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INDOOR UNIT CONTROLS & COMPONENTS

PAGE 15

ENGLISH

Indoor Control Board

DC MOTOR - Fan Motor

2

STEP MOTOR - Connector for UP & DOWN
louver stepper motor

6

CN20 - Connector for room card

4

FUSE - Fuse 3.15A/250VAC

1

SW1 - Emergency Switch

5

CN1 - Connector for heat exchanger
thermistor and Room temperature

thermistor

3

CN36 - Connector for long-range control

7

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Содержание 1U09ES2VHA

Страница 1: ... Precautions Introduction 3 Outdoor Unit Controls and Components 7 Indoor Unit Controls and Components 13 Remote Control Functions 19 Sequence Of Operation 27 Installation 35 Error Codes and Problem Solving 45 Reference Information 57 PAGE 1 Table of Contents Indoor HSU09VHG DB W HSU12VHG DB W HSU18VHH DB W HSU24VHG DB W Outdoor HSU09VHG DB G HSU12VHG DB G HSU18VHH DB G HSU24VHG DB G ...

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Страница 3: ... PAGE 3 ENGLISH Introduction Safety Precautions 4 Warning and Cautions 4 Introduction to System 5 Specifications for proper operation should be followed 5 Fundamental Theory Of How System Works 5 Table of Contents ...

Страница 4: ...irmly clamp the interconnecting wires so their receive no external stresses Incomplete connections or clamping may cause terminal over heating or fire After connecting interconnecting and supply wiring be sure to shape the cables so that they do not put undue force on the electrical covers or panels Install covers over the wires Incomplete cover installation may cause terminal overheating electric...

Страница 5: ...follow the manufacturer s installation instructions when installing a condensate pump Proper clearances at both indoor and outdoor units must be maintained Improper clearances cause system conditions that include high refrigerant pressure low refrigerant pressure and indoor coil freezing problems Fundamental Theory Of How System Works The indoor unit will sense room temperature at the point where ...

Страница 6: ...INTRODUCTION PAGE 6 ENGLISH This page intentionally left blank ...

Страница 7: ...tdoor Component Identification 8 Outdoor Main Control Board 9 Terminal Block 10 Reactor 10 Compressor 10 Outdoor Fan Motor 10 Discharge Temperature Sensor 11 Defrost Temperature Sensor 11 Outdoor Ambient Temperature Sensor 11 Suction Line Temperature Sensor 11 4 Way Valve 12 Electronic Expansion Valve 12 Accumulator 12 Filters 12 ...

Страница 8: ...ure sensors monitor key temperatures throughout the system to manage operational decisions Outdoor Component Identification 4 Way Valve Accumulator Compressor Defrost Temperature Sensor Discharge Temperature Sensor Electronic Expansion Valve Refrigerant Filters Outdoor Ambient Temperature Sensor Outdoor Fan Motor Power Factor Reactor Suction Line Temperature Sensor Terminal Block Main Control Boar...

Страница 9: ... Connector for DC POWER to the module board 4 CN11 Connector to communicate between the control board CN23 and the module board 12 CN16 Connector for electronic expansion valve 10 CN17 Connector for compressor discharge temperature sensor 6 FUSE 25A 250VAC 1 CN18 Connector for suction line temperature sensor 7 CN33 Connector for socket protect 3 CN10 4 Way Valve 11 CN10 Connector for outdoor ambie...

Страница 10: ... unit and outdoor unit wire connection 3 This wire is used to carry communication data between the indoor and outdoor units A wiring splice where wires are twisted in a wire nut may cause deformation of the communication of the data signal If communication is lost between the indoor and outdoor units an ERROR CODE E7 will occur See Page 48 Compressor Outdoor Fan Motor The outdoor fan motor is a va...

Страница 11: ...and will make inverter speed changes in response to input from this device This sensor connects to the Main Control Board at PLUG CN 17 Outdoor Ambient Temperature Sensor Suction Line Temperature Sensor The Suction Line Temperature Sensor is a negative coefficient thermistor that senses the temperature of the suction line The Main Control Board monitors the temperature of the suction line to deter...

Страница 12: ...lve will direct the refrigerant hot gas to the outdoor coil When energized in HEAT MODE the valve will direct the hot gas to the indoor coil The valve flow direction capability is controlled by an electrical solenoid When energized by 240 Volts line voltage the solenoid will magnetically move an internal slide within the 4 Way Valve to change the direction of refrigerant flow The 4 Way Valve is el...

Страница 13: ...Controls Components Table of Contents Indoor Unit Introduction 14 Indoor Component Identification 14 Indoor Control Board 15 Terminal Block 16 Display 16 Ambient Temperature Sensor 16 Piping Temperature Sensor 16 Louver Motor 17 Fan Motor 17 Emergency Button 17 ...

Страница 14: ... of the system include Variable speed blower operation that speeds up and slows down with changes in demand Moving louvers to direct air Indoor air temperature sensing Evaporator coil temperature sensing Consumer operation display Evaporator coil with metering device located in outdoor unit and an Emergency Operation Switch Indoor Ambient Temperature Sensor Display Fan Motor Louver Motor 1 2 3 4 M...

Страница 15: ...C MOTOR Fan Motor 2 STEP MOTOR Connector for UP DOWN louver stepper motor 6 CN20 Connector for room card 4 FUSE Fuse 3 15A 250VAC 1 SW1 Emergency Switch 5 CN1 Connector for heat exchanger thermistor and Room temperature thermistor 3 CN36 Connector for long range control 7 ...

Страница 16: ...indicate operating modes error codes indoor air temperature timer status and power status Ambient Temperature Sensor The Room Ambient Temperature Sensor is a negative coefficient thermistor that will decrease in resistance with increases in room air temperature The sensor is located on a clip mounted to the surface of the indoor coil The sensor connects to the control board at Plug CN 6 Piping Tem...

Страница 17: ...e in heat mode The Fan Motor is connected to the indoor control board via PLUG CN 9 If the remote control is non functional the Emergency Button can be accessed by swinging open the front of the wall unit The button is located on the right side Pushing this button will activate AUTO MODE operation AUTO MODE activated with this button will maintain 75 F The system will stay in this mode until comma...

Страница 18: ...REMOTE CONTROL FUNCTIONS PAGE 18 ENGLISH This page intentionally left blank ...

Страница 19: ...REMOTE CONTROL FUNCTIONS PAGE 19 ENGLISH Remote Control Functions Table of Contents Remote Controller 1 20 Remote Controller 2 23 ...

Страница 20: ...mode 5 DRY Button DRY mode is used to reduce humidity In DRY mode when room temperature becomes lower than temp setting 2 F unit will run intermittently at LOW speed regardless of FAN setting The will be displayed during DRY mode 6 Temperature Buttons Temp Every time the button is pressed the temperature setting increases Temp Every time the button is pressed temperature setting decreases The oper...

Страница 21: ...apidly cycle the time After replacing batteries or a power failure occurs the time setting will need to be reset According to the Time setting sequence of TIMER ON or TIMER OFF either Start Stop or Stop Start can be achieved 12 EXTRA FUNCTION Button Function A Fan Mode Is indicated by the icon Only the fan will operate in this mode See section 8 FAN Button for changing the fan settings B Intellige...

Страница 22: ...le you sleep SLEEP operation starts SLEEP operation stops 1 hr 1 hr 3 hrs 3 hrs Rises 3O F Temp setting Unit stop In HEAT mode Decreases 4O F Decreases 4O F 3 In AUTO mode The unit operates in corresponding sleep mode adapted to the automatically selected operation mode Note When the unit is set to sleep mode the fan speed will be set to low speed and cannot be changed Note When the TIMER function...

Страница 23: ...oom temperature The will be displayed during COOL mode 4 HEAT Button In HEAT mode warm air will blow out after a short period of the time due to cold air prevention function When FAN is set to AUTO the air conditioner automatically adjusts the fan speed according to room temperature The will be displayed during HEAT mode 5 DRY Button DRY mode is used to reduce humidity In DRY mode when room temper...

Страница 24: ...nd 12 and 1 hour increments for times between hours 12 and 24 4 Once the desired length of time is selected for the unit to turn on press the CONFIRM CANCEL to confirm this setting The remote control display changes as follows BLANK TIMER ON TIMER OFF TIMER ON OFF TIMER OFF ON 0 5h 0 5h 0 5h 0 5h Cancel TIMER ON setting With a TIMER ON set press the CONFIRM CANCEL button once to cancel the TIMER O...

Страница 25: ...the unit will be set to the timer function 14 EXTRA FUNCTION Button Function A Refresh air Feature not available on this series B A B Yard This will allow you to control two separate units with a single remote control Note this feature would be setup at the time of installation by the contractor C Fan Mode Is indicated by the icon Only the fan will operate in this mode See section 8 FAN Button for...

Страница 26: ...l Button Function Setting and canceling timer and other functions 17 LOCK Button Used to lock buttons and LCD display 18 LIGHT Button Turns indoor unit display on and off 19 RESET Button If the remote control is not functioning properly use a pen point or similar object to depress this button to reset the remote ...

Страница 27: ... Defrost 30 Automatic Heating Temperature Compensation 30 Indoor Unit 30 Temperature sensors 30 Communication 30 Outdoor unit 30 Temperature sensors 30 Call to Terminate Heating 31 Auto Mode 31 Dry Mode 31 Overview 31 Indoor Unit 31 Temperature sensors 31 Communication 31 Outdoor unit 31 Temperature sensors 32 Defrost Operation 32 Protection Functions 32 TTC high temperature protection 32 Overheat...

Страница 28: ...etects a malfunction it may shut down or show an error code on the indoor unit display board and or outdoor unit main board LED Indoor Unit To enter the cool mode point the infrared remote control at the indoor unit and press the power button then press the COOL mode button if not already set to cool mode The signals received by the infrared receiver are relayed to the main board of the indoor uni...

Страница 29: ...he speed of the indoor fan can be controlled manually by the user or automatically by the system The speed can be changed between HIGH MEDIUM and LOW The predeter mined conditions for automatic control are as follows High Speed Tr Ts Medium Speed Ts Tr Ts 4 F Low Speed Tr Ts 4 F When the indoor fan is running in automatic mode and there is no delay when the speed switches from high to low the indo...

Страница 30: ...ed and heating of the indoor coil has taken place see cold air proof operation The indoor fan motor has a feedback circuit which provides the indoor unit main board with information for controlling the speed of the fan motor Temperature sensors The indoor unit has two sensors that provide temperature information to the indoor unit main board The sensors an indoor ambient temperature sensor and pip...

Страница 31: ...e infrared remote control at the indoor unit and press the power button then press the DRY mode button if not already set to dry mode The signals received by the infrared receiver are relayed to the main board of the indoor unit to turn the system on and set it to dry mode The indoor unit main board will activate the display of the indoor unit illuminating the display indicating the room tem perat...

Страница 32: ...em will exit the defrost cycle if any of the following conditions are met 1 The condenser maintains a temperature above 45 F for 80 seconds 2 The condenser maintains a temperature above 54 F for 5 seconds Upon exiting the defrost cycle the following conditions will take place 1 The compressor will stop 2 The outdoor fan will operate at high speed 3 50 seconds later the 4 way valve will shift to th...

Страница 33: ...t is greater than 8A the frequency of the compressor increases at the speed of no faster than 0 1HZ second 149 F 138 F 131 F 124 F 117 F 3 Compressor overcurrent protection If the current draw of the compressor at start up is greater than the overcurrent point listed on the chart below for ap proximately 3 seconds the compressor will stop and a code will be indicated at the outdoor unit After 3 mi...

Страница 34: ...SEQUENCE OF OPERATION PAGE 34 ENGLISH This page intentionally left blank ...

Страница 35: ...late 38 Electrical Connections for the Indoor Unit 38 Step 3 Installation of the Outdoor Unit 38 Attaching Drain Elbow to Outdoor Unit 38 Electrical Connections for the Outdoor Unit 38 Step 4 Interconnecting the Indoor and Outdoor Units 39 Piping 39 Step 5 Leak Test and Evacuation 40 Leak Test 40 System Evacuation 40 Step 6 Charging 41 Refrigerant Charge Label 41 System Test 41 Check Items for Tes...

Страница 36: ...f there is a concern about a dangerous level of refrigerant concentration in the case of refrigerant leakage add extra ventilation 5 Avoid installing the outdoor unit where corrosive gases such as sulfur oxides am monia and sulfurous gas are produced If unavoidable consult with an installation specialist about using a corrosion proof or anti rust additive to protect the unit coils Choose a place s...

Страница 37: ...where the piping hole is to be drilled 2 6 Step 2 6 Drill the piping hole using a hole saw of the correct diameter Angle the drill with a downward pitch to the outside wall so that the outside hole will be lower than the inside hole giving the hole the proper angle for condensate drainage 2 7 Step 2 7 Install the piping hole cover flange at the hole opening on the inside wall NOTE The cover flange...

Страница 38: ...Heat Pump models only 3 1 Step 3 1 If attaching the supplied drain elbow to the outdoor unit do so prior to attaching the refrigerant lines and wiring Extension piping to attach to this fitting is field supplied Step 3 2 Step 3 1 Mounting the Indoor Unit Onto the Wall Plate Electrical Connections for the Indoor Unit 2 11 Step 2 11A 2 11B To make the electrical connections for the indoor unit two c...

Страница 39: ... to the outdoor unit valves Torque the fittings to the specifications shown in the torque chart 4 1 Step 4 1 Refrigerant piping connections for the mini split system are made utilizing flare connections Follow standard practices for creating pipe flares When cutting and reaming the tubing use caution to prevent dirt or debris from entering the tubing Remember to place the nut on the pipe before cr...

Страница 40: ...ck for leaks at the flare fittings using soap bubbles or other detection methods If a leak is detected repair and recheck If no leaks are detected proceed to evacuate the system Step 5 1 Step 5 3 Step 5 2 Step 5 4A Step 5 5A Step 5 6 Step 5 4B Step 5 5B Illustration 5 Leak Test System Evacuation Step 5 Leak Test and Evacuation 5 2 Step 5 2 Attach a manifold gauge micron gauge and vacuum pump to th...

Страница 41: ... refrigerant charge of the product 2 the additional refrigerant amount charged in the field and 1 2 the total refrigerant charge on the refrigerant charge label supplied with the product The filled out label must be adhered in the proximity of the product charging port e g onto the inside of the stop valve cover A contains fluorinated greenhouse gases covered by the Kyoto Protocol B factory refrig...

Страница 42: ...08 230 60 1 208 230 60 1 208 230 60 1 Outdoor Unit Compressor Type DC Inverter Driven Rotary Maximum Fuse Size A 15 15 25 30 Minimum Circuit Amp A 15 15 15 18 Outdoor Fan Speed RPM 500 860 300 900 300 900 300 900 Outdoor Noise Level dB A 53 53 54 56 Dimension Height in mm 21 1 4 540 25 1 4 640 27 1 8 688 28 3 4 730 Dimension Width in mm 30 3 4 780 30 3 4 780 31 7 8 810 33 7 8 860 Dimension Depth i...

Страница 43: ...ea breeze which can damage the outdoor unit If you cannot avoid installing the outdoor unit by the seashore construct a protection wall around it to block the sea breeze A protection wall should be constructed with a solid material such as concrete to block the sea breeze and the height and the width of the wall should be 1 5 times larger than the size of the outdoor unit Also secure over 28 in 70...

Страница 44: ...INSTALLATION PAGE 44 ENGLISH This page intentionally left blank This page intentionally left blank ...

Страница 45: ...at Protection for Discharge Temperature 52 Outdoor Unit Display 52 LED1 Flashes 8 Times 52 Communication Fault Between Indoor and Outdoor Units 52 Indoor Unit Display 52 E7 52 Outdoor Unit Display 52 LED1 Flashes 15 Times 52 Loss of Synchronism Detection 53 Outdoor Unit Display 53 LED1 Flashes 18 or 19 Times 53 Indoor Unit Overload in Heating Mode 53 Outdoor Unit Display 53 LED1 Flashes 18 or 19 T...

Страница 46: ...r voltage is too high or low F27 7 Compressor has a locked rotor or stopped momentary F4 8 Overheat protection for exhaust temperature F8 9 Outdoor DC fan motor fault F21 10 Frost removing temperature sensor failure F7 11 Suction temperature sensor failure F6 12 Ambient temperature sensor failure F25 13 Exhaust temperature sensor failure F11 18 Deviate from the normal for the compressor F28 19 Loo...

Страница 47: ...lfunction Indoor Display E14 This is caused by an indoor motor or indoor PCB fault Spare Parts Indoor PCB Indoor motor Change indoor PCB and check if proper operation is restored Fault corrected resume system operation Indoor motor is faulty change indoor motor No Yes ...

Страница 48: ...o the unit and turn system on in Cool mode Does the fan motor operate Measure for a voltage of 0 5V between pins 3 and 6 Outdoor motor fault Outdoor PCB fault Re seat the plug 1 Measure for an approx voltage of 310V between pins 1 and 3 of the motor connector on the PCB 2 Measure for an approx voltage of 15VDC between pins 3 and 4 of the motor connector on the PCB 3 Measure for an approx voltage o...

Страница 49: ...oper refrigerant charge The compressor starts normally but malfunctions are reported after it has operated for a period of time No Yes Yes Yes Yes Over current of the Compressor Outdoor Display LED1 Flashes 3 or 24 or 25 Times Spare Parts Power module Refrigerant The compressor starts normally but malfunctions are reported after it has operated for a period of time Correct the power supply Turn th...

Страница 50: ...door PCB and IPM modules for secure connections 2 Check the P N wires between the outdoor PCB and IPM modules for secure connections Are the connections secure Replace the power module 1 Measure for an approx voltage of 5VDC between pins 1 and 2 of the Module Power connector 2 Measure for an approx voltage of 15VDC between pins 2 and 3 of the Module Power connector Re seat the connections Replace ...

Страница 51: ...wer module Turn the unit on Is the compressor operating normally The power supply is unstable Replace power module Replace power module Check the P N terminals of the power supply on the outdoor PCB Is the voltage 390V or 150V Verify proper voltage to terminals L1 L2 of the outdoor unit Correct power source No No No Yes Yes Yes ...

Страница 52: ...eplace the sensor No No No Yes Yes Yes Communication Fault Between Indoor and Outdoor Units Indoor Display Outdoor Display E7 LED1 Flashes 15 Times Spare Parts Indoor PCB Outdoor PCB Power module Correct the wiring between the indoor and outdoor units 1 Check that the wiring connections are securely fastened 2 Check whether the LN wires are reverse connected Check the outdoor PCB LED No Yes LED LE...

Страница 53: ... at a 1Hz rate The power module is faulty replace the power module The compressor is faulty replace the compressor Yes Yes Problem Remains No Indoor Unit Overload in Heating Mode Outdoor Display LED1 Flashes 18 or 19 Times Spare Parts Indoor pipe sensor Indoor PCB Refrigerant Recharge to specifications 1 The pipe sensor is faulty 2 The indoor PCB is faulty Clean the air filter Check the system ref...

Страница 54: ... wires from terminals LI and LO of the power module board Step 2 Using an Ohmmeter check the resistance value of the PFC Reactor The resistance value of the coil is less than 1 Ohm If the resistance value differs from this value verify the Testing of the following components requires the use of an Ohmmeter and Temperature Probe Temperature probe is used during sensor testing only NOTE When using t...

Страница 55: ... from the control board for this test Failure to do so may provide inaccurate readings Step 2 Using a temperature probe determine the temperature of the sensor being tested Step 3 Using an Ohmmeter check the resistance value of the sensor Step 4 Referring to the temperature resistance table for the sensor being checked verify the resistance value corresponds to the temperature checked in step 2 Re...

Страница 56: ...he DC Fan Motor plug from the control board connector for this test Failure to do so may provide inaccurate readings Step 2 Refer to the chart shown below for plug pin combinations and resistance values Note Test is polarity sensitive adhere to probe placement as shown in chart Red Test Lead Black Test Lead Pink X X Black White Blue Yellow Pink X X 15 27Meg 15 46 Meg Infinity 15 85 Meg X X X X X X...

Страница 57: ...rmation Table of Contents Outdoor Board Diagram 58 Outdoor Board Schematic 59 Indoor Board Diagram 61 Indoor Board Schematic 62 Module Board Schematic 64 Room and Pipe Sensor Tables 65 Ambient Defrosting Pipe Sensor Tables 68 Discharging Sensor Tables 71 ...

Страница 58: ...REFERENCE INFORMATION PAGE 58 ENGLISH Outdoor Board Diagram ...

Страница 59: ...56 1K R57 1K R58 1K R67 1K R72 1K R71 1K R70 1K 5V 1 2 CN33 SW TEST BLUE CX7 104 275V R48 10K XQ Red C11 104 50V R62 10K P2 2SA1037AK R60 10K R61 2K R59 2K FUSE2 T1A 250V W B R53 10K R52 10K R51 10K FUCTION TEST White TEST SS COOL HEAT PC GND ⱑ 5V R85 10K R66 1K R84 4 7K R68 1K R69 1K N3 2SC2412K N4 2SC2412K White ERROR 1 2 3 CN17 D5 LL4148 D6 LL4148 Yellow Green 1 2 CN32 TEST SS GND 1 2 CN11 12V ...

Страница 60: ...12 R5F212A8SNFA R97 10K R46 0 J35 Vin 1 GND 2 Vout 3 IC4 L7805CV C9 104 50V E8 Comment 100U 16V R29 47 R19 47 C6 104 50V IC3 TL431C C3 102 100V L3 20UH 1A ZD1 IN5948B E5 470U 25V E6 100U 16V E7 470U 25V E3 22U 25V CY9 222 250VAC D7 MBR1100 SB1100 C2 102 100V R18 47 C7 104 50V R22 1K 0 5W C8 104 50V 5V 12V E4 470U 25V R17 330 1W 15V R32 5 1K 1 R30 1K R28 5 1K 1 R31 1K C5 104 50V R25 10K R26 1K R16 ...

Страница 61: ...REFERENCE INFORMATION PAGE 61 ENGLISH Indoor Board Diagram ...

Страница 62: ... P3_4 SDA SCS 2 MODE 3 P4_3 XCIN 4 P4_4 XCOUT 5 RESET 6 P4 7 XOUT 7 VSS AVSS 8 P4_6 XIN 9 VCC AVCC 10 P5_4 TRCIOD 11 P5_3 TRCIOC 12 P5_2 TRCIOB 13 P5_1 TRCIOA TRCTRG 14 P5_0 TRCCLK 15 P2_7 TRDIOD1 16 P2_6 TRDIOC1 17 P2_5 TRDIOB1 18 P2_4 TRDIOA1 19 P2_3 TRDIOD0 20 P2_2 TRDIOC0 21 P2_1 TRDIOB0 22 P2_0 TRDIOA0 TRDCLK 23 P1_7 TRAIO INT1 24 P1_6 CLK0 25 P1 5 RXD0 TRAIO INT1 26 P1_4 TXD0 27 P8_6 28 P8_5...

Страница 63: ...4 3 LX1 LB2271 32mH 0 35A Black L 220VAC CY1 2 2nF 250VAC CY2 2 2nF 250VAC 1 CON13 1 CON2 RV1 TVR14561 CX1 0 1uF 275VAC 1 21 N 1 2 3 4 CN002 80 5mm Red Black 4P 5V GND 12V GND 5V C17 0 1uF E1 220uF 25V 105 ć 12V C4 0 1uF E6 220uF 25V 105 ć White Switch power supply A 1 K 2 C 4 E 3 7 3 12V Vin 1 GND 2 Vout 3 9 1HHG UDGLDWRU 5V X 9 9 ć X 9 ć X 9 ć 5 9 QV 5 9 QV 5 5 5 X 9 X 9 ć 5 5 5 Q 9 5 5 9 QV 5 X...

Страница 64: ...07 104 C 208 104 IC 5 HA17393AF IC 6 HA1630D06 IC 6 HA1630D06 R 221 140 R 216 10 R 224 4 7K R 211 1K R 212 9 1K R 209 1K R 223 330 R 210 6 8K R 214 100 R 207 1K 5V TR1 M M BT9013 5V 15V IC 7 TLP251 2 3 5 6 8 4 8 5 6 7 R 015 330 R 208 6 8K R 014 330 R 013 330 R 018 4 7K R 016 1K R 012 4 7K R 011 4 7K R 008 4 7K R 019 4 7K R 213 100 1 2 3 4 5 6 7 8 IC 4 HA1630D06 IC 4 HA1630D06 R 206 1K R 205 1K R 2...

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Страница 76: ...ier com Haier America Wayne NJ 07470 2015 Haier America Trading LLC Issued Date March 2015 Model HSU09VHG DB W HSU09VHG DB G HSU12VHG DB W HSU12VHG DB G HSU18VHH DB W HSU18VHH DB G HSU24VHG DB W HSU24VHG DB G ...

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