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07/11/2018

Table of Contents

Index

566-224M

TC5109-5323

Table of Contents

Index

Maintenance and Lubrication

Maintenance

1. Always use the transport lock when working on or

doing maintenance to the Turbo-Chisel. If folded, be

sure your wing stop pins are in place. Read and

understand all safety decals on your equipment.

2. During the first season of operation, and periodically

after that, check your bolts for tightness. Check

shank pivot bolts for tightness. Check shank pivot

bolts on the spring-loaded shank, these must remain

tight to prevent excessive wear on the shank

assembly.

3. Replace or rotate worn parts as needed -- hinge

bolts, clevis pins, bearings, sweeps, shanks, etc.

4. Check and tighten or replace any hydraulic leaks.

Check hoses for any leaks. It is important that there

are no leaks on the equipment.

5. Grease wheel bearings and walking beams

sparingly. Over greasing may cause damage to

seals and reduce the life of the bearing. Grease

hinge points periodically.

6. Check drag bolts for loosness or excessive wear.

Replace broken or bent teeth. Your drag is an

important part of the tillage operation.

7. If machine is stored outdoors over the winter

months, it is a good idea to fold the machine then set

it down on the ground so all the cylinders are

retracted to protect the cylinder rods. This will extend

the life of the cylinder seals and reduce internal and

external leaks.

By following and maintaining a routine service and

lubrication program, your tillage equipment will give you

many years of service.

For the most current manual information, visit Great

Plains website listed below. For more information on

operating, adjusting or maintaining your Great

Plains Discovator, assistance is available. Contact:

Great Plains Service Department

1525 E. North St.

PO Box 5060

Salina, KS 67402-5060

Or go to www.greatplainsag.com and follow the contact

information at the bottom of your screen for our service

department.

(800)255-9215

Lubrication

Wheel Bearing Hub

1 zerk on each hub;

4 total

Units made after 3/2014 will not have a grease zerk.

Type of Lubrication: Grease

Quantity: Sparingly, Do Not Over Grease, may cause

damage to seal.
Repack wheel bearings annually or every 2500 acres.

Multipurpose

spray lube

Multipurpose

grease lube

Multipurpose

oil lube

Intervals (service hours)

at which lubrication is

required

41991

Содержание 5109

Страница 1: ...S Operator Manual 5109 5111 5113 5115 5313 5315 5317 5319 5321 5323 Turbo Chisel S N A1420X Read the operator s manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Illustrations may show optional equipment not supplied with standard unit 41298 ...

Страница 2: ...ered the weights and measurements are no longer accurate for your machine Update the record by adding the machine weight and measurements with the option s weight and measurements Dealer Contact Information Model Number Serial Number Machine Height Machine Length Machine Width Machine Weight Year of Construction Delivery Date First Operation Accessories Name Street City State Telephone Email Deale...

Страница 3: ...Seed Lok Solid Stand Terra Guard Turbo Chisel Turbo Chopper Turbo Max Turbo Till Ultra Till Whirlfilter and Yield Pro Brand and Product Names that appear and are owned by others are trademarks of their respective owners Printed in the United States of America Table of Contents Important Safety Information 1 Safety Decals 5 Introduction 10 Models Covered 10 Description of Unit 10 Document Family 10...

Страница 4: ...07 11 2018 Table of Contents Index 566 224M TC5109 5323 Table of Contents Index iv ...

Страница 5: ...ich if not avoided will result in death or serious injury This signal word is limited to the most extreme situations typically for machine components that for functional purposes cannot be guarded WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert...

Страница 6: ...en the tractor is running Avoid the hazard by relieving pressure at other remote and shutting down tractor before connecting disconnecting or inspecting hydraulic lines Use a piece of paper or cardboard NOT BODY PARTS to check for suspected leaks Wear protective gloves and safety glasses or goggles when working with hydraulic systems If an accident occurs seek immediate medical assistance from a p...

Страница 7: ...mph Never travel at a speed which does not allow adequate control of steering and stopping Reduce speed if towed load is not equipped with brakes Reduce speed on rough roads Comply with national regional and local laws Do not fold or unfold the Turbo Chisel while the tractor is moving Shutdown and Storage Lower Turbo Chisel put tractor in park turn off engine and remove the key Secure Turbo Chisel...

Страница 8: ...ke sure parts are in good condition and installed properly Remove buildup of grease oil or debris Remove all tools and unused parts from implement before operation Safety At All Times Thoroughly read and understand the instructions in this manual before operation Read all instructions noted on the safety decals Be familiar with all Turbo Chisel functions Operate machinery from the driver s seat on...

Страница 9: ...ecals from your Great Plains dealer Refer to this section for proper decal placement When ordering new parts or components also request corresponding safety decals To install new decals 1 Clean the area on which the decal is to be placed 2 Peel backing from decal Press firmly on surface being careful not to cause air bubbles under decal 818 055C Slow Moving Vehicle Reflector On the back of smv pos...

Страница 10: ...tors On rear of light brackets top On rear of reflector bracket top Models 5111 5113 5115 Only 2 or 4 total 41193 838 603C Orange Reflectors On rear of light brackets bottom On rear of reflector bracket bottom Models 5111 5113 5115 Only 2 or 4 total 41193 838 598C Caution Read Operator s Manual On front of left truss 1 total 41189 ...

Страница 11: ...38 599C Danger Electrocution Hazard Top side of gusset on rear of hitch left side Models 5313 5323 1 total 41189 838 600C Danger Crushing Hazard Front of hitch 1 total 41188 838 602C Warning Overhead Wing Hazard Outside center of center frame and front left of wing frames both sides Models 5313 5323 4 total 42730 ...

Страница 12: ...x Important Safety Information 8 838 094C Warning High Pressure Fluid Front of hitch middle 1 total 41188 838 611C Warning Hand Crushing Front side of center frame left right side 2 total 42729 838 613C Notice Transport Lock Outside of cylinder mount bar both sides 2 total 42729 ...

Страница 13: ...6 224M 838 606C Warning Tongue Rising Front of hitch rear 1 total 848 271C Danger Cutting Of Foot Top side of gusset on rear of hitch middle 1 total 838 606C To prevent serious injury or death Tongue rises rapidly when unhitched from tractor Lower implement to ground before unhitching WARNING 41188 41189 ...

Страница 14: ...enance Read this manual and follow the recommendations to help ensure safe and efficient operation The information in this manual is current at printing Some parts may change to assure top performance Definitions The following terms are used throughout this manual A crucial point of information related to the preceding topic Read and follow the directions to remain safe avoid serious damage to equ...

Страница 15: ...________________________ Your Great Plains dealer wants you to be satisfied with your new machine If you do not understand any part of this manual or are not satisfied with the service received please take the following actions 1 Discuss the matter with your dealership service manager Make sure they are aware of any problems so they can assist you 2 If you are still unsatisfied seek out the owner ...

Страница 16: ... wing stops DO NOT remove pins if the wing is leaning against the pins or putting pressure on the pins Use the hydraulics to pull the wings in completely before unpinning them Once the pins are removed slowly untold the unit Make sure no one is under the wings during the unfolding process Check again for hydraulic leaks and watch that hoses do not get pinched in hinges wing stops etc After the mac...

Страница 17: ...e may occur if pinned solid Pin in center position for transport to maintain maximum steering control Refer to Figure 3 3 Use jack to raise and lower turbo chisel tongue 4 Back tractor draw bar into alignment with hitch 5 Secure with a locking hitch pin Negative Tongue Weight Hazard Make certain that turbo chisel is securely hitched to the tractor or leading implement before unfolding An unhitched...

Страница 18: ...istance from a physician familiar with this type of injury Use paper or cardboard NOT BODY PARTS to check for leaks Wear protective gloves and safety glasses or goggles when working with hydraulic systems Refer to Figure 6 To distinguish hoses on the same hydraulic circuit refer to hose label The hose with an extended cylinder symbol feeds a cylinder base end The hose with a retracted cylinder sym...

Страница 19: ...lift system Again watch for any leaks and tighten if necessary 14 Check the tire pressure for proper inflation and check the tightness of lug bolts First Time Field Adjustments Pre Leveling of Machine Pre leveling of machine should be done on a good level surface Front to Rear Leveling Refer to Figure 9 15 Lower the machine until the front row of shanks are 1 to 2 above the surface At this point r...

Страница 20: ...may use multiple shims to level wings 19 Remove the two 3 8 x 11 2 bolts and either add more shims to raise wings or take shims out to lower wings 20 Re install bolts and tighten to specs see Torque Values Chart on page 29 Wing Adjustment 5317 5323 Refer to Figure 11 21 The wings are to be leveled with the turnbuckle on the wing cylinder mount 22 Loosen jam nut and either shorten turnbuckle to rai...

Страница 21: ... backing out 1 full turn 26 On tractor adjust flow control valve to low side of flow rate The faster the flow of oil through the system the greater the potential for oil heating premature wear or tractor damage 27 Lock the fold hydraulic lever for continuous downward oil flow 28 Adjust bypass pressure reducing valve knob on implement so the pressure gauge reads 1200 psi Never exceed 1400 psi 29 Wh...

Страница 22: ...ire Inflation Chart on page 28 Check all bolts pins and fasteners Torque as shown in Torque Values Chart on page 29 Check Turbo Chisel for worn or damaged parts Repair or replace parts before going to the field Check hydraulic hoses fittings and cylinders for leaks Repair or replace before going to the field High Pressure Fluid Hazard Relieve pressure and shut down tractor before connecting discon...

Страница 23: ...s extremely unsafe and can result in loss of control serious injury and death See tables below for harrow transport weights Braking and Loss of Control Hazard Do not exceed 20 mph 32 kph Slow down on rough roads Transport Steps Know your implement weight If tractor capabilities are marginal check actual weight of implement at a scale 32 Check that implement is securely hitched to a sufficient trac...

Страница 24: ...n Additional or fewer steps may be necessary depending on tractor features Turbo Chisel options and planting accessories General Operation and In Field Adjustments 1 Remove the transport pins see Transport Locks on page 15 and unfold machine Make sure the fold cylinders are fully extended to allow the wings to fully flex in the field 2 If possible have someone observe the machine during first time...

Страница 25: ...possible run machine at a slight angle to the rows This will improve trash flow and allow for better dislodging of rootballs and will help spread the residue more evenly across the field Refer to Figure 17 8 When you have machine level and set to the desired working depth set the depth stop on the depth stop tube This is located at the front of the machine This will maintain a constant depth each ...

Страница 26: ...ow of shanks b Spring Reset Mounts can be equipped with several different shank and point configurations The most popular is the Parabolic Shank with a 7 winged point This point is similar to the ones on the toggle trip shank except It has a fin on it that helps mini mize shank blow out The combination of these shank assemblies and the Toggle Trip shanks pro vide the best combination for fracturin...

Страница 27: ...embly retract eyebolt to raise assembly 13 Tighten jam nuts securely 14 To adjust the chopper reels fore and aft remove bolt and slide tubes in or out Adjustment is 3 for each hole The bolt may need to move from the back hole to the front hole or vice verse depending on the amount of adjustment needed Because of weight concerns the choppers should run as far forward as possible while still allowin...

Страница 28: ...ssure loosen the jam nut on the back side and then adjust the 1 2 bolt To increase down pressure loosen the bolt In some instances especially when you are running the chisel very deep the bolt head will not be in contact with the ball joint when the unit is out of the ground Once the unit is lowered into the ground the bolt head will come in contact with the ball joint and pressure will be applied...

Страница 29: ...th Your drag is an important part of the tillage operation 7 If machine is stored outdoors over the winter months it is a good idea to fold the machine then set it down on the ground so all the cylinders are retracted to protect the cylinder rods This will extend the life of the cylinder seals and reduce internal and external leaks By following and maintaining a routine service and lubrication pro...

Страница 30: ...ne on rear of each c flex bearing Units made after 3 2014 will not have a grease zerk Type of Lubrication Grease Quantity Grease every 50 hours 2 to 3 pumps In heavy conditions grease every 20 hours 2 to 3 pumps Wing Hinge One on each wing hinge 3 Section Type of Lubrication Grease Quantity Sparingly or 2 pumps 50 10 41992 42674 ...

Страница 31: ...15 TC5317 TC5319 TC5321 TC5323 Tillage Width 16 3 4 95 m 18 9 5 72 m 21 3 6 48 m 23 9 7 24 m 26 3 8 00 m 28 9 8 76 m Center Section 10 3 05 m 10 3 05 m 10 3 05 m 10 3 05 m 10 3 05 m 10 3 05 m Wing 3 6 1 07 4 9 1 45 6 1 83 m 7 3 2 21 m 8 9 2 67 m 9 6 2 90 m Number of Shanks 13 15 17 19 21 23 Shank Spacing 27 31 35 39 43 47 Blade Spacing Weight base machine 11 280 lbs 5117 kg 12 900 lbs 5851 kg 13 7...

Страница 32: ...cations Do not use tape sealant which can clog a filter and or plug an orifice JIC Joint Industry Conference SAE J514 Note straight threads and the 37 cone on M fittings or 37 flare on F fittings Use no sealants tape or liquid on JIC fittings ORB O Ring Boss SAE J514 Note straight threads and elastomer O Ring Prior to installation to prevent abrasion during tightening lubricate O Ring with clean h...

Страница 33: ... 405 570 M20 X 2 5 280 440 610 7 8 9 225 585 820 M20 X 1 5 310 650 900 7 8 14 250 640 905 M24 X 3 480 760 1050 1 8 340 875 1230 M24 X 2 525 830 1150 1 12 370 955 1350 M30 X 3 5 960 1510 2100 11 8 7 480 1080 1750 M30 X 2 1060 1680 2320 11 8 12 540 1210 1960 M36 X 3 5 1730 2650 3660 11 4 7 680 1520 2460 M36 X 2 1880 2960 4100 11 4 12 750 1680 2730 13 8 6 890 1990 3230 a in tpi nominal thread diamete...

Страница 34: ...se for which the product is not de signed This Warranty shall not apply if the product is towed at a speed in excess of 20 miles per hour Claims under this Warranty must be made to the dealer which originally sold the product and all warranty adjustments must by made through such dealer Great Plains reserves the right to make changes in mate rials or design of the product at any time without notic...

Страница 35: ...andles 14 hoses hydraulic 14 hydraulic connectors 28 hydraulic hoses 14 hydraulic safety 2 I inflation 28 J jack 13 JIC 28 Joint Industry Conference 28 J514 28 K kPa 28 L leaks 2 25 left hand defined 10 lights 2 14 lubrication 25 M Maintenance 25 maintenance safety 4 medical assistance 2 14 18 model number 11 N National Pipe Thread 28 negative tongue weight 13 Note defined 10 Notice defined 10 NPT...

Страница 36: ...ight 19 weight implement 19 welding 4 Wheel Bearing Hub 25 wing adjustment 21 Wing Depth Adjustment 16 www 28 Numerics 13 mph 3 20 mph 3 19 22 kph 3 32 kph 3 566 224M manual 10 566 224P manual 10 566 224Q ENG manual 10 566 224Q manual 10 818 055C reflector 5 838 094C decal 8 838 598C decal 6 838 599C decal 7 838 600C decal 7 838 602C decal 7 838 603C reflector 6 838 606C decal 9 838 611C decal 8 8...

Страница 37: ...Table of Contents Index Table of Contents Index ...

Страница 38: ...Great Plains Mfg 1525 E North St P O Box 5060 Salina KS 67402 ...

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