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GrassFlap 49K Assembly Instructions

 

STEP 7

Secure Blocker Plate & Attach Flap Spring

A) Drill and install six remaining tee nuts and bolts to

secure blocker plate.

B) Use a small box end wrench to hook spring over

post on hinge assembly.

C) If needed, reposition flap to make good seal. Tighten

flap mounting bolts

GrassFlap.com 

   Phone: 

(502)594-3546      5

 

STEP 8

Install Cable

A) Slip rubber boot off fitting by pulling at base of boot.

Remove Nut 1 and slip cable wire into slot.

B) Put cable fitting into hole and snug jam nuts leaving

minimum thread showing between Nut 1 and 

rubber boot.

DO NOT connect clevis to flap at this time.

DO NOT OVERTIGHTEN NUTS.

Nut 1

 

Blocker plate can be formed to fit discharge opening

using heat. Apply heat slowly to both sides of the 

blocker plate, constantly moving heat until plate bends 

easy. 

DO NOT OVER HEAT.

Hint: Over bend the angle as the plate will straighten 

some as it cools.

BENDING BLOCKER PLATE (OPTIONAL)

B

A

A) Slide a 3/8” drive extension into one of the holes in the hinge plate

C

D(1-3x)

C) Step on the plate and pull the pipe toward you to bend the plate as neede

d.

BENDING HINGE PLATE (OPTIONAL)

B) Use a piece of pipe over the extension for leverage

D) Repeat in the other holes to form a curve if needed.

Boot

Nut 1

Fixed Clevis

Nut 2

Содержание 49K

Страница 1: ...99 22 Clevis Pin 10 99 57 Flap Mount 13 10 99 28 Bushing Cable Pin Flap End 5 16 x 3 4 Carriage Bolt Rev 10 2021 10 99 32 Bushing Spring Bolt GrassFlap 49K Assembly Instructions 10 99 51 Bushing Kit f...

Страница 2: ...nstruction videos available online at http www youtube com user GrassFlap and at GrassFlap com PLEASE READ If you are having ANY ISSUES with assembly or operation Please contact us at 502 594 3546 or...

Страница 3: ...mount on flap so large hole on spring mount fits over nut on pivot bolt do not loosen pivot bolt nut B Install spring mount as shown using 5 16 18 x 3 4 carriage bolt provided through slot and snug A...

Страница 4: ...t hinge plate C Check deflector angle for interference when flap is closed trim or notch with tin snips if needed D Peel off tape backing and apply angle to hinge plate leave 1 16 minimum gap between...

Страница 5: ...thread showing between Nut 1 and rubber boot DO NOT connect clevis to flap at this time DO NOT OVERTIGHTEN NUTS Nut 1 Blocker plate can be formed to fit discharge opening using heat Apply heat slowly...

Страница 6: ...be visible when looking through slot on side of pedal Cable Installation step 2 PROPER PEDAL HEIGHT Minimum of threads visible between rubber boot and jam nut 1 Rubber boots is in place on cable ng Ca...

Страница 7: ...place to keep dirt and water out of cable 2 PROPER PEDAL HEIGHT 1 Adjust pedal height so pedal bottoms out with full pressure to prevent cable from carrying full weight of operator Start with cable f...

Страница 8: ...stall cable on pedal scan using phone camera Secure with cable tie A Once pedal is installed on mower attach cable clamp or zip tie to secure cable B Verify everything is in place and secure A Positio...

Страница 9: ...Install Pedal A Mark and drill two 11 32 holes if needed for pedal mounting bolts B Tighten two 5 16 x 1 carriage bolts to secure pedal assembly to mower deck Option 1 Secure with zip tie Option 2 SE...

Страница 10: ...with head on spring side D Insert cotter pin and bend around pin Bushing Cable Pin Flap End 10 99 28 Zip Tie Cable to Pedal 2x Install Pedal A Mark and drill two 11 32 holes if needed for pedal mounti...

Страница 11: ...n 2 WARNING First after fitting must be straight Pedal Connection A Place clevis on cable ball and squarely seat in bottom of clevis B Insert 1 4 diameter pin C Insert cotter pin and wrap around pin F...

Страница 12: ...t cause ap to move The proper opera on is to push the pedal down un l the ap approaches the half open posi on then at that point pressure on the pedal should be release to allow the pedal to rise as t...

Страница 13: ...others within the vicinity of the operation of your mower 2 Keep hands feet and clothing away from rotating blades or other rotating parts while the engine is running 3 Do not attempt to open or clos...

Страница 14: ...ected with respect to the intended use of the product e Repair or replacement as a result of Grass Flap equipment operated in a manner which is not in accord with the instructions as specified in the...

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