fuse Size amps 25 25 30 45 45 45 50 Watts 35 F Evaporator 100 F Ambient 7 850 9 223 9 777 12 621 10...

Страница 16: ...y a Faulty compressor contactor b Faulty N O auxiliary contact on compressor contactor a Faulty compressor contactor b Faulty N C auxiliary contact on compressor contactor a Temperature sensor or wiri...

Страница 17: ...1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 h c t i w S e r u s s e r P t n a r e g i r f e R h g i H 8 2 8 3 1 0 3 1 4 8 2 8 3 1 0...

Страница 18: ...L 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 1 3 8 3 1 0 3 1 4 h c t i w S e r u s s e r P t n a r e g i r f e R h g i H 5 3 8 3 1 0 3...

Страница 19: ...19 NOTES...

Страница 20: ...product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATUTORY AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE I...

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