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English (GB)

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2. Introduction

2.1 About this functional profile

This functional profile describes the following modules and units:
• CIU 202 Modbus RTU 
• CIU 262 Modbus 3G/4G cellular
• CIU 502 Modbus ethernet for Modbus TCP

This functional profile applies to the following Grundfos products:
• DP, EF, SL1, SLV and SEG AUTO

ADAPT

 wastewater pumps.

Grundfos cannot be held responsible for any problems caused 
directly or indirectly by using information in this functional profile.

2.2 Assumptions

This functional profile assumes that the reader is familiar with the 
commissioning and programming of Modbus devices. The reader 
should also have some basic knowledge of the Modbus protocol 
and technical specifications.
It is also assumed that an existing Modbus network with a 
Modbus master is present.

2.3 Definitions and abbreviations

You cannot order CIU 502 separately. 
Order a CIU 902 box unit and a CIM 500 module to 
install in the CIU 902 box.

3G

Third-generation mobile telephony network.

4G

Fourth-generation mobile telephony network.

ARP

Address Resolution Protocol. Translates IP 
addresses into MAC addresses.

Auto-MDIX

Ensures that both crossover cable types and 
non-crossover cable types can be used.

CAT5

Ethernet cable type with four twisted pairs of 
wires.

CAT5e

Enhanced CAT5 cable with better 
performance.

CAT6

Ethernet cable compatible with CAT5 and 
CAT5e and with very high performance.

CIM

Communication Interface Module.

CIU

Communication Interface Unit.

CRC

Cyclic Redundancy Check. A data error 
detection method.

DHCP

Dynamic Host Configuration Protocol. Used 
to configure network devices so that they 
can communicate on an IP network.

DNS

Domain Name System. Used to resolve host 
names to IP addresses.

GENIbus

Proprietary Grundfos fieldbus standard.

GENIpro

Proprietary Grundfos fieldbus protocol.

Grundfos GO 
Remote

A Grundfos application designed to control 
Grundfos products via infrared or radio 
communication. Available for iOS and 
Android devices.

H

Head (pressure).

HTTP

Hyper Text Transfer Protocol. The protocol 
commonly used to navigate the world wide 
web.

IANA

Internet Assigned Numbers Authority.

IP

Internet Protocol.

LED

Light-Emitting Diode.

MAC

Media Access Control. Unique network 
address for a piece of hardware.

Modbus

A serial communications protocol commonly 
used in industry and building automation 
systems.

Modbus RTU

Modbus is a fieldbus used worldwide. The 
RTU version is used for wired networks, CIM 
200, and for call-up connections over 
telephone networks, CIM 260.

Modbus TCP

Modbus is a fieldbus used worldwide. The 
TCP version is adapted for use as an 
application protocol on TCP/IP using either 
CIM 260 3G/4G celluar or CIM 500 ethernet 
as basis.

PIN

Personal Identification Number. For SIM 
cards.

Ping

Packet InterNet Groper. A software utility 
that tests the connectivity between two TCP/
IP hosts.

PUK

Personal Unblocking Key (SIM cards).

Q

Flow  rate.

SELV

Separated or Safety Extra-Low Voltage.

SELV-E

Separated or Safety Extra-Low Voltage with 
earth connection.

SIM

Subscriber Identity Module. SIM card.

SMA

SubMiniature version A. Coaxial radio signal 
cable connection standard.

SMTP

Simple Mail Transfer Protocol.

SNTP

Simple Network Time Protocol. Used for 
clocks synchronization between computer 
systems.

TCP

Transmission Control Protocol. Protocol for 
Internet communication and Industrial 
ethernet communication.

TCP/IP

Transmission Control Protocol/Internet 
Protocol. Protocol for Internet 
communication.

Transmission 
speed

Bits transferred per second, bits/s.

URL

Uniform Resource Locator. The IP address 
used to connect to a server.

UTC

Coordinated Universal Time. The primary 
time standard by which the world regulates 
clocks and time.

UTF-8

Unicode Transformation Format. Character 
encoding.

VPN

Virtual Private Network.
A network using the Internet to connect 
nodes. These systems use encryption and 
other security mechanisms to ensure that 
only authorised users can access the 
network and that the data cannot be 
intercepted.

Содержание CIU 202

Страница 1: ...Modbus for SEG AUTOADAPT CIU 202 Modbus RTU CIU 262 3G 4G Cellular CIU 502 Ethernet for Modbus TCP Functional profile and user manual GRUNDFOS INSTRUCTIONS...

Страница 2: ...egister block 19 9 4 Cellular network real time clock 19 9 5 Pit control and configuration register block 20 9 6 Pit status register block 23 9 7 Pit data register block 27 9 8 Pump 1 register block 2...

Страница 3: ...not avoided will result in death or serious personal injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious personal injury CAUTION Indicates a hazardous...

Страница 4: ...products via infrared or radio communication Available for iOS and Android devices H Head pressure HTTP Hyper Text Transfer Protocol The protocol commonly used to navigate the world wide web IANA Inte...

Страница 5: ...mp forced start andstop Obtaining of measured and logged data that are valuable for pump service and pit optimisation CIU XX2 can communicate with Grundfos GO Remote This is not shown in the pictures...

Страница 6: ...us connection type RS 485 2 wire common Conductors D0 D1 and Common See section 5 CIM 200 Modbus RTU setup Maximum cable length 1200 m Equals 4000 ft Slave address 1 247 Set via rotary switches SW6 an...

Страница 7: ...Can be changed via Modbus register 00003 SoftwareDefinedModbusAddress Cellular connection visual diagnostics LED1 See section 6 2 LEDs Maximum Modbus telegram size 260 bytes Total Modbus TCP IP applic...

Страница 8: ...s The software defined transmission speed value is stored in the communication interface and remains after a power off TM04 1697 0908 Pos Designation Description 1 D1 Modbus terminal D1 positive data...

Страница 9: ...addresses 5 4 Termination resistor The termination resistor is fitted on the CIM 200 Modbus module and has a value of 150 CIM 200 has a DIP switch with two switches SW1 and SW2 for cutting the termina...

Страница 10: ...unication active Flashing red Fault in the Modbus communication Permanently red Fault in the CIM 200 Modbus configuration Status Description Off CIM 200 has been switched off Flashing red No internal...

Страница 11: ...2018 Pos Designation Description 1 Battery socket 2 SIM card holder 3 Secondary SMA connection for cellular antenna 4 Primary SMA connection for cellular antenna This antenna must always be connected...

Страница 12: ...see CIM 260 SMS commands which you can download from Grundfos Product Center 6 2 LEDs CIM 260 module has two LEDs See fig 9 Yellow and green status LED1 for cellular communication Red and green statu...

Страница 13: ...connector Speed Mbits s Cable type Maximum cable length m ft 10 CAT5 100 m 328 ft 100 CAT5e CAT6 100 m 328 ft TM05 6435 4711 TM05 7431 1013 Ethernet switch CIM 500 CIM 500 CIM 500 CIM 500 1 2 3 8 9 4...

Страница 14: ...rnet cable is properly connected Default IP settings used by the webserver IP address 192 168 1 100 Subnet mask 255 255 255 0 Gateway 192 168 1 1 IP settings for Modbus TCP Configure the settings via...

Страница 15: ...t registers meaning that either function 0x03 or 0x04 can be used for reading data Type Code Hex Name 16 bit data registers 03 0x03 Read holding registers 04 0x04 Read input registers 06 0x06 Write si...

Страница 16: ...on 00001 CIM configuration R W Configuration of the CIM module 00021 CIM status R Status registers for the CIM module 00101 Pit control and configuration W Registers for control and configuration of w...

Страница 17: ...00 bits s 4 19200 bits s 5 38400 bits s Note that this value is used only when the transmission speed is set to Software defined on the DIP switches SW4 and SW5 Otherwise CIM 200 ignores it 00005 Auto...

Страница 18: ...rify acceptance in GeneralStatus WriteAccess register 00029 bit 1 Programming of the SCADA PIN code made via the SMS command SETSCADACODE See CIM 260 SMS commands which you can download from Grundfos...

Страница 19: ...correct or not enabled 00030 UnitFamily Grundfos product family 00031 UnitType Grundfos product type 00032 UnitVersion Grundfos product version 00033 BatteryState State of battery 0 Battery not presen...

Страница 20: ...ng setting logical 0 to 1 See section 9 2 CIM configuration register block address 00005 for acknowledgement behaviour Bit 4 PitPump3ResetHistory Bool Control bit that resets counters in pump 3 0 No r...

Страница 21: ...ock address 00005 for acknowledgement behaviour 00102 SetSinglePitStopLevel 0 01 m Setting of stop level pit Used in single pit mode only Pit mode 0 Pit mode is set in register 00203 00103 SetSinglePi...

Страница 22: ...Setting of start level max pump 4 Used in multi pit mode only Pit mode 1 Pit mode is set in register 00203 00120 SetMultiPitPump4StartLevelBand 0 01 m Setting of start level band pump 4 Used in multi...

Страница 23: ...mp3ResetHistory control bit is acknowledged by the device This bit is only active if AutoAckControlBits register 00005 bit 0 is set to 0 0 Not acknowledged 1 Acknowledged Bit 5 PitPump4ResetHistoryAck...

Страница 24: ...set in register 00203 00206 SinglePitStartLevelBand 0 01 m Start level band pit Used in single pit mode only Pit mode 0 Pit mode is set in register 00203 00207 SinglePitHighWaterLevel 0 01 m High wat...

Страница 25: ...opped 00227 PitPump4OperationMode Enum Operating mode of pump 4 0 Auto mode 1 Started 2 Stopped 00228 AlarmCode Enum A Grundfos specific alarm code See section 14 2 CIU 262 00229 WarningCode Enum A Gr...

Страница 26: ...m s on a pump or in the pit Bit 2 RESERVED Bit 3 ManualControlStatus Main status of manual pump control 0 No manual pump control enabled full Auto 1 Manual pump control enabled partly or completely 00...

Страница 27: ...0307 00308 OnTimeCntHI OnTimeCntLO 1 minute Power on time for the CIU Cannot be reset 00309 00310 OprTimeTripCntHI OprTimeTripCntLO 1 minute Pit operating time where one or more pumps have been operat...

Страница 28: ...has been powered on Used as time stamp for alarms in the alarm log the moment the alarm appears 00417 00418 Pump1 OperationTimeHI Pump1 OperationTimeLO 1 minute Total time that pump 1 has been operati...

Страница 29: ...1WarningsMotorTemperature Motor temperature Bit 7 Subpump1WarningsElectronicTemperature Temperature control electronics Bit 8 Subpump1WarningsTermoRelay1 Temperature relay 1 in motor for example Klixo...

Страница 30: ...has been powered on Used as time stamp for alarms in the alarm log the moment the alarm appears 00467 00468 Pump2 OperationTimeHI Pump2 OperationTimeLO 1 minute Total time that pump 2 has been operati...

Страница 31: ...2WarningsMotorTemperature Motor temperature Bit 7 Subpump2WarningsElectronicTemperature Temperature control electronics Bit 8 Subpump2WarningsTermoRelay1 Temperature relay 1 in motor for example Klixo...

Страница 32: ...has been powered on Used as time stamp for alarms in the alarm log the moment the alarm appears 00517 00518 Pump3 OperationTimeHI Pump3 OperationTimeLO 1 minute Total time that pump 3 has been operati...

Страница 33: ...3WarningsMotorTemperature Motor temperature Bit 7 Subpump3WarningsElectronicTemperature Temperature control electronics Bit 8 Subpump3WarningsTermoRelay1 Temperature relay 1 in motor for example Klixo...

Страница 34: ...as been powered on Used as time stamp for alarms in the alarm log the moment the alarm appears 00567 00568 Pump4 OperationTimeHI Pump4 OperationTimeLO 1 minute Total time that pump 4 has been operatin...

Страница 35: ...ubpump4WarningsVerificationError Verification error code area ROM FLASH Bit 11 Subpump4WarningsAlarmBit11 Bit 12 Subpump4WarningsSensorFault Sensor fault Bit 13 Subpump4WarningsAlarmBit13 Address Regi...

Страница 36: ...ed approach 0 Disabled Control bits are not automatically lowered when accepted by the device The user must lower the control bit manually before the control bit can be triggered again When a control...

Страница 37: ...ump pits One CIU can monitor up to four pits The pumps operate as individual pumps Fig 19 Multi pit mode In multi pit mode the CIU unit does not regard the connected pumps as one system but as four sy...

Страница 38: ...ED2 turns permanently green indicating that CIM 260 is fitted correctly in the CIU unit See section 6 2 LEDs 7 Observe that LED1 blinks yellow and changes to yellow pulsing after approximately 30 s in...

Страница 39: ...ault address 192 168 1 100 9 Log in to the webserver Default User name admin Password Grundfos 10 In the menu column to the left select Configuration Real time ethernet protocol 11 Type in an IP addre...

Страница 40: ...mmands which you can download from Grundfos Product Center 12 2 APN 12 2 1 What is APN and Modbus TCP An APN connection Access Point Name is a wireless always on connection that remains active as long...

Страница 41: ...correct APN settings the following APN connection sequence takes place 1 CIU 262 locates the APN service The connection state changes from Detached to Attached 2 CIU 262 attempts to connect to the AP...

Страница 42: ...nnection from a PC to the CIU 262 directly Fig 23 Cellular connection via VPN tunnel TM04 7309 1510 PC Tool etc Cellular network Base station APN CIU 262 with CIM 260 and SIM card Mobile phone Static...

Страница 43: ...sses start from zero meaning that registers numbered 0 16 are addressed as 0 15 Example of request from master to slave In the request the slave with address 1 is asked to deliver three contiguous reg...

Страница 44: ...0 Quantity written LO 0x02 Subcode Name 0x00 Return query data Data in this request are to be echoed in the response The response must be identical to the request so this function is often used to ver...

Страница 45: ...failed The test is carried out when system is booted 2 Grundfos product not supported 3 Modbus address offset is different from default value i e it differs from 0 4 Using software defined Modbus tran...

Страница 46: ...s no response from the slave see section 14 Fault finding Field Value Description Slave address 0x01 Function code 0x06 Write single register Start address HI 0x00 ControlRegister address 00101 0x0065...

Страница 47: ...h it is installed Contact the nearest Grundfos company 4 The Modbus LED1 is permanently red a Fault in the CIM 200 Modbus configuration Check the transmission speed switches SW4 and SW5 If the switche...

Страница 48: ...will be valid 3 The slave responds with exception response 0x02 Invalid data address a The master is trying to read or write an invalid data address If a master tries to read register addresses that...

Страница 49: ...uct connected Contact the nearest Grundfos company 4 LED1 for cellular communication is flashing yellow See signal 1 in fig 13 a The SIM card has not been inserted Insert the SIM card See section 6 1...

Страница 50: ...nvalid data address If a master tries to read register addresses that are not listed in the tables the slave responds with this exception response Some masters may automatically try to read large bloc...

Страница 51: ...fos product and CIU 502 Check that the individual conductors have been fitted correctly for example not reversed Check the power supply to the Grundfos product 3 LED2 for internal communication is per...

Страница 52: ...ite an invalid data address If a master tries to read register addresses that are not listed in the tables the slave responds with this exception response Some masters may automatically try to read la...

Страница 53: ...5 71 4 7 121 7 9 171 A B 221 D D 22 1 6 72 4 8 122 7 A 172 A C 222 D E 23 1 7 73 4 9 123 7 B 173 A D 223 D F 24 1 8 74 4 A 124 7 C 174 A E 224 E 0 25 1 9 75 4 B 125 7 D 175 B F 225 E 1 26 1 A 76 4 C...

Страница 54: ...odule 17 Performance requirement cannot be met 52 Motor slip high 87 18 Commanded alarm standby trip 53 Stalled motor 88 Sensor fault 19 Diaphragm break dosing pump 54 Motor protection function 3 sec...

Страница 55: ...ry winding current too high single phase motors 156 Communication fault internal frequency converter module 191 Limit exceeded sensor 2 for example high level in WW application 122 Auxiliary winding c...

Страница 56: ...operated or commanded 217 Alarm general purpose sensor high 232 Ethernet Auto disabled due to misuse 247 Power on notice device or system has been switched off 218 Alarm general purpose sensor low 23...

Страница 57: ...ge adapter settings 4 Right click Ethernet adapter 5 Select Local area connections 6 Right click Internet protocol V4 7 Select Properties 8 Select Alternate configuration Key in IP address 192 168 1 1...

Страница 58: ...default value is 502 the official IANA assigned Modbus TCP port number Number 502 will always be active implicitly If you select another value in the webserver configuration field both the new value a...

Страница 59: ...53 428 5005 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 600 Telefax 82 2 5633 725 Latvia SIA GRUNDFOS Pumps Latvia Deglava...

Страница 60: ...splayed in this material including but not limited to Grundfos the Grundfos logo and be think innovate are registered trademarks owned by The Grundfos Group All rights reserved 2019 Grundfos Holding A...

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