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vario flex
Installation

28

Order h49 7144.907-333

7 Installation

7.1 Installation safety

WARNING

Serious injuries caused by unskilled staff during
installation / removal!



Installation and removal must be performed by
skilled staff from the relevant specialist field.

WARNING

Serious injuries can be caused if the machine tool
starts up accidentally!



Set the machine tool into set-up mode.



Remove all tools, auxiliary equipment and items
of test equipment immediately from the working
area of the machine.



Remove all lifting gear from the product and from
the working area of the machine.

WARNING

Serious injuries caused by the escape of media
under high pressure!



Shut down media delivery during installation and
removal.



Relieve any pressure trapped in the system.



Shut down the system.

WARNING

Serious crushing injuries and breakages caused
by falling parts during incorrect installation or re-
moval!



Ensure that the product cannot roll away or fall.



If necessary, use an appropriate mounting aid for
installation or removal on a vertically suspended
machine spindle.

WARNING

Serious crushing injuries caused by improper ma-
chine movement during installation or removal!



Machine movements are only permitted in set-up
mode during installation and removal.



Never reach into a gap.



Pay attention to the gap dimensions of moving
parts.

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Содержание vario flex

Страница 1: ...Operating instructions incl installation manual vario flex EN...

Страница 2: ...vario flex 2 Order hotline 49 7144 907 333 Translation of the original operating instructions Order hotli ne 49 7144 907 333...

Страница 3: ...Particular hazards 15 2 6 Other safety instructions 16 2 7 Screws 17 2 8 Functionality 18 2 9 Environmental protection 18 3 Technical data 19 3 1 General information 19 3 2 Performance values 20 3 3 S...

Страница 4: ...ning safety 36 8 2 Tests 37 8 3 Workpiece 38 8 4 Procedure after a collision 38 9 Activities after end of production 39 10 Removal 40 10 1 Safe removal 40 10 2 Preparing the machine for removal 41 10...

Страница 5: ...Table 1 Technical data 20 Table 2 Operating conditions 21 Table 3 Screw tightening torques metric control threads 31 Table 4 Screw tightening torques for aluminum components 31 Table 5 Maintenance tab...

Страница 6: ...n of the product WARNING Serious injuries caused by individual products or by inappropriate combinations of them Read and pay attention to all operating instruc tions for individual products and combi...

Страница 7: ...other documents relating to personal and general safety Warning symbols may appear on the product or its compo nents Always pay attention to warning symbols and exercise cau tion to avoid accidents i...

Страница 8: ...f untrained personnel Autonomous conversion work Technical modifications Use of non approved spare parts Use of non approved accessories Subject to any commitments agreed to in the supplier con tract...

Страница 9: ...acturer NOTE Damage malfunctions or total failure of the prod uct or machine tool caused by incorrect or miss ing clamping devices Only use genuine clamping devices from the manufacturer Spare parts a...

Страница 10: ...ol No modifications must be made to the product The operator is wholly and solely responsible for any resultant personal injury and or damage to materials DANGER Serious injuries caused by parts being...

Страница 11: ...dentify and avoid potential haz ards Hydraulics specialist Hydraulics specialists are trained in the specific task profile for which they are employed and are familiar with the rele vant standards and...

Страница 12: ...uct is only intended for the type of use described in this manual see Use chapter Furthermore an ex tended form of use can be agreed contractually between manufacturer and operator Only skilled staff...

Страница 13: ...Only use with approved attachments and or clamping elements NOTE Damage to materials caused by incorrect use of the product Only in a CE compliant machine tool with a sepa rating set of guards Only us...

Страница 14: ...llowing items Workplace clothing Workplace clothing should be close fitting with low tear re sistance narrow cuffs and no protruding parts It serves pri marily to protect the wearer from coming into c...

Страница 15: ...he warning notices in other chapters of these operating instructions to reduce the risk of health hazards and to pre vent dangerous situations Moving parts WARNING Serious injuries caused by touching...

Страница 16: ...snagging body parts on the rotating machine spindle Never reach into the product while the machine spindle is still rotating Before working on the product ensure that the machine spindle is unable to...

Страница 17: ...oor handling Do not open the screws secured with sealing lac quer Screws and threaded pins fitted radially to the product that were bonded with adhesive need to be secured again using a standard mediu...

Страница 18: ...gas pressure spring see Fault ta ble chapter 2 9 Environmental protection NOTE Substantial damage to the environment can result from non compliant handling or incorrect dis posal of environmentally ha...

Страница 19: ...th SPANN TOP Mini pull back deadlength TOPlus 32 0 36 38 x 172 40 45 35 5 56 M10 40 0 46 50 x 172 40 48 1 37 1 56 M10 42 0 45 48 x 172 40 42 6 34 1 56 M10 52 0 58 58 x 172 40 46 35 5 66 M10 65 0 76 70...

Страница 20: ...formance values The push out force is reached by a preloaded gas medium and this may diminish in the course of operation Check regularly to ensure that the push out force matches requirements INFORMAT...

Страница 21: ...ious injuries caused by parts being ejected centrifugally due to a non compliant combination of several products From all of the maximum speeds indicated for the combined products always remain at the...

Страница 22: ...such as flushing and air system check to be connected The ejector is secured in the clamping device by radial clamping screws A workpiece specific limit stop can be installed on the adapter disc The...

Страница 23: ...documented application see clamping situa tion drawing or order confirmation Any other fields of application require the explicit approval of the manufacturer 5 2 Limits of use The application limits...

Страница 24: ...ear use appropriate load bearing equipment and lifting tackle WARNING Serious injuries caused by transporting off center equipment Pay attention to marks on the packaging items Attach the crane hook d...

Страница 25: ...s of water Position designation Points to the correct upright position of the packaging item 6 3 Transport inspection Check the delivery on receipt immediately to ensure it is complete and has not bee...

Страница 26: ...y or car ensure that the product is securely mounted on a non slip surface be fore starting to move it 6 5 Packaging The individual packaging items are packaged in an appropri ate manner for the type...

Страница 27: ...regular basis check the general condition of all parts and packaging If necessary refresh the preservation or replace it 6 7 Preservation 1 Clean the product see Cleaning chapter 2 Apply a light coat...

Страница 28: ...rking area of the machine WARNING Serious injuries caused by the escape of media under high pressure Shut down media delivery during installation and removal Relieve any pressure trapped in the system...

Страница 29: ...Damage to materials caused by lifting gear left in the product Always remove lifting gear immediately after in stalling the product NOTE only for aluminum components Damage to materials can be caused...

Страница 30: ...tables show the specified values Knowledge of the applicable guidelines and design criteria is essential NOTE Damage to materials caused by defective screw tightening torques To secure the product to...

Страница 31: ...ng aluminum components Thread designa tion Tightening torque Nm Minimum screw depth mm M6 10 12 M8 23 16 M10 46 20 Table 4 Screw tightening torques for aluminum components 7 4 Preparation of the machi...

Страница 32: ...the same adaptation geometry Also check if the actu ating element coupling element is suitable 7 5 2 Preparation of the product The following preparatory steps are needed to install the product If th...

Страница 33: ...ring housing gently 5 Adjust the front limit position of the piston rod to dimen sion L see General information chapter 6 Tighten the clamping nut to a tightening torque of 25 Nm INFORMATION The front...

Страница 34: ...ring INFORMATION By tightening the clamping nut the clamping ring turns inwards During the subsequent installation process in the clamping device the clamping ring acts as a limit stop for media deli...

Страница 35: ...tallation removal of the product is described in the operating instructions for the clamping device In addition to these operating instructions also read and follow the operating instructions for the...

Страница 36: ...ed by tools and items of test equipment being ejected centrifugally Prior to commissioning ensure that all tools and items of test equipment are removed from the working area of the machine NOTE Serio...

Страница 37: ...contain ester or a polar solvent 8 2 Tests NOTE Serious damage to or destruction of the machine tool and the workpiece caused by damaged in complete or incorrectly installed products Only install und...

Страница 38: ...operation and cannot be ejected properly WARNING Crushing injuries to hands fingers is workpiece is installed incorrectly Do not place hands fingers between workpiece and product Never reach into the...

Страница 39: ...safety door hood WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation Never use compressed air to clean the product Also wear the following items of p...

Страница 40: ...s up accidentally Set the machine tool into set up mode Remove all tools auxiliary equipment and items of test equipment immediately from the working area of the machine Remove all lifting gear from t...

Страница 41: ...Depending on weight use an appropriate mount ing aid for installation or installing on a vertically suspended machine spindle WARNING High level of physical strain due to the weight of the product or...

Страница 42: ...d in the Preparing the machine for re moval chapter prepare for the following steps 10 3 1Removal of the product from the clamping device INFORMATION Installation removal of the product is described i...

Страница 43: ...ure optimum and fault free operation If increased levels of wear are detected during regular checks shorten the maintenance intervals to reflect the ac tual rate at which signs of wear appear Contact...

Страница 44: ...mage to seals caused by the wrong solvent To clean the product never use a solvent that at tacks and damages the sealing elements in stalled Those installed sealing elements can be made of NBR Viton a...

Страница 45: ...tightening torque see nomenclature and or Screw tightening torques chapter When tightening the screws do so evenly to prevent any distortion under load Only apply lubricant to the mechanical mating su...

Страница 46: ...cause an operational malfunc tion if they come between two interference fit surfaces For this the following lubricants are recommended GP 355 universal grease see the HAINBUCH product catalogue Alter...

Страница 47: ...substances Lubricants auxiliary materials and operating flu ids are governed by legislation for the processing of special category waste All disposal to be per formed by authorized waste disposal spec...

Страница 48: ...e tween 20 and 250 bar and must be degasified prior to disposal WARNING Serious injuries caused by projectile oil and swarf from the sawing point with high internal pressure Wear personal protective e...

Страница 49: ...tal equipment press the Emergency Stop but ton on the machine tool immediately 2 Establish the cause of the fault 3 If troubleshooting requires work to be conducted in the danger area switch the machi...

Страница 50: ...spring pressure loss force too low Replace the gas pressure spring Skilled special ist Piston rod jams Workpiece too heavy Replace the gas pressure spring note the maximum permitted push out force of...

Страница 51: ...Tracking hotline Current status of your order Just call 49 7144 907 222 24 hour emergency phone line Has a system crash occurred or some other technical emer gency Our experts are there for you aroun...

Страница 52: ...vario flex Annex 52 Order hotline 49 7144 907 333...

Страница 53: ...vario flex Annex Order hotline 49 7144 907 333 53...

Страница 54: ...conditions 21 P Packaging 26 Performance values 20 Personnel requirements 10 Electricians 11 Hydraulics specialist 11 Pneumatics specialist 11 Skilled specialist 11 Trainees 11 Preservation 27 Protect...

Страница 55: ...vario flex Order hotline 49 7144 907 333 55...

Страница 56: ...ations reserved HAINBUCH GMBH SPANNENDE TECHNIK Postfach 1262 71667 Marbach Erdmannh user Strasse 57 71672 Marbach Germany Tel 49 7144 907 0 Fax 49 7144 18826 verkauf hainbuch de www hainbuch com 24 h...

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